Glass bottle inspection device

Abstract

The utility model relates to glass bottle detection device technical field, specifically disclose glass bottle detection device, including first rack and second rack, the top fixed connection of first rack has detection platform, the top fixed connection of second rack has support platform, be equipped with the detection component for carrying out the detection to glass on the detection platform, the side installation of first rack has belt conveyor, be equipped with translation component on the support platform, the outside of translation component is equipped with the clamping assembly for clamping glass bottle, the outside fixed connection of detection platform has the guide plate, the top rotation of guide plate is connected with the plate that pushes, the outside fixed connection of guide plate has motor, the output end of motor is connected with the plate that pushes fixedly. In the utility model, first rack and second rack provide stable base for detection platform, support platform respectively, ensure that detection and clamping operation are independent and orderly, promote the overall stability of device, avoid mutual interference influence detection accuracy.

Description

Technical Field

[0001] This utility model relates to the technical field of glass bottle testing devices, and in particular to glass bottle testing devices. Background Technology

[0002] Glass bottles, due to their stable material properties, recyclability, and non-polluting characteristics, are widely used in the food, beverage, pharmaceutical, and cosmetic industries. Their quality directly affects the safety of the contents and the overall product quality. During the production and distribution of glass bottles, their appearance, dimensions (such as diameter and height), and integrity must be inspected. Problems such as excessive diameter deviation, deformation, or breakage can lead to issues like bottle jamming in filling equipment, leaks due to poor sealing, or breakage during transportation due to structural defects. This not only causes economic losses but may also pose safety hazards. Therefore, glass bottle testing equipment is crucial for ensuring glass bottle quality and smooth subsequent production and distribution. It effectively filters out substandard products, improving product qualification rates and market competitiveness. Traditional testing equipment relies heavily on manual operation. Testers need to manually place glass bottles at the testing station and measure their dimensions by visual inspection or simple tools. This is not only inefficient and unsuitable for mass production scenarios, but also prone to missed or false detections due to human fatigue and subjective judgment bias, thus affecting the accuracy of the testing. Utility Model Content

[0003] In view of the technical problems mentioned in the background art, this utility model provides a glass bottle detection device.

[0004] The technical solution adopted by this utility model is: a glass bottle testing device, including a first frame and a second frame. A testing platform is fixedly connected to the top of the first frame, and a support platform is fixedly connected to the top of the second frame. A testing component for testing glass is provided on the testing platform. A belt conveyor is installed on one side of the first frame. A translation component is provided on the support platform. A clamping component for clamping glass bottles is provided outside the translation component. A guide plate is fixedly connected to the outside of the testing platform. A lever is rotatably connected to the top of the guide plate. A motor is fixedly connected to the outside of the guide plate. The output end of the motor is fixedly connected to the lever.

[0005] The present invention is further configured such that the detection component includes a control box and a laser rangefinder sensor, the control box is fixedly connected in the first frame, a controller is fixedly connected inside the control box, and fixed plates are fixedly connected to both sides of the top of the detection platform, and the laser rangefinder sensor is fixedly connected to the outside of the fixed plates.

[0006] The present invention is further configured such that the translation component includes a first cylinder and a connecting frame. The first cylinder is fixedly connected to the bottom of the support platform. The top of the support platform is provided with a sliding opening. Two sets of sliding seats are slidably connected on the support platform. A fixing rod is fixedly connected between the sliding seats. A connecting block is fixedly connected to the output end of the first cylinder. The connecting block is fixedly connected to one of the sliding seats.

[0007] A further feature of this invention is that a slide rail is fixedly connected to the support platform, and a slider is fixedly connected to the bottom of the sliding seat, with the slider slidably connected to the slide rail.

[0008] The present invention is further configured such that the clamping assembly includes a housing fixedly connected to the outside of the connecting frame, a first sliding plate and a second sliding plate slidably connected inside the housing, a first clamping plate fixedly connected to the bottom of the first sliding plate, and a second clamping plate fixedly connected to the bottom of the second sliding plate. A gear is rotatably connected inside the housing. The sides of the first and second sliding plates are provided with tooth grooves, which mesh with the gear. A second cylinder is fixedly connected to the outside of the connecting frame, and the output end of the second cylinder is fixedly connected to one of the first clamping plates.

[0009] A further feature of this invention is that clamping blocks are fixedly connected to the bottom of both the first clamping plate and the second clamping plate, and the clamping blocks are covered with rubber sleeves.

