High-yield intelligent sorting machine

Abstract

The utility model relates to a high-yield intelligent sorting machine, including the vibration dish, vibration dish lower extreme fixed connection base, right side fixed connection sorting channel, is equipped with the blanking path piece to the sorting channel lower extreme, is equipped with the expansion plate to the blanking path piece right side, is equipped with the receiving hopper to the expansion plate right side, is equipped with the blanking port to the receiving hopper lower extreme, the blanking path piece front end is equipped with the blanking ramp, is equipped with the baffle to the blanking ramp lower extreme front side, is equipped with the hopper to the baffle lower extreme, is equipped with the baffle to the baffle lower extreme front side, through the feeding screw channel in the vibration dish with green plum is transported to the position of U block, then along U block enters into the sorting channel, and high resolution camera is set up in the connection position of U block and sorting channel, so the green plum in the sorting channel is captured and is uploaded to the central controller and is handled by high resolution camera, if is good fruit, then the cylinder does not work, if is bad fruit, then the cylinder drives the expansion plate to descend, makes bad fruit enter into the receiving hopper and is collected, and the intelligent degree is high.

Description

Technical Field

[0001] This utility model relates to the technical field of plum sorting equipment, and in particular to an intelligent sorting machine with a high yield rate. Background Technology

[0002] In the sorting of fruits and vegetables, it is difficult to distinguish between those with mold spots and insect damage. High-resolution cameras are needed to collect images of the object's surface for judgment and sorting. Existing manual sorting technology has a high error rate, is time-consuming and labor-intensive, has excessively high labor costs, and is inefficient. Therefore, an intelligent fruit and vegetable sorting machine is needed for sorting.

[0003] Moreover, in the field of sorting equipment, vibratory feeders are the first choice. Vibratory feeders generate high-frequency micro-vibrations through electromagnetic coils or piezoelectric ceramics, driving the feeder surface to make spiral or linear reciprocating motions. The spiral track on the inner wall of the feeder causes the material to climb along the track through vibration, and natural separation is achieved by using centrifugal force and gravity during the process.

[0004] Patent No. CN202422137978.4 discloses a novel sorting mechanism for aligning materials. It outputs materials sequentially through a screening component, conveys the materials to a specific position through a feeding component, adjusts the orientation of the materials through a position adjustment component, and clamps the adjusted materials to the subsequent workstation through a moving mechanism. It can balance accuracy and efficiency to meet the high efficiency and precision requirements of modern production lines. However, this mechanism has the following problems: firstly, it cannot screen for mold and insect damage on the surface of fruits and vegetables; secondly, it cannot collect and remove unqualified objects. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies. It utilizes a feeding spiral channel within a vibrating plate to transport plums to a U-shaped block, from which they then enter a sorting channel. A high-resolution camera is installed at the connection point between the U-block and the sorting channel. The plums entering the sorting channel are captured by the high-resolution camera and uploaded to a central controller for processing. If the plums are good, the cylinder remains inactive; if they are bad, the cylinder lowers the telescopic plate, causing the bad plums to enter the collection hopper for collection. This solves the technical problem in existing technologies where unqualified objects cannot be removed and collected.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A high-yield intelligent sorting machine includes a vibrating plate, a base is fixedly connected to the lower end of the vibrating plate, a support foot is fixedly connected to the center of the lower end of the base, a sorting channel is fixedly connected to the right side of the vibrating plate, a material feeding path block is provided at the lower end of the sorting channel, a telescopic plate is provided on the right side of the material feeding path block, a storage hopper is provided on the right side of the telescopic plate, and a material feeding port is provided at the lower end of the storage hopper.

[0008] The material feeding path block has a material feeding ramp at its front end, a receiving plate at the lower front end of the material feeding ramp, a hopper at the lower end of the receiving plate, and a baffle at the lower front end of the receiving plate. The baffle is fixedly connected to the hopper on its left and right sides, and a support mounting platform is fixedly connected to the lower end of the hopper.

