A multi-aperture aluminum disc sorting device
Patent Information
- Application Number
- CN202522243051.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-23
AI Technical Summary
[0003]现有的多孔径铝圆片分选装置在收料时，铝圆片多为自由下落，缺乏定向约束结构，导致铝圆片在收料盒内方向杂乱，无法形成统一排列，后续需人工整理，增加工序成本
通过收料机构内部的摆动板、收料盒等元件的配合，铝圆片通过摆动板的挡料边约束，始终沿固定方向滑动至待推位，再经挤压柱精准向上推入收料盒，收料盒内的挡板在扭转弹簧作用下复位后，对进入的铝圆片形成侧向限位，配合固定条的支撑，使铝圆片在收料盒内沿同一方向叠放，避免因方向错乱导致的杂乱堆积，大幅降低了后续整理工序的人工成本。
Smart Images
Figure CN224778664U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sorting technology, and in particular to a multi-aperture aluminum disc sorting device. Background Technology
[0002] Multi-aperture aluminum disc sorting refers to the process of identifying, distinguishing, and classifying aluminum discs with different aperture specifications. This step is commonly found in automated production lines for aluminum disc processing and assembly. The core purpose is to ensure that aluminum discs with different apertures are accurately classified, providing standardized materials for subsequent processing, assembly, or warehousing, and avoiding production errors or product defects caused by mixed materials.
[0003] In existing multi-aperture aluminum disc sorting devices, aluminum discs mostly fall freely during collection, lacking a directional constraint structure. This results in the aluminum discs being randomly oriented within the collection box, unable to form a uniform arrangement, requiring subsequent manual sorting and increasing process costs. Utility Model Content
[0004] Therefore, it is necessary to address the aforementioned technical issues. During material collection, aluminum discs mostly fall freely without a directional constraint structure, resulting in the discs being randomly oriented within the collection box and unable to form a uniform arrangement. This necessitates manual sorting afterward, increasing process costs.
[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: A multi-aperture aluminum disc sorting device includes a feeding mechanism and a worktable. The worktable is located on one side of the feeding mechanism. A fixed frame is provided at the output end of the feeding mechanism and above the worktable. A conveyor belt is provided inside the fixed frame. A support frame is provided below the fixed frame and connected to the worktable. Two receiving mechanisms are arranged on the side of the fixed frame. Each receiving mechanism includes a triangular frame. A protruding block is provided at the bottom of the fixed frame. The triangular frame is fixedly connected to the protruding block. Two pushing frames are movably arranged on the surface of the worktable. The two pushing frames correspond to the two receiving mechanisms respectively. A detection component is provided on the surface of the worktable.
[0006] In a preferred embodiment of the multi-aperture aluminum disc sorting device provided by this utility model, two rectangular grooves are arranged on the surface of the same side of the fixed frame, and two feeding grooves are arranged on the surface of the other side of the fixed frame. The two rectangular grooves correspond to the two feeding grooves respectively, and the feeding grooves correspond to the triangular frame.
[0007] In a preferred embodiment of the multi-aperture aluminum disc sorting device provided by this utility model, the top end of the push frame is movably inserted into the interior of the rectangular groove, a push plate is fixedly installed at one end of the top of the push frame, the push plate is movably positioned on the surface of the conveyor belt, and two cylinders are provided on the surface of the workbench, with the output ends of the two cylinders fixedly connected to the push frame.
[0008] In a preferred embodiment of the multi-aperture aluminum disc sorting device provided by this utility model, a swing plate is provided below the triangular frame, and the end of the swing plate near the protrusion is connected to the bottom end of the triangular frame by a rotating shaft. A receiving box is installed on the top of the triangular frame away from the protrusion.
[0009] In a preferred embodiment of the multi-aperture aluminum disc sorting device provided by this utility model, an extrusion column is provided through the surface of the swing plate directly below the receiving box, a bottom block is provided at the bottom of the extrusion column, a spring is installed between the bottom block and the swing plate, an inclined platform is provided at the bottom of the push frame, and an inclined surface is provided at the end of the bottom block.