[0010] A further feature of this invention is that the second clamping plate has a through hole, which corresponds to the first sliding plate.

[0011] A further feature of this invention is that limit plates are installed on both sides of the belt conveyor, and the limit plates are rubber plates.

[0012] The beneficial effects of this utility model are as follows: In this utility model, the first frame and the second frame provide a stable foundation for the testing table and the support table, respectively, ensuring that the testing and clamping operations are independent and orderly, improving the overall stability of the device, and avoiding mutual interference that affects the testing accuracy. The belt conveyor realizes automated conveying of glass bottles, replacing manual feeding and greatly improving the efficiency of batch testing; the rubber limit plates on both sides can guide the glass bottles to be conveyed in the center to prevent deviation, and the soft material can also prevent scratches on the bottle body, ensuring the product's appearance is intact. The translation component and the clamping component work together to simultaneously complete the grabbing of bottles to be tested and the transfer of bottles that have been tested, reducing process intervals, improving the continuity of testing, and ensuring stable clamping to prevent drops. The sorting mechanism composed of the guide plate, the push plate, and the motor can automatically classify according to the test results, eliminating the need for manual sorting, reducing labor intensity and errors. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2This is a schematic diagram of the support platform in this utility model; Figure 3 This is a schematic diagram of the belt conveyor in this utility model; Figure 4 This is a schematic diagram of the structure of the first cylinder in this utility model; Figure 5 This is a schematic diagram of the connecting frame in this utility model; Figure 6 yes Figure 5 A magnified structural diagram of region A in the middle.

[0014] The diagram is marked as follows: 1. First frame; 2. Second frame; 3. Belt conveyor; 4. Limit plate; 5. Detection table; 6. Control box; 7. Fixing plate; 8. Laser rangefinder sensor; 9. Guide plate; 10. Altering plate; 11. Motor; 12. Support platform; 13. Slide rail; 14. Slider; 15. Sliding seat; 16. Fixing rod; 17. Slide opening; 18. First cylinder; 19. Connecting block; 20. Connecting frame; 21. Second cylinder; 22. Housing; 23. First clamping plate; 24. Clamping block; 25. First sliding plate; 26. Second clamping plate; 27. Through hole; 28. Second sliding plate; 29. ​​Gear groove; 30. Gear. Detailed Implementation

[0015] In the description of this utility model, it should be noted that the terms "front", "up", "down", "left", "right", "vertical", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0016] The following is in conjunction with the appendix Figure 1-6 The present invention will be further described below.

[0017] To address the problems existing in the background art, this application proposes the following technical solution: a glass bottle testing device, including a first frame 1 and a second frame 2. A testing platform 5 is fixedly connected to the top of the first frame 1, and a support platform 12 is fixedly connected to the top of the second frame 2. The testing platform 5 is equipped with a testing component for testing glass. A belt conveyor 3 is installed on one side of the first frame 1, and limit plates 4 are installed on both sides of the belt conveyor 3. The limit plates 4 are rubber plates. A translation component is provided on the support platform 12, and a clamping component for clamping glass bottles is provided outside the translation component. A guide plate 9 is fixedly connected to the outside of the testing platform 5, and a lever 10 is rotatably connected to the top of the guide plate 9. A motor 11 is fixedly connected to the outside of the guide plate 9, and the output end of the motor 11 is fixedly connected to the lever 10. The first frame 1 and the second frame 2 provide stable mounting foundations for the inspection table 5 and the support table 12, respectively, ensuring that the inspection and clamping operations do not interfere with each other and improving the overall structural stability of the device. The inspection table 5, as the core area for glass bottle inspection, provides a mounting carrier for the inspection components, ensuring the glass bottle's position is fixed during inspection and improving inspection accuracy. The belt conveyor 3 enables automated glass bottle transport, replacing traditional manual feeding and significantly improving inspection efficiency, especially suitable for batch inspection scenarios. The rubber limiting plates 4 on both sides guide the glass bottles during transport, preventing them from shifting or tipping over. The rubber material is soft and non-slip, avoiding scratches on the glass bottle surface and ensuring the product's appearance remains intact. The translation component drives the clamping component to move horizontally, simultaneously completing the "grabbing of bottles to be inspected - transfer of inspected bottles," reducing process intervals and improving inspection continuity. The clamping component can stably hold glass bottles, preventing them from falling and getting damaged during handling. The guide plate 9, together with the deflector plate 10 and the motor 11, constitute a sorting mechanism. Based on the inspection results, the deflector plate 10 rotates to classify qualified and unqualified glass bottles, eliminating the need for manual sorting, reducing labor intensity, and avoiding human sorting errors. The overall structure achieves automated connection between "conveyor-clamping-inspection-sorting," solving the problems of excessive manual intervention and low efficiency in traditional inspection devices. In this embodiment, the detection component includes a control box 6 and a laser rangefinder 8. The control box 6 is fixedly connected in the first frame 1, and a controller is fixedly connected inside the control box 6. Fixing plates 7 are fixedly connected to both sides of the top of the detection platform 5, and the laser rangefinder 8 is fixedly connected to the outside of the fixing plates 7. Alternatively, the detection component in this embodiment can be replaced by other detection structures, such as height detection, etc.

