A size sorting machine with adjustable aperture fence
Patent Information
- Application Number
- CN202522361935.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-07
AI Technical Summary
[0004]针对现有技术的不足,本实用新型提供了一种可调孔径的栅栏式尺寸分选机,以解决上述背景技术中提出传统栅栏式分选机孔径调节繁琐和推料稳定性差的问题
通过分选机构的设置,由安装环与横板的活动连接配合,能够灵活调节多个分选轴之间的间距,而且便于更换组件可实现孔径规格的快速调整,适配不同尺寸物料的分选需求,配合第一转动齿轮、第二转动齿轮与第一链条的传动作用,能够使多个分选轴进行转动,通过推料机构的设置,气泵驱动气杆伸缩,而气杆驱动分料盒沿滑轨平稳移动,一对导向杆起到导向限位作用,有效提升了推料过程的稳定性和精准性,避免了分料盒内部的物料不便于工作人员收取,通过驱动机构的设置,驱动电机通过转轴带动第一传动齿轮转动,再经第二链条将动力传递至第二转动齿轮,并配合第一链条实现所有分选轴的同步转动,确保各分选轴的转速一致,使得栅栏间隙处的物料输送速率均匀,避免因局部输送过快或过慢导致的分选误差,显著提升了尺寸分选的精准度。
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Figure CN224778666U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material size sorting technology, specifically to a grid-type size sorting machine with adjustable aperture. Background Technology
[0002] In industrial production and processing scenarios such as agricultural product processing, mechanical parts screening, and chemical raw material grading, it is often necessary to accurately sort materials according to their size and specifications to meet subsequent production or usage needs.
[0003] Most of the current fence-type sorting equipment on the market requires disassembly and replacement of fence components to change the sorting specifications. This operation is cumbersome and time-consuming, which seriously affects production efficiency. Moreover, the existing equipment's pushing mechanism mostly adopts a single drive method, which is not stable enough during the pushing process, making it easy for the sorting box to be difficult for workers to pick up. Summary of the Invention
[0004] To address the shortcomings of existing technologies, this utility model provides an adjustable aperture grid-type size sorting machine, thereby solving the problems of cumbersome aperture adjustment and poor material pushing stability in traditional grid-type sorting machines mentioned in the background.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an adjustable aperture grid-type size sorting machine, comprising: a mounting frame, a feeding box fixedly connected to the upper surface of the mounting frame, a discharge port on one side of the feeding box, a horizontal plate fixedly connected inside the mounting frame, a sorting mechanism provided on the upper surface of the horizontal plate, the sorting mechanism including a mounting ring movably connected to the upper surface of the horizontal plate, a sorting shaft movably connected inside the mounting ring, a plurality of first rotating gears fixedly connected to the outer walls of a plurality of sorting shafts, a plurality of second rotating gears fixedly connected to the outer walls of the plurality of sorting shafts, and a first chain drivingly connected to the outer walls of the first rotating gears and the second rotating gears.
[0006] Preferably, a drive mechanism is also provided on one side of the mounting bracket. The drive mechanism includes a drive motor fixedly connected to one side of the mounting bracket. A rotating shaft is fixedly connected to the output end of the drive motor. A first transmission gear is fixedly connected to the outer wall of the rotating shaft. A second chain is drivenly connected to the outer walls of the first transmission gear and the second rotating gear.
[0007] Preferably, a sorting box is fixedly connected inside the mounting frame, and two pairs of baffles are fixedly connected to the upper surface of the sorting box.
[0008] Preferably, a pushing mechanism is also provided on one side of the mounting frame. The pushing mechanism includes a mounting plate fixedly connected to one side inside the mounting frame. A pair of slide rails are fixedly connected to the upper surface of the mounting plate. A fixing plate is fixedly connected to the upper surface of the mounting plate. An air pump is fixedly connected to one side of the fixing plate. An air rod is fixedly connected to the output end of one side of the air pump. A pair of guide rods are movably connected to the left and right sides inside the fixing plate. A material distribution box is fixedly connected to the output end of one side of the air rod and the guide rods. Beneficial effects
[0009] This invention provides a grid-type size sorting machine with adjustable aperture. Compared with the prior art, it has the following advantages: The sorting mechanism, with its movable connection between the mounting ring and the horizontal plate, allows for flexible adjustment of the spacing between multiple sorting shafts. It also facilitates component replacement and rapid adjustment of aperture specifications, adapting to the sorting needs of materials of different sizes. The transmission action of the first rotating gear, the second rotating gear, and the first chain enables the rotation of multiple sorting shafts. The pushing mechanism uses an air pump to extend and retract the air rod, which in turn drives the sorting box to move smoothly along the slide rail. A pair of guide rods provide guidance and limit, effectively improving the stability and accuracy of the pushing process and preventing materials inside the sorting box from being difficult for workers to collect. The drive mechanism uses a drive motor to rotate the first transmission gear via a rotating shaft, which then transmits power to the second rotating gear via the second chain. This, combined with the first chain, ensures synchronous rotation of all sorting shafts, guaranteeing consistent rotation speed and uniform material conveying rate at the gaps in the grid. This avoids sorting errors caused by excessively fast or slow local conveying, significantly improving the accuracy of size sorting. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of the main structure of an embodiment of the present utility model; Figure 2 This is a schematic diagram of the internal structure of an embodiment of the present utility model; Figure 3 This is a schematic diagram of the material pushing mechanism structure in an embodiment of this utility model.