[0010] In a preferred embodiment of the multi-aperture aluminum disc sorting device provided by this utility model, baffles are installed on both sides of the inside of the receiving box via rotating shafts. A torsion spring is provided on the rotating shaft surface of the baffle. A fixing strip is fixedly installed on the inner wall of the receiving box, and the fixing strip is located below the baffles.
[0011] In a preferred embodiment of the multi-aperture aluminum disc sorting device provided by this utility model, the surface of the swing plate is provided with a retaining edge.
[0012] Compared with the prior art, the present invention has the following beneficial effects: Through the cooperation of components such as the swing plate and receiving box inside the receiving mechanism, the aluminum discs are constrained by the baffle edge of the swing plate and always slide in a fixed direction to the push position. Then, they are precisely pushed upward into the receiving box by the extrusion column. After the baffle in the receiving box is reset under the action of the torsion spring, it forms a lateral limit on the entering aluminum discs. With the support of the fixing strip, the aluminum discs are stacked in the same direction in the receiving box, avoiding messy accumulation caused by misalignment, and greatly reducing the labor cost of subsequent sorting processes. Attached Figure Description
[0013] To more clearly illustrate the solutions in this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0014] Figure 1 A schematic diagram of the overall structure of a multi-aperture aluminum disc sorting device; Figure 2 This is a schematic diagram of the material receiving mechanism. Figure 3 This is a schematic diagram of the material receiving mechanism from another perspective; Figure 4 This is a schematic diagram of the internal structure of the receiving mechanism; Figure 5 A schematic diagram of the internal structure of the receiving mechanism from another perspective; Figure 6 for Figure 4 Enlarged view of point A in the middle; Figure 7 for Figure 5 Enlarged view of point B in the middle.
[0015] The markings in the diagram are explained as follows: 1. Feeding mechanism; 2. Fixed frame; 3. Detection component; 4. Workbench; 5. Rectangular groove; 6. Discharge chute; 7. Pushing frame; 8. Cylinder; 9. Pushing plate; 10. Receiving mechanism; 11. Triangular frame; 12. Receiving box; 13. Swinging plate; 14. Material stop edge; 15. Baffle; 16. Extrusion column; 17. Spring; 18. Base block. Detailed Implementation
[0016] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.
[0017] As described in the background section, during the receiving process, aluminum discs mostly fall freely without a directional constraint structure, resulting in the aluminum discs being randomly oriented within the receiving box and unable to form a uniform arrangement. This requires manual sorting afterward, increasing process costs.
[0018] To solve this technical problem, this utility model provides a multi-aperture aluminum disc sorting device, which includes a feeding mechanism 1 and a worktable 4. The worktable 4 is located on one side of the feeding mechanism 1. A fixed frame 2 is set at the output end of the feeding mechanism 1 and above the worktable 4. A conveyor belt is set inside the fixed frame 2. A support frame is set below the fixed frame 2 to connect to the worktable 4. Two receiving mechanisms 10 are arranged and installed on the side of the fixed frame 2. The receiving mechanism 10 includes a triangular frame 11. A protruding block is set at the bottom of the fixed frame 2. The triangular frame 11 is fixedly connected to the protruding block. Two pushing frames 7 are movably set on the surface of the worktable 4. The two pushing frames 7 correspond to the two receiving mechanisms 10 respectively. A detection component 3 is set on the surface of the worktable 4. Aluminum discs are fed to the conveyor belt inside the fixed frame 2 by the feeding mechanism 1. The conveyor belt drives the aluminum discs to move along the inside of the fixed frame 2. When the aluminum discs move to the detection component 3 on the surface of the workbench 4, the detection component 3 identifies the aperture specification of the aluminum discs and determines their corresponding classification specification. Signal transmission is usually transmitted to the receiving mechanism 10 through the control unit and the matching electrical connection components. By setting up the receiving mechanism 10, after the aluminum discs are detected and collected, they can be directly stacked in the same direction, avoiding messy accumulation caused by misalignment.