[0018] The controller inside the control box 6 serves as the "control center" of the detection device. It receives and analyzes the detection data from the laser rangefinder sensor 8. The controller can be an S7-200 control module, simultaneously controlling the translation assembly, clamping assembly, motor 11, and other components to work together, automating the detection process, avoiding errors from manual judgment and operation, and improving detection accuracy. The control box 6 is fixed in the first frame 1, protecting the controller from external dust and impacts, extending the lifespan of electrical components, and preventing safety hazards caused by exposed wiring. The mounting plates 7 on both sides of the inspection platform 5 provide symmetrical mounting positions for the laser rangefinder sensor 8, ensuring that the sensor can simultaneously detect distances from both sides of the glass bottle. By calculating the distance difference between the two sides, the diameter of the glass bottle can be accurately determined. Compared with traditional single-sensor detection, this is more comprehensive and can effectively identify defects such as diameter deviation and deformation of the glass bottle. The laser rangefinder sensor 8 has high detection accuracy and fast response speed, and can complete the detection instantly after the glass bottle is stably placed, without affecting the detection efficiency. Moreover, the non-contact detection will not cause physical damage to the glass bottle, making it suitable for detecting glass bottles of various materials and specifications, thus improving the versatility of the device. In this embodiment, the translation component includes a first cylinder 18 and a connecting frame 20. The first cylinder 18 is fixedly connected to the bottom of the support platform 12. The top of the support platform 12 is provided with a sliding opening 17. Two sets of sliding seats 15 are slidably connected on the support platform 12. A fixing rod 16 is fixedly connected between the sliding seats 15. A connecting block 19 is fixedly connected to the output end of the first cylinder 18. The connecting block 19 is fixedly connected to one of the sliding seats 15. The first cylinder 18 is fixed to the bottom of the support platform 12, which saves operating space on the top of the support platform 12 and provides stable power through cylinder extension and retraction, driving the sliding seat 15 to slide along the support platform 12. Compared with the motor 11 drive, it is more suitable for short-distance reciprocating motion, and the operation is smooth and quiet, avoiding vibration from affecting the stability of the clamping components. The sliding opening 17 on the top of the support platform 12 provides space for the connection between the connecting block 19 and the sliding seat 15, ensuring that the first cylinder 18 can smoothly drive the sliding seat 15 to move, while restricting the sliding direction of the sliding seat 15 and improving the movement accuracy. Two sets of sliding seats 15 are connected by a fixed rod 16, so that when the first cylinder 18 drives one set of sliding seats 15, the two sets of sliding seats 15 can slide synchronously, realizing the synchronous operation of "clamping the bottle to be tested on one side and the bottle already tested on the other side", reducing the single test cycle and improving the efficiency of batch testing. This synchronous setting avoids the asynchronous movement caused by the two sets of sliding seats 15 being driven separately, prevents misalignment of glass bottles during handling, ensures that the bottle to be tested can be accurately placed on the testing table 5, and that the bottle already tested can be accurately transferred to the guide plate 9, ensuring a smooth testing and sorting process. The support platform 12 is fixedly connected to a slide rail 13, and the bottom of the sliding seat 15 is fixedly connected to a slider 14. The slider 14 is slidably connected to the slide rail 13. The slide rail 13 on the support platform 12 cooperates with the slider 14 at the bottom of the sliding seat 15 to provide precise guidance for the sliding seat 15, ensuring that the sliding seat 15 slides along a fixed trajectory and avoiding displacement of the clamping components during the sliding process. The cooperation between slider 14 and slide rail 13 can also support the weight of sliding seat 15, clamping assembly, and glass bottle, preventing sliding seat 15 from tilting due to uneven force, ensuring that clamping assembly always remains horizontal, and preventing glass bottle from tipping over during handling. Compared with sliding structures without slide rail 13, this design improves the stability and accuracy of the translation assembly, ensuring precise alignment for each handling, solving the problems of easy deviation and poor stability in traditional translation structures, and ensuring a continuous and reliable inspection process. In this embodiment, the clamping assembly includes a housing 22 fixedly connected to the outside of the connecting frame 20, a first sliding plate 25 and a second sliding plate 28 slidably connected inside the housing 22, a first clamping plate 23 fixedly connected to the bottom of the first sliding plate 25, and a second clamping plate 26 fixedly connected to the bottom of the second sliding plate 28. A gear 30 is rotatably connected inside the housing 22. The sides of both the first sliding plate 25 and the second sliding plate 28 are provided with toothed grooves 29, which mesh with the gear 30. A second cylinder 21 is fixedly connected to the outside of the connecting frame 20, and the output end of the second cylinder 21 is fixedly connected to one of the first clamping plates 23. Clamping blocks 24 are fixedly connected to the bottom of both the first clamping plate 23 and the second clamping plate 26, and rubber sleeves are fitted over the clamping blocks 24. A through hole 27 is provided in the second clamping plate 26, and the through hole 27 corresponds to the first sliding plate 25. The clamping assembly achieves synchronous reverse sliding of the first sliding plate 25 and the second sliding plate 28 through the meshing transmission of gear 30 and tooth groove 29: when the second cylinder 21 pushes the first clamping plate 23 to move, the first sliding plate 25 drives the gear 30 to rotate, and the gear 30 drives the second sliding plate 28 to move in the opposite direction, so that the first clamping plate 23 and the second clamping plate 26 move closer or further apart synchronously, achieving stable clamping of the glass bottle. This linkage setting ensures that the clamping force is evenly applied to both sides of the glass bottle, avoiding deformation or falling of the glass bottle due to unilateral force, which is especially suitable for clamping fragile glass bottles. The housing 22 provides installation protection for the sliding plate and gear 30, preventing dust and impurities from entering and affecting the transmission accuracy, while ensuring that the positions of each component are fixed and improving clamping stability. The rubber sleeve on the outside of the clamping block 24 is soft and non-slip, which can increase the friction with the glass bottle to prevent slippage during clamping, and also prevent the clamping block 24 from directly contacting and scratching the surface of the glass bottle, ensuring product quality. The through hole 27 in the second clamping plate 26 provides sliding space for the first sliding plate 25, avoiding motion interference between the first sliding plate 25 and the second clamping plate 26. The usage method of this embodiment is as follows: Check whether the first frame 1 and the second frame 2 are stable, and whether the belt conveyor 3, the first cylinder 18, the second cylinder 21, the motor 11 and the laser rangefinder 8 are operating normally; set the acceptable range of glass bottle diameter through the control box 6, adjust the spacing of the limit plate 4 to match the glass bottle diameter, and ensure that the glass bottle does not deviate during conveying; test the turning flexibility of the turntable 10 under the drive of the motor 11 to ensure that the sorting function is normal. The glass bottles to be tested are placed one by one on the belt conveyor 3. The conveyor drives the glass bottles to be transported towards the testing table 5. The limiting plate 4 guides the glass bottles to remain centered. When the glass bottle to be tested is transported to the position corresponding to the clamping block 24 of the clamping assembly, the second cylinder 21 is activated. The second cylinder 21 pushes the first clamping plate 23 to slide. Through the meshing of the gear 30 and the tooth groove 29, the second clamping plate 26 moves closer synchronously. The clamping block 24 on the right side of the support platform 12 clamps the glass bottle to be tested. At the same time, the clamping block 24 on the left side of the support platform 12 clamps the glass bottle that has been tested on the testing table 5. The first cylinder 18 is activated, which drives a set of sliding seats 15 to slide through the connecting block 19. Under the action of the fixed rod 16, the two sets of sliding seats 15 move synchronously. The right clamping block 24 of the support platform 12 moves the glass bottle to be tested to the top of the testing platform 5, and the left clamping block 24 of the support platform 12 moves the tested glass bottle to the top of the guide plate 9. The second cylinder 21 retracts, releasing the glass bottle to be tested and placing it stably on the testing platform 5. The laser range sensor 8 detects the diameter of the glass bottle from both sides, and the data is transmitted to the controller for analysis to determine whether it is qualified. If the controller determines that the glass bottle is qualified, the motor 11 drives the dial plate 10 to rotate to the right, and the second cylinder 21 retracts to release the tested glass bottle. The glass bottle slides out along the left side of the guide plate 9 to the qualified product area. If it is determined to be unqualified, the motor 11 drives the dial plate 10 to rotate to the left, and the released glass bottle slides out along the right side of the guide plate 9 to the unqualified product area. Repeat the steps to continuously convey, clamp, inspect, and sort the glass bottles. After all glass bottles have been inspected, turn off the power to the belt conveyor 3, cylinder, motor 11, and control box 6. Clean the surface of the inspection table 5 and guide plate 9 of debris, and check whether any parts are loose or damaged, in order to prepare for the next use. In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0019] Although embodiments of the present invention have been shown and described, the scope of the present invention will be defined by the appended claims and their equivalents for those skilled in the art.