[0009] As a preferred embodiment, a trapezoidal mounting base is fixedly connected to the upper right side of the vibratory feeder, a U-shaped block is fixedly connected to the upper end of the trapezoidal mounting base, a feeding spiral channel is fixedly connected to the left side of the U-shaped block, and two identical weighing platforms are provided inside the feeding spiral channel, each of which is equipped with a strain gauge weighing sensor.

[0010] As a preferred embodiment, the selection channel is a cylindrical channel, and a high-resolution camera is provided at the entrance of the selection channel, and the inner wall of the selection channel is uniformly provided with spiral patterns.

[0011] As a preferred embodiment, the lower end of the telescopic plate is provided with a telescopic rod, the lower end of the telescopic rod is connected to a cylinder, the cylinder is electrically connected to a switch, the switch is provided with a signal receiving and transmitting chip, the signal receiving and transmitting chip is connected to a central controller, and the central controller is electrically connected to a high-resolution camera.

[0012] As a preferred embodiment, the surface of the connecting plate is provided with a rubber pad, the rubber pad being composed of a wavy rubber shape, and small baffles are provided on the left and right sides of the rubber pad. A semi-circular connecting column is fixedly connected to the center of the lower side of the connecting plate, an output shaft is fixedly connected to the left side of the semi-circular connecting column, a motor is connected to the left side of the output shaft, a moving plate is fixedly connected to the rear side of the motor, sliders are fixedly connected to the left and right sides of the lower end of the moving plate, a slide rail is slidably connected to the lower end of the slider, a worktable is fixedly connected to the lower end of the slide rail, and a second support foot is fixedly connected to the center of the lower end of the worktable.

[0013] As another preferred embodiment, the movable plate is an L-shaped movable plate, and an elongated hole is provided on the right side surface of the movable plate. A roller is movably connected in the elongated hole, and a vertical rod is fixedly connected to the center of the roller. A transmission block is connected to the upper end of the vertical rod by a bearing. An output shaft is fixedly connected to the upper side of the other end of the transmission block. A second motor is connected to the upper end of the output shaft. A C-shaped plate is fixedly connected to the lower end of the second motor. A worktable is fixedly connected to the lower end of the C-shaped plate.

[0014] The beneficial effects of this utility model are:

[0015] (1) In this utility model, a vibrating plate is set up and the material is discharged by the vibrating plate. The electromagnetic coil generates high-frequency micro-vibration, which drives the plate to make a spiral reciprocating motion. The spiral track on the inner wall of the plate causes the material to climb along the track through vibration. During the process, centrifugal force and gravity are used to achieve natural separation, thereby realizing the individual feeding of green plums, which is simple and efficient.

[0016] (2) In this utility model, by setting up a connecting plate, the plums are supported by the forward and backward rotation and left and right movement of the connecting plate, so as to avoid the plums directly hitting the baffle and causing unnecessary damage to the fruit.

[0017] (3) In this utility model, a high-resolution camera is set up to collect information on the surface of the plums. The collected information is transmitted to the central controller, and then the central controller processes the information and transmits the signal to the signal receiver, thereby controlling the cylinder to work. Bad fruit directly enters the collection hopper, and good fruit enters the hopper for collection. It is simple, efficient, intelligent, and has high work efficiency and low labor cost.

[0018] In summary, this equipment has the advantages of high intelligence, high yield of good plums, and low labor costs, making it particularly suitable for the field of plum sorting equipment technology. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0021] Figure 2 This is a schematic diagram of the structure of the rubber pad in this utility model.

[0022] Figure 3 This is a schematic diagram of the elongated hole in this utility model. Detailed Implementation

[0023] The technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0024] Example 1

[0025] like Figures 1 to 3 As shown, this utility model provides an intelligent sorting machine with a high yield rate, including a vibrating plate 1. The lower end of the vibrating plate 1 is fixedly connected to a base 11, and a support foot 12 is fixedly connected to the center of the lower end of the base 11. A sorting channel 2 is fixedly connected to the right side of the vibrating plate 1. A feeding path block 3 is provided at the lower end of the sorting channel 2. A telescopic plate 31 is provided on the right side of the feeding path block 3. A storage hopper 4 is provided on the right side of the telescopic plate 31. A feeding port 41 is provided at the lower end of the storage hopper 4.