[0011] In the diagram: 1. Mounting frame; 2. Feed box; 3. Discharge port; 4. Horizontal plate; 5. Mounting ring; 6. Sorting shaft; 7. First rotating gear; 8. Second rotating gear; 9. First chain; 10. Drive motor; 11. Rotating shaft; 12. First transmission gear; 13. Second chain; 14. Sorting box; 15. Baffle; 16. Mounting plate; 17. Slide rail; 18. Fixing plate; 19. Air pump; 20. Air rod; 21. Guide rod; 22. Material distribution box. Detailed Implementation
[0012] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1:
[0013] Please see Figure 1 - Figure 3 As shown, this embodiment proposes an adjustable aperture grid-type size sorting machine, including: a mounting frame 1, a feeding box 2 fixedly connected to the upper surface of the mounting frame 1, a discharge port 3 opened on one side of the feeding box 2, a horizontal plate 4 fixedly connected inside the mounting frame 1, a sorting box 14 fixedly connected inside the mounting frame 1, two pairs of baffles 15 fixedly connected to the upper surface of the sorting box 14, a sorting mechanism provided on the upper surface of the horizontal plate 4, the sorting mechanism including a mounting ring 5, a sorting shaft 6, a first rotating gear 7, a second rotating gear 8 and a first chain 9, a mounting ring 5 movably connected to the upper surface of the horizontal plate 4, a sorting shaft 6 movably connected inside the mounting ring 5, a plurality of first rotating gears 7 fixedly connected to the outer walls of a plurality of sorting shafts 6, a plurality of second rotating gears 8 fixedly connected to the outer walls of a plurality of sorting shafts 6, and a first chain 9 drivingly connected to the outer walls of the first rotating gears 7 and the second rotating gears 8; When the drive motor 10 of the drive mechanism starts, the power is transmitted through the rotating shaft 11, the first transmission gear 12, and the second chain 13 to the second rotating gear 8 on any sorting shaft 6, causing the sorting shaft 6 to rotate synchronously. When the sorting shaft 6 rotates, the first rotating gear 7 and the second rotating gear 8 rotate synchronously. Since the first rotating gears 7 on all sorting shafts 6 are mutually transmitted through the first chain 9, and the second rotating gears 8 on some sorting shafts 6 are also assisted in meshing through the first chain 9, the power is quickly transmitted to all other sorting shafts 6 through the first chain 9, so that all sorting shafts 6 rotate at the same speed and synchronously.
[0014] Preferred, such as Figure 1 As shown, a drive mechanism is also provided on one side of the mounting frame 1. The drive mechanism includes a drive motor 10, a rotating shaft 11, a first transmission gear 12, and a second chain 13. The drive motor 10 is fixedly connected to one side of the mounting frame 1. The rotating shaft 11 is fixedly connected to the output end of one side of the drive motor 10. The first transmission gear 12 is fixedly connected to the outer wall of the rotating shaft 11. The second chain 13 is connected to the outer wall of the first transmission gear 12 and the second rotating gear 8. The drive motor 10 drives the rotating shaft 11 to rotate synchronously. When the rotating shaft 11 rotates, the first transmission gear 12 rotates together with the rotating shaft 11. Since the first transmission gear 12 is connected to the second rotating gear 8 in the sorting mechanism through the second chain 13, the rotation of the first transmission gear 12 is transmitted smoothly to the second rotating gear 8 through the meshing transmission of the second chain 13.