Claims

1. A glass bottle testing device, comprising a first frame (1) and a second frame (2), characterized in that, A testing platform (5) is fixedly connected to the top of the first frame (1), and a support platform (12) is fixedly connected to the top of the second frame (2). The testing platform (5) is provided with a testing component for testing glass. A belt conveyor (3) is installed on one side of the first frame (1). A translation component is provided on the support platform (12). A clamping component for clamping glass bottles is provided outside the translation component. A guide plate (9) is fixedly connected to the outside of the testing platform (5). A lever (10) is rotatably connected to the top of the guide plate (9). A motor (11) is fixedly connected to the outside of the guide plate (9). The output end of the motor (11) is fixedly connected to the lever (10).

2. The glass bottle detection device according to claim 1, characterized in that, The detection assembly includes a control box (6) and a laser rangefinder (8). The control box (6) is fixedly connected in the first frame (1). A controller is fixedly connected inside the control box (6). Fixing plates (7) are fixedly connected to both sides of the top of the detection platform (5). The laser rangefinder (8) is fixedly connected to the outside of the fixing plates (7).

3. The glass bottle detection device according to claim 2, characterized in that, The translation component includes a first cylinder (18) and a connecting frame (20). The first cylinder (18) is fixedly connected to the bottom of the support platform (12). The top of the support platform (12) is provided with a sliding port (17). Two sets of sliding seats (15) are slidably connected on the support platform (12). A fixing rod (16) is fixedly connected between the sliding seats (15). A connecting block (19) is fixedly connected to the output end of the first cylinder (18). The connecting block (19) is fixedly connected to one of the sliding seats (15).

4. The glass bottle testing device according to claim 3, characterized in that, A slide rail (13) is fixedly connected to the support platform (12), and a slider (14) is fixedly connected to the bottom of the sliding seat (15). The slider (14) is slidably connected to the slide rail (13).

5. The glass bottle testing device according to claim 4, characterized in that, The clamping assembly includes a housing (22) fixedly connected to the outside of the connecting frame (20), a first sliding plate (25) and a second sliding plate (28) slidably connected inside the housing (22), a first clamping plate (23) fixedly connected to the bottom of the first sliding plate (25), and a second clamping plate (26) fixedly connected to the bottom of the second sliding plate (28). A gear (30) is rotatably connected inside the housing (22). The sides of the first sliding plate (25) and the second sliding plate (28) are provided with tooth grooves (29), which mesh with the gear (30). A second cylinder (21) is fixedly connected to the outside of the connecting frame (20), and the output end of the second cylinder (21) is fixedly connected to one of the first clamping plates (23).

6. The glass bottle testing device according to claim 5, characterized in that, The bottom of the first clamping plate (23) and the second clamping plate (26) are both fixedly connected with clamping blocks (24), and the outside of the clamping blocks (24) is covered with rubber sleeves.

7. The glass bottle testing device according to claim 6, characterized in that, The second clamping plate (26) is provided with a through hole (27), which corresponds to the first sliding plate (25).

8. The glass bottle detection device according to claim 1, characterized in that, Limiting plates (4) are installed on both sides of the belt conveyor (3), and the limiting plates (4) are rubber plates.

Images