A full-automatic special-shaped sphere sorting assembly line production system
Patent Information
- Application Number
- CN202522292021.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-29
AI Technical Summary
[0004]本实用新型针对现有技术中全自动异形球体分拣流水线生产系统存在一定的缺陷，不能实现从废料筛除、形状分离到尺寸精分的全自动化流程，导致需要人为干预，从而影响设备的工作效率，并且不能避免因人工分拣导致主观误差或疲劳误差，无法确保最终产品规格的一致性，进而严重影响设备的使用可靠性的问题，提出如下技术方案：
能够实现从废料筛除、形状分离到尺寸精分的全自动化流程，可以实现连续不间断的流水线作业，从而有效提高设备的工作效率，并且可以避免因人工分拣导致主观误差或疲劳误差，确保最终产品规格的一致性，进而显著提高设备的使用可靠性。
Smart Images
Figure CN224778665U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of irregular sphere sorting technology, and in particular relates to a fully automatic irregular sphere sorting production line system. Background Technology
[0002] In the industrial production of spherical objects, the initial products are often a mixture of round spheres and irregularly shaped spheres (such as elliptical, dumbbell-shaped, polygonal, and other defective products), and may also contain production waste. In order to ensure the quality and specifications of the final product, this mixture must be sorted efficiently and accurately, classifying qualified round spheres according to different sizes and removing irregularly shaped spheres and waste. A fully automated irregularly shaped sphere sorting production line system is now adopted to meet the above requirements.
[0003] However, the existing fully automated irregular sphere sorting production line system has certain defects. It cannot achieve a fully automated process from waste screening and shape separation to size precision sorting, which requires human intervention, thus affecting the working efficiency of the equipment. Furthermore, it cannot avoid subjective errors or fatigue errors caused by manual sorting, and cannot ensure the consistency of the final product specifications, which seriously affects the reliability of the equipment. Utility Model Content
[0004] This utility model addresses the shortcomings of existing fully automated irregular-shaped sphere sorting production lines. These systems cannot achieve a fully automated process from waste removal and shape separation to precise size classification, necessitating human intervention and impacting equipment efficiency. Furthermore, the system cannot avoid subjective or fatigue errors caused by manual sorting, failing to ensure the consistency of final product specifications and severely affecting equipment reliability. The following technical solution is proposed: A fully automated production line system for sorting irregularly shaped spheres includes: The frame is used to support a fully automated production line system for sorting irregularly shaped spheres. The hopper is connected to the frame; The sorting assembly includes a vibrating screen, a waste hopper, a feeding belt, a non-circular shaped separation mechanism, and a non-circular shaped recycling belt. The vibrating screen is disposed on the hopper, the waste hopper is connected to the vibrating screen, the feeding belt is disposed on the vibrating screen, the non-circular shaped separation mechanism is disposed on the feeding belt, and the non-circular shaped recycling belt is disposed on the non-circular shaped separation mechanism. The feeding belt is located above the non-circular shaped separation mechanism.
[0005] Preferably, the system further includes the sorting component, which comprises a circular sorting mechanism, a first unloading component, a second unloading component, a third unloading component, a fourth unloading component, and a fifth unloading component. The circular sorting mechanism is disposed on the irregular circular separation mechanism. The first unloading component is connected to the circular sorting mechanism, the second unloading component is connected to the circular sorting mechanism, the third unloading component is connected to the circular sorting mechanism, the fourth unloading component is connected to the circular sorting mechanism, and the fifth unloading component is connected to the circular sorting mechanism.
[0006] Preferably, the frame is provided with a waste recycling belt, which is located below the waste hopper, and the waste recycling belt is provided in a one-to-one correspondence with the waste hopper.
[0007] Preferably, the irregularly shaped recycling belt is located outside the irregularly shaped circular separation mechanism, and the irregularly shaped recycling belt is arranged in a one-to-one correspondence with the irregularly shaped circular separation mechanism.
[0008] Preferably, the circular sorting mechanism is located outside the irregular circular separation mechanism, and the circular sorting mechanism and the irregular circular separation mechanism are arranged in a one-to-one correspondence.
[0009] Preferably, the irregularly shaped circular separation mechanism is sandwiched between the irregularly shaped recycling belt and the circular sorting mechanism.
[0010] The beneficial effects of this utility model are as follows: It can realize a fully automated process from waste screening and shape separation to size precision sorting, enabling continuous and uninterrupted assembly line operation, thereby effectively improving the working efficiency of the equipment. It can also avoid subjective errors or fatigue errors caused by manual sorting, ensuring the consistency of the final product specifications, and thus significantly improving the reliability of the equipment. Attached Figure Description
[0011] Figure 1 The diagram shown is a structural schematic of a fully automated irregular spherical sorting production line system; Figure 2 The diagram shows the installation structure of the waste recycling conveyor belt; Figure 3 The diagram shows the installation structure of the circular sorting mechanism; In the diagram: 1. Frame; 2. Hopper; 3. Vibrating screen; 4. Waste hopper; 5. Feeding belt; 6. Irregularly shaped circular separation mechanism; 7. Irregularly shaped recycling belt; 8. Circular sorting mechanism; 9. First feeding component; 10. Second feeding component; 11. Third feeding component; 12. Fourth feeding component; 13. Fifth feeding component; 14. Waste recycling belt. Detailed Implementation
[0012] To make the objectives, technical solutions, and advantages of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments.
[0013] Example 1 This utility model provides a fully automated production line system for sorting irregularly shaped spheres, such as... Figures 1 to 3 As shown, the system includes: a frame 1, a hopper 2, and a sorting assembly. The frame 1 supports the fully automated irregular-shaped sphere sorting production line system. The hopper 2 is connected to the frame 1. The sorting assembly includes a vibrating screen 3, a waste hopper 4, a feeding belt 5, an irregular-shaped circular separation mechanism 6, and an irregular-shaped recycling belt 7. The vibrating screen 3 is located on the hopper 2, and the waste hopper 4 is connected to the vibrating screen 3 to collect objects falling from the vibrating screen 3. The feeding belt 5 is located on the vibrating screen 3 and has baffles to move round or irregular-shaped objects upwards. The irregular-shaped circular separation mechanism 6 is located on the feeding belt 5 and consists of an inlet hopper, a guide plate, a drive mechanism, and a control device. The irregular circular separation mechanism 6 has a circular discharge area at one end (corresponding to the circular sorting mechanism 8) and an irregular discharge area at the other end (corresponding to the irregular recycling belt 7). The irregular recycling belt 7 is located on the irregular circular separation mechanism 6 and is used to collect falling irregular objects. The feeding belt 5 is located above the irregular circular separation mechanism 6. A waste recycling belt 14 is installed on the frame 1 and is located below the waste hopper 4. The waste recycling belt 14 and the waste hopper 4 are arranged in a one-to-one correspondence. The irregular recycling belt 7 is located on the outside of the irregular circular separation mechanism 6. The irregular recycling belt 7 is connected to the irregular circular separation mechanism 6. Mechanism 6 is configured one-to-one and also includes a sorting component. The sorting component includes a circular sorting mechanism 8, a first unloading component 9, a second unloading component 10, a third unloading component 11, a fourth unloading component 12, and a fifth unloading component 13. The circular sorting mechanism 8 is located on the irregular circular separation mechanism 6. The circular sorting mechanism 8 consists of an inlet channel, a sorting turntable or rotating disk, a drive device, a blocking or guiding device, and a sorting outlet. The first unloading component 9 is connected to the circular sorting mechanism 8 and is suitable for sizes below 20. The second unloading component 10 is connected to the circular sorting mechanism 8 and is suitable for sizes below 30. The third unloading component 11 is connected to the circular sorting mechanism 8. Mechanism 8, the third unloading component 11 is suitable for sizes below 40, the fourth unloading component 12 is connected to the circular sorting mechanism 8 and is suitable for sizes below 50, the fifth unloading component 13 is connected to the circular sorting mechanism 8 and is suitable for sizes above 50, the first unloading component 9, the second unloading component 10, the third unloading component 11, the fourth unloading component 12 and the fifth unloading component 13 can all be unloading hoppers, the circular sorting mechanism 8 is located outside the irregular circular separation mechanism 6, the circular sorting mechanism 8 and the irregular circular separation mechanism 6 are set one-to-one, the irregular circular separation mechanism 6 is sandwiched between the irregular recycling belt 7 and the circular sorting mechanism 8.
[0014] By combining sorting and classification components, a fully automated process can be achieved, from waste screening and shape separation to precise size classification. This enables continuous and uninterrupted assembly line operation, effectively improving equipment efficiency. Furthermore, it avoids subjective or fatigue errors caused by manual sorting, ensuring the consistency of final product specifications and significantly improving equipment reliability.
[0015] In operation, the mixture to be sorted (including round and irregular shapes) is first fed into hopper 2. The mixture falls along hopper 2 to vibrating screen 3. Vibrating screen 3, through vibration, disperses the mixture evenly and conveys it forward, while also removing fine waste or debris. The screened waste falls through the screen holes of vibrating screen 3 into waste hopper 4, and finally onto the waste recycling belt 14 below. It is then uniformly transported to the waste collection area. The round and irregular shapes mixture, after preliminary screening, is conveyed by vibrating screen 3 to the bottom of feeding belt 5. Because feeding belt 5 is equipped with baffles, it can support the balls and prevent them from slipping, thus stably conveying the round and irregular shapes mixture from a low position upwards until it reaches the inlet above the irregular-round separation mechanism 6. The round and irregular shapes mixture falls from the top of feeding belt 5 into the inlet hopper of irregular-round separation mechanism 6, and is then... Due to the physical differences in rolling characteristics and center of gravity distribution between round and irregularly shaped mixtures, this mechanism utilizes these characteristics to separate the two (this is prior art and will not be described in detail here). Round objects move towards the round discharge area and enter the round sorting mechanism 8, while irregularly shaped objects move towards the irregular discharge area and fall onto the irregular recycling belt 7, where they are then collected and transported. Round objects entering the round sorting mechanism 8 reach the sorting turntable through their entrance channel. When round objects pass through different sorting exits, blocking or guiding devices will process them according to preset size standards. Smaller round objects will fall out of their corresponding exits first, while larger round objects continue forward until they reach the exit corresponding to their size (this is prior art and will not be described in detail here). This allows round objects of different sizes to be guided to different collection containers or subsequent process lines.
[0016] Specifically, a hopper 2 is fixedly installed inside the frame 1, a vibrating screen 3 is set below the hopper 2, a waste hopper 4 is fixedly connected to the bottom of the vibrating screen 3, a waste recycling belt 14 is set below the waste hopper 4, a feeding belt 5 is set at one end of the vibrating screen 3, a non-circular separation mechanism 6 is set below one end of the feeding belt 5, a non-circular recycling belt 7 is set on the outer side of one end of the non-circular separation mechanism 6, a circular sorting mechanism 8 is set on the outer side of the other end of the non-circular separation mechanism 6, a first unloading component 9 is fixedly connected to the outer surface of the circular sorting mechanism 8, a second unloading component 10 is fixedly connected to the outer surface of the circular sorting mechanism 8 on the side of the first unloading component 9, a third unloading component 11 is fixedly connected to the outer surface of the circular sorting mechanism 8 on the side of the second unloading component 10, a fourth unloading component 12 is fixedly connected to the outer surface of the circular sorting mechanism 8 on the outside of the third unloading component 11, and a fifth unloading component 13 is fixedly connected to the outer surface of one end of the circular sorting mechanism 8.
[0017] Working principle: In actual use, the mixture to be sorted (including round and irregular shapes) is first put into hopper 2. The mixture falls down to vibrating screen 3. Vibrating screen 3 vibrates to evenly disperse and convey the mixture forward, while also removing fine waste or debris. The screened waste falls through the screen holes of vibrating screen 3 into waste hopper 4, and finally falls onto the waste recycling belt 14 below. Then it is uniformly transported to the waste collection area. After preliminary screening, the round and irregular shapes are... The shaped mixture is conveyed by the vibrating screen 3 to the bottom of the feeding belt 5. Because the feeding belt 5 is equipped with baffles, it can carry the spheres and prevent them from slipping, thus stably conveying the round and irregularly shaped mixture from a low position upwards until it reaches the inlet of the irregularly shaped round separation mechanism 6. The round and irregularly shaped mixture falls from the top of the feeding belt 5 into the inlet hopper of the irregularly shaped round separation mechanism 6. Due to the physical differences in rolling characteristics and center of gravity distribution between the round and irregularly shaped mixtures, this mechanism utilizes these characteristics to achieve separation between the two (this is an existing method). (The technology, which will not be detailed here), causes round objects to move toward the round discharge area and enter the round sorting mechanism 8, causing irregularly shaped objects to move toward the irregular discharge area and fall onto the irregular recycling belt 7, where they are then collected and transported. Round objects entering the round sorting mechanism 8 reach the sorting turntable through their entrance channel. When round objects pass through different sorting exits, blocking or guiding devices will process them according to preset size standards. Smaller round objects will fall out of their corresponding exits first, while larger round objects continue forward until they reach the exit corresponding to their size (this is existing technology and will not be detailed here). This allows round objects of different sizes to be guided to different collection containers or subsequent process lines, enabling a fully automated process from waste screening and shape separation to size precision sorting. It can achieve continuous and uninterrupted production line operation, thereby effectively improving the working efficiency of the equipment and avoiding subjective errors or fatigue errors caused by manual sorting, ensuring the consistency of the final product specifications, and thus significantly improving the reliability of the equipment.
[0018] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.
Claims
1. A fully automated production line system for sorting irregularly shaped spheres, characterized in that, include: Frame (1) is used to support the fully automated irregular sphere sorting production line system; Hopper (2), connected to the frame (1); The sorting assembly includes a vibrating screen (3), a waste hopper (4), a feeding belt (5), a non-circular separation mechanism (6), and a non-circular recycling belt (7). The vibrating screen (3) is located on the hopper (2), the waste hopper (4) is connected to the vibrating screen (3), the feeding belt (5) is located on the vibrating screen (3), the non-circular separation mechanism (6) is located on the feeding belt (5), and the non-circular recycling belt (7) is located on the non-circular separation mechanism (6). The feeding belt (5) is located above the non-circular separation mechanism (6).
2. The fully automated irregular-shaped sphere sorting production line system according to claim 1, characterized in that: It also includes a sorting component, which includes a circular sorting mechanism (8), a first unloading component (9), a second unloading component (10), a third unloading component (11), a fourth unloading component (12), and a fifth unloading component (13). The circular sorting mechanism (8) is disposed on the irregular circular separation mechanism (6). The first unloading component (9) is connected to the circular sorting mechanism (8), the second unloading component (10) is connected to the circular sorting mechanism (8), the third unloading component (11) is connected to the circular sorting mechanism (8), the fourth unloading component (12) is connected to the circular sorting mechanism (8), and the fifth unloading component (13) is connected to the circular sorting mechanism (8).
3. The fully automated irregular-shaped sphere sorting production line system according to claim 1, characterized in that: The frame (1) is provided with a waste recycling belt (14), which is located below the waste hopper (4). The waste recycling belt (14) and the waste hopper (4) are arranged in a one-to-one correspondence.
4. The fully automated irregular-shaped sphere sorting production line system according to claim 1, characterized in that: The irregularly shaped recycling belt (7) is located outside the irregularly shaped circular separation mechanism (6), and the irregularly shaped recycling belt (7) and the irregularly shaped circular separation mechanism (6) are arranged in a one-to-one correspondence.
5. The fully automated irregular-shaped sphere sorting production line system according to claim 2, characterized in that: The circular sorting mechanism (8) is located outside the irregular circular separation mechanism (6), and the circular sorting mechanism (8) and the irregular circular separation mechanism (6) are arranged in a one-to-one correspondence.
6. The fully automated irregular-shaped sphere sorting production line system according to claim 2, characterized in that: The irregular circular separation mechanism (6) is sandwiched between the irregular recycling belt (7) and the circular sorting mechanism (8).