[0015] Preferred, such as Figure 3 As shown, a pushing mechanism is also provided on one side of the mounting frame 1. The pushing mechanism includes a mounting plate 16, a slide rail 17, a fixed plate 18, an air pump 19, an air rod 20, a guide rod 21, and a dispensing box 22. The mounting plate 16 is fixedly connected to one side of the inside of the mounting frame 1. A pair of slide rails 17 are fixedly connected to the upper surface of the mounting plate 16. The fixed plate 18 is fixedly connected to the upper surface of the mounting plate 16. The air pump 19 is fixedly connected to one side of the fixed plate 18. An air rod 20 is fixedly connected to the output end of one side of the air pump 19. A pair of guide rods 21 are movably connected to the left and right sides inside the fixed plate 18. The dispensing box 22 is fixedly connected to the output end of one side of the air rod 20 and the guide rod 21. The air pump 19 drives the air rod 20 to extend and retract, and the output end of the air rod 20 drives the material distribution box 22 to move synchronously. The output end of the guide rod 21 is connected to the material distribution box 22, which plays a precise guiding and limiting role for the material distribution box 22, preventing the material distribution box 22 from shifting left or right or tilting. In addition, the slide rail 17 is slidably connected to the material distribution box 22, thereby improving the stability of the movement.
[0016] When this utility model is in use, the material to be sorted is put into the feeding box 2 fixed on the upper surface of the mounting frame 1. Under the action of its own gravity, the material falls at a constant speed into the material distribution box 22 of the pushing mechanism through the discharge port 3 opened on one side of the feeding box 2, thus completing the initial feeding and temporary storage of the material. The drive motor 10 drives the rotating shaft 11 to rotate, and the rotating shaft 11 drives the first transmission gear 12 to rotate. The power is transmitted to the second rotating gear 8 of the sorting mechanism via the second chain 13. The first chain 9 drives all sorting shafts 6 to rotate synchronously in the same direction and at the same speed, forming a stable fence-type sorting channel. Under the action of its own gravity, the material falls into the sorting channel formed by the sorting shafts 6 through the discharge port 3.
[0017] When the material in the material distribution box 22 reaches the preset amount, the air pump 19 drives the air rod 20 to extend. The air rod 20 drives the material distribution box 22 to slide smoothly along the slide rail 17 of the mounting plate 16 in the same direction. The material distribution box 22 is pushed to the material collection station that is convenient for the staff to operate, so that the staff can quickly collect the material collected in the box. After the staff collects the material in the sorting box 22, the air pump 19 drives the air rod 20 to retract. Under the guidance of the guide rod 21 and the support of the slide rail 17, the sorting box 22 smoothly returns to the initial collection position, waiting for the next collection of material on the screen. When it is necessary to sort materials of different sizes and specifications, the mounting ring 5 and the horizontal plate 4 are connected by fixed bolts. The mounting ring 5 is pushed to drive the internally movable connection of several sorting shafts 6 to move as a whole, changing the spacing between the sorting shafts 6.
[0018] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An adjustable aperture grid-type size sorting machine, the grid-type size sorting machine comprising: Mounting frame (1), the upper surface of the mounting frame (1) is fixedly connected to a feeding box (2), the feeding box (2) is provided with a discharge port (3) on one side, the interior of the mounting frame (1) is fixedly connected to a horizontal plate (4), and a pushing mechanism is provided on one side of the mounting frame (1). The pushing mechanism includes a mounting plate (16) fixedly connected to one side of the interior of the mounting frame (1), the upper surface of the mounting plate (16) is fixedly connected to a pair of slide rails (17), the upper surface of the mounting plate (16) is fixedly connected to a fixing plate (18), one side of the fixing plate (18) is fixedly connected to an air pump (19), one side of the air pump (19) is fixedly connected to an air rod (20), the left and right sides inside the fixing plate (18) are movably connected to a pair of guide rods (21), and one side of the air rod (20) and guide rods (21) is fixedly connected to a material distribution box (22).
2. The adjustable aperture grid-type size sorting machine according to claim 1, characterized in that: The upper surface of the horizontal plate (4) is also provided with a sorting mechanism. The sorting mechanism includes a mounting ring (5) movably connected to the upper surface of the horizontal plate (4). The interior of the mounting ring (5) is movably connected to a sorting shaft (6). The outer walls of several sorting shafts (6) are fixedly connected to several first rotating gears (7). The outer walls of several sorting shafts (6) are fixedly connected to several second rotating gears (8). The outer walls of the first rotating gears (7) and the second rotating gears (8) are connected to a first chain (9).
3. The adjustable aperture grid-type size sorting machine according to claim 1, characterized in that: A drive mechanism is also provided on one side of the mounting bracket (1). The drive mechanism includes a drive motor (10) fixedly connected to one side of the mounting bracket (1). A rotating shaft (11) is fixedly connected to the output end of the drive motor (10). A first transmission gear (12) is fixedly connected to the outer wall of the rotating shaft (11). A second chain (13) is drivenly connected to the outer wall of the first transmission gear (12) and the second rotating gear (8).
4. The adjustable aperture grid-type size sorting machine according to claim 1, characterized in that: The mounting frame (1) is internally fixedly connected to a sorting box (14), and the upper surface of the sorting box (14) is fixedly connected to two pairs of baffles (15).