[0026] The material feeding path block 3 has a material feeding ramp 34 at its front end. The material feeding ramp 34 has a receiving plate 32 at its lower front end. The receiving plate 32 has a hopper 5 at its lower front end, and a baffle 33 is provided at its lower front end. The baffle 33 is fixedly connected to the hopper 5 on its left and right sides. The hopper 5 is fixedly connected to the support mounting platform 6 at its lower end.

[0027] Furthermore, a trapezoidal mounting base 13 is fixedly connected to the upper right side of the vibrating plate 1, and a U-shaped block 14 is fixedly connected to the upper end of the trapezoidal mounting base 13. A feeding spiral channel 15 is fixedly connected to the left side of the U-shaped block 14. Two identical weighing platforms 16 are provided inside the feeding spiral channel 15. Each weighing platform 16 is equipped with a strain gauge load cell. The core of the strain gauge load cell is a metal elastomer. When the weighing platform 16 is subjected to force, the elastomer undergoes micron-level deformation. The strain gauge Wheatstone bridge structure attached to the elastomer changes its resistance with the deformation. The mV-level voltage signal output by the bridge is converted into a digital signal by an amplifier, thereby realizing weighing. The sensor transmits the signal to the central controller, which then processes the signal. Signal matching is performed until the plum enters the sorting channel. A high-resolution camera collects information from the surface of the plum, which is then sent to the central controller, which then controls the telescopic plate 31 to extend and retract. The system is highly intelligent.

[0028] Furthermore, the selection channel 2 is a cylindrical channel, and a high-resolution camera is provided at the entrance of the selection channel 2. The inner wall of the selection channel 2 is uniformly provided with spiral patterns, which can provide effective time for the telescopic plate 31 to open.

[0029] Furthermore, the lower end of the telescopic plate 31 is provided with a telescopic rod, the lower end of which is connected to a cylinder. The cylinder is electrically connected to a switch, and the switch is provided with a signal receiving and transmitting chip. The signal receiving and transmitting chip is connected to a central controller, which is electrically connected to a high-resolution camera. The central controller transmits a signal to the signal receiving and transmitting chip, which controls the switch to turn on. Then, the cylinder works to drive the telescopic rod to move up and down, thereby controlling the telescopic plate 31 to move up and down. This is simple, efficient, and highly intelligent.

[0030] Furthermore, the surface of the receiving plate 32 is provided with a rubber pad 321, which is composed of a wavy rubber shape, and small baffles 322 are provided on the left and right sides of the rubber pad 321. A semi-circular connecting post 323 is fixedly connected to the center of the lower side of the receiving plate 32. An output shaft is fixedly connected to the left side of the semi-circular connecting post 323. A motor 324 is connected to the left side of the output shaft. A moving plate 325 is fixedly connected to the rear side of the motor 324. A slider 326 is fixedly connected to the left and right sides of the lower end of the moving plate 325. A slide rail 327 is slidably connected to the lower end of the slider 326. The lower end of the slide rail 327 is fixedly connected to the worktable 3. 28. The second support leg 329 is fixedly connected to the center of the lower end of the workbench 328. During the descent, the plum is received by the receiving plate 32 to reduce its inertia and gravitational acceleration. Then the plum comes into contact with the rubber pad 321 to prevent the plum from collapsing and causing it to soften, which would shorten the storage time and make it easy for the fruit to spoil. The small baffle 322 prevents the plum from falling out from the left and right sides. The motor 324 drives the rubber pad 321 to rotate. The motor 324 also contains a signal receiving and transmitting chip and is electrically connected to the central controller. After processing the information, the central controller controls the motor 324 to work, thereby controlling the rotation angle of the rubber pad 321.