[0019] Example 1 Please refer to Figure 2-5 : Two rectangular grooves 5 are arranged on the surface of the same side of the fixed frame 2, and two feeding grooves 6 are arranged on the surface of the other side of the fixed frame 2. The two rectangular grooves 5 correspond to the two feeding grooves 6 respectively, and the feeding grooves 6 correspond to the triangular frame 11. The top of the push frame 7 is movably inserted into the inside of the rectangular groove 5. A push plate 9 is fixedly installed at one end of the top of the push frame 7. The push plate 9 is movably positioned on the surface of the conveyor belt. Two cylinders 8 are provided on the surface of the workbench 4. The output ends of the two cylinders 8 are fixedly connected to the push frame 7. When the detection component 3 identifies the aperture specification of the aluminum disc, the corresponding cylinder 8 is activated. Its output end pushes the push frame 7 to move along the rectangular groove 5 of the fixed frame 2. The push plate 9 on the top of the push frame 7 moves synchronously with the push frame 7, contacts and pushes the target aluminum disc on the surface of the conveyor belt, so that it slides along the surface of the conveyor belt to the corresponding unloading groove 6 on the other side of the fixed frame 2. The aluminum disc falls accurately into the triangular frame 11 of the corresponding receiving mechanism 10 on the same side through the unloading groove 6, completing the sorting and receiving. After the push is completed, the cylinder 8 drives the push frame 7 to reset, waiting for the next sorting. The rectangular groove 5 guides the push frame 7, and together with the stable push of the push plate 9, it avoids deviation during the pushing process, ensuring that the aluminum discs accurately enter the corresponding feeding groove 6, reducing the risk of mixing materials. The corresponding design of the feeding groove 6 and the triangular frame 11 forms a continuous channel. The transfer path of the aluminum discs from the conveyor belt to the receiving mechanism 10 is fixed, reducing falling or bumping, and protecting the surface quality of the aluminum discs.
[0020] Example 2 Further optimizations to Example 1, specifically, such as... Figure 4-7 As shown: A swing plate 13 is provided below the triangular frame 11. The end of the swing plate 13 near the protrusion is connected to the bottom end of the triangular frame 11 by a pivot. A receiving box 12 is installed on the top of the triangular frame 11 away from the protrusion. An extrusion column 16 is provided through the surface of the swing plate 13 directly below the receiving box 12. A bottom block 18 is provided at the bottom of the extrusion column 16. A spring 17 is installed between the bottom block 18 and the swing plate 13. An inclined platform is provided at the bottom of the push frame 7. An inclined surface is provided at the end of the bottom block 18. When cylinder 8 pushes pusher frame 7 to perform the aluminum disc pushing action, the inclined platform at the bottom of pusher frame 7 moves synchronously, and its inclined surface contacts and presses the inclined surface of bottom block 18. After being pressed, bottom block 18 first drives swing plate 13 to rotate around the pivot connected to triangular frame 11 until swing plate 13 is precisely rotated to the bottom of triangular frame 11, forming a horizontal posture to receive the aluminum disc. After swing plate 13 is in position, bottom block 18 continues to be pressed, driving pressing column 16 to move upward along the through hole of swing plate 13, while compressing spring 17 between bottom block 18 and swing plate 13. The aluminum disc sliding down from triangular frame 11 falls exactly on swing plate 13 to complete the receiving. When the feeding frame 7 completes the pushing and resets, the tilting table separates from the bottom block 18, the spring 17 rebounds elastically, causing the bottom block 18 and the extrusion column 16 to descend. The swing plate 13 falls back to the initial tilting state under the combined action of gravity and the reset force of the spring 17. At this time, the aluminum discs falling on the swing plate 13 slide towards the end of the swing plate 13 away from the protrusion block by means of the tilt angle. The aluminum discs are directly above the extrusion column 16. When the cylinder 8 pushes the feeding frame 7 to move again, the swing plate 13 rotates to the receiving position again. The extrusion column 16 rises synchronously with the extrusion of the bottom block 18, accurately extruding the aluminum discs in the push position and pushing them into the receiving box 12 above, completing a complete receiving cycle.
[0021] Inside the receiving box 12, baffles 15 are installed on both sides via a rotating shaft. A torsion spring is provided on the rotating shaft surface of the baffle 15. A fixing strip is fixedly installed on the inner wall of the receiving box 12, and the fixing strip is located below the baffle 15. When the extrusion column 16 pushes the aluminum disc upward into the receiving box 12, the aluminum disc will first contact the baffle 15. Its thrust overcomes the elastic force of the torsion spring, forcing the baffle 15 to rotate around the axis towards the inner wall of the receiving box 12, forming a channel for the aluminum disc to enter. After the aluminum disc has completely entered the receiving box 12, the thrust disappears, the torsion spring rebounds elastically, and drives the baffle 15 to rotate inward and reset until the bottom of the baffle 15 contacts the fixing strip. The fixing strip restricts the baffle 15 from continuing to rotate inward, keeping it in a stable posture, thus achieving the collection of the aluminum disc.
[0022] Example 3 Further optimizations to Example 2, specifically, such as... Figure 6 As shown: The surface of the swing plate 13 is provided with a material stop edge 14, which is located inside the triangular frame 11; The baffle edge 14 forms a lateral protrusion structure along the edge of the swing plate 13. When the aluminum disc slides under the tilting force of the swing plate 13, its edge will be blocked by the baffle edge 14 and cannot deviate to the side of the swing plate 13, ensuring that the aluminum disc always moves along the preset path of the swing plate 13.
[0023] The multi-aperture aluminum disc sorting device provided by this utility model is used as follows: First, aluminum discs are fed onto the conveyor belt inside the fixed frame 2 via the feeding mechanism 1. The conveyor belt drives the aluminum discs to move along the inside of the fixed frame 2. When the aluminum discs move to the detection component 3 on the surface of the workbench 4, the detection component 3 identifies the aperture specifications of the aluminum discs, determines their corresponding classification specifications, and then matches them to the corresponding receiving mechanism 10. After the detection is completed, the cylinder 8 corresponding to the target specification is activated, and its output end pushes the push frame 7 to move along the rectangular groove 5 of the fixed frame 2. The push plate 9 on the top of the push frame 7 moves synchronously with the push frame 7, contacts and pushes the target aluminum disc on the surface of the conveyor belt, causing the aluminum disc to slide along the surface of the conveyor belt to the other side of the fixed frame 2. The aluminum discs fall into the triangular frame 11 of the corresponding receiving mechanism 10 through the feeding trough 6. During the process of the cylinder 8 pushing the pushing frame 7, the inclined platform at the bottom of the pushing frame 7 moves synchronously. Its inclined surface contacts and presses the inclined surface of the bottom block 18 of the swing plate 13. After being pressed, the bottom block 18 first drives the swing plate 13 to rotate around the pivot connected to the triangular frame 11 until the swing plate 13 is directly below the triangular frame 11, forming a horizontal posture to accurately receive the aluminum discs sliding down from the triangular frame 11. After the swing plate 13 is in position, the bottom block 18 continues to be pressed, causing the pressing column 16 to move upward along the through hole of the swing plate 13. When the spring 17 between the compression base block 18 and the swing plate 13 is pressed, the aluminum disc falls precisely onto the swing plate 13. After the push is completed, the cylinder 8 drives the push frame 7 to reset, the tilting platform at the bottom of the push frame 7 separates from the base block 18, the spring 17 elastically rebounds, causing the base block 18 and the extrusion column 16 to descend. Under the combined action of its own weight and the reset force of the spring 17, the swing plate 13 falls back to its initial tilted state. The aluminum disc falling on the swing plate 13 slides under the action of the tilting force. At this time, the stop edge 14 on the surface of the swing plate 13 prevents the aluminum disc from shifting to the side, ensuring that it slides along the preset path to the end of the swing plate 13 away from the protrusion block, and finally falls onto the extrusion column 16. Directly above, when the cylinder 8 pushes the push frame 7 again, the swing plate 13 rotates again to the underside of the triangular frame 11 to receive the new aluminum disc. At the same time, the extrusion column 16 rises synchronously with the extrusion of the bottom block 18, precisely extruding the aluminum disc in the push position and pushing it upward into the receiving box 12. The aluminum disc contacts the baffle 15 inside the receiving box 12, overcoming the elastic force of the torsion spring on the shaft of the baffle 15, forcing the baffle 15 to rotate towards the inner wall, forming an entry channel. After the aluminum disc completely enters the receiving box 12, the pushing force disappears, and the torsion spring drives the baffle 15 to reset. The bottom of the baffle 15 contacts the fixing strip on the inner wall of the receiving box 12, maintaining a stable posture, thus realizing the classified collection of aluminum discs.
[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0025] Obviously, the embodiments described above are only some embodiments of this utility model, not all embodiments. The accompanying drawings show preferred embodiments of this utility model, but do not limit the patent scope of this utility model. This utility model can be implemented in many different forms; rather, the purpose of providing these embodiments is to provide a more thorough and comprehensive understanding of the disclosure of this utility model. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments, or make equivalent substitutions for some of the technical features. Any equivalent structures made using the content of this utility model specification and drawings, directly or indirectly applied to other related technical fields, are similarly within the patent protection scope of this utility model.
Claims
1. A multi-aperture aluminum disc sorting device, characterized in that, It includes a feeding mechanism (1) and a worktable (4). The worktable (4) is located on one side of the feeding mechanism (1). A fixed frame (2) is provided at the output end of the feeding mechanism (1) and above the worktable (4). A conveyor belt is provided inside the fixed frame (2). A support frame is provided below the fixed frame (2) to connect to the worktable (4). Two receiving mechanisms (10) are arranged on the side of the fixed frame (2). The receiving mechanism (10) includes a triangular frame (11). A protruding block is provided at the bottom of the fixed frame (2). The triangular frame (11) is fixedly connected to the protruding block. Two pushing frames (7) are movably provided on the surface of the worktable (4). The two pushing frames (7) correspond to the two receiving mechanisms (10) respectively. A detection component (3) is provided on the surface of the worktable (4).
2. The multi-aperture aluminum disc sorting device according to claim 1, characterized in that, Two rectangular slots (5) are arranged on the surface of the same side of the fixed frame (2), and two feeding slots (6) are arranged on the surface of the other side of the fixed frame (2). The two rectangular slots (5) correspond to the two feeding slots (6) respectively, and the feeding slots (6) correspond to the triangular frame (11).
3. The multi-aperture aluminum disc sorting device according to claim 2, characterized in that, The top of the push frame (7) is movably inserted into the inside of the rectangular groove (5). A push plate (9) is fixedly installed at one end of the top of the push frame (7). The push plate (9) is movably positioned on the surface of the conveyor belt. Two cylinders (8) are provided on the surface of the workbench (4). The output ends of the two cylinders (8) are fixedly connected to the push frame (7).
4. The multi-aperture aluminum disc sorting device according to claim 3, characterized in that, A swing plate (13) is provided below the triangular frame (11). The end of the swing plate (13) near the protrusion is connected to the bottom end of the triangular frame (11) by a pivot. A receiving box (12) is installed on the top of the triangular frame (11) away from the protrusion.
5. The multi-aperture aluminum disc sorting device according to claim 4, characterized in that, The surface of the swing plate (13) directly below the receiving box (12) is provided with an extrusion column (16). The bottom of the extrusion column (16) is provided with a bottom block (18). A spring (17) is installed between the bottom block (18) and the swing plate (13). The bottom of the push frame (7) is provided with an inclined platform. The end of the bottom block (18) is provided with an inclined surface.
6. The multi-aperture aluminum disc sorting device according to claim 4, characterized in that, The receiving box (12) has baffles (15) installed on both sides of the inside via a rotating shaft. The rotating shaft surface of the baffle (15) is provided with a torsion spring. A fixing strip is fixedly installed on the inner wall of the receiving box (12). The fixing strip is located below the baffle (15).
7. The multi-aperture aluminum disc sorting device according to claim 4, characterized in that, The surface of the swing plate (13) is provided with a baffle edge (14).