[0031] Furthermore, the movable plate 325 is an L-shaped movable plate, and an elongated hole 7 is provided on the right side surface of the movable plate 325. A roller 71 is movably connected in the elongated hole 7. A vertical rod 72 is fixedly connected to the center of the roller 71. A transmission block 73 is connected to the upper end of the vertical rod 72 by a bearing. An output shaft is fixedly connected to the upper side of the other end of the transmission block 73. A second motor 74 is connected to the upper end of the output shaft. A C-shaped plate 75 is fixedly connected to the lower end of the second motor 74. A worktable 328 is fixedly connected to the lower end of the C-shaped plate 75. When the second motor 74 operates, it drives the output shaft to rotate. The output shaft drives the transmission block 73 to rotate. The transmission block causes the vertical rod 72 to rotate. The rotation of the vertical rod 72 causes the movable plate 325 to move, thereby adjusting the position of the connecting plate 32, which is simple and efficient.

[0032] Working process: First, the plums are transported to the position of the U-shaped block 14 through the feeding spiral channel 15 in the vibrating plate 1. Then, they enter the sorting channel 2 through the U-shaped block 14. A high-resolution camera is set at the connection position between the U-shaped block 14 and the sorting channel 2. Therefore, the plums entering the sorting channel 2 are captured by the high-resolution camera and uploaded to the central controller for processing. If they are good plums, the cylinder does not work. If they are bad plums, the cylinder drives the telescopic plate 31 to descend, so that the bad plums enter the collection hopper 4 for collection. The lower end of the collection hopper 4 is provided with a discharge port 41. A burlap sack can be put into the lower end of the discharge port 41. Then, the burlap sack is tied to the discharge port 41 with cable ties, so that the bad plums can be collected and processed more easily.

[0033] In the description of this utility model, it should be understood that the terms "front and back", "left and right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model.

[0034] Of course, those skilled in the art should understand that the term "a" should be understood as "at least one" or "one or more". That is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple. The term "a" should not be understood as a limitation on the quantity.

[0035] The above description is merely a preferred embodiment of this utility model, but the scope of protection of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art under the technical guidance of this utility model should be included within the scope of protection of this utility model. Therefore, the scope of protection of this utility model should be determined by the scope of the claims.

Claims

1. A high-yield intelligent sorting machine, characterized in that: include Vibrating plate (1), the lower end of the vibrating plate (1) is fixedly connected to the base (11), the lower center of the base (11) is fixedly connected to the support foot (12), the right side of the vibrating plate (1) is fixedly connected to the sorting channel (2), the lower end of the sorting channel (2) is provided with a feeding path block (3), the right side of the feeding path block (3) is provided with a telescopic plate (31), the right side of the telescopic plate (31) is provided with a storage hopper (4), the lower end of the storage hopper (4) is provided with a feeding port (41); The material feeding path block (3) has a material feeding ramp (34) at the front end. The material feeding ramp (34) has a connecting plate (32) at the lower front side. The connecting plate (32) has a hopper (5) at the lower end and a baffle (33) at the lower front side. The baffle (33) is fixedly connected to the hopper (5) on the left and right sides. The hopper (5) is fixedly connected to the lower end of the support mounting platform (6).

2. The intelligent sorting machine with high yield rate according to claim 1, characterized in that, The upper right side of the vibrating plate (1) is fixedly connected to a trapezoidal mounting base (13), the upper end of the trapezoidal mounting base (13) is fixedly connected to a U-shaped block (14), the left side of the U-shaped block (14) is fixedly connected to a feeding spiral channel (15), and two identical weighing platforms (16) are provided inside the feeding spiral channel (15), and strain gauge weighing sensors are provided inside the weighing platforms (16).

3. The intelligent sorting machine with high yield rate according to claim 1, characterized in that, The selection channel (2) is a cylindrical channel, and a high-resolution camera is provided at the entrance of the selection channel (2). The inner wall of the selection channel (2) is uniformly provided with spiral patterns.

4. The intelligent sorting machine with high yield rate according to claim 3, characterized in that, The telescopic plate (31) is provided with a telescopic rod at its lower end. The lower end of the telescopic rod is connected to a cylinder. The cylinder is electrically connected to a switch. The switch is provided with a signal receiving and transmitting chip. The signal receiving and transmitting chip is connected to a central controller. The central controller is electrically connected to a high-resolution camera.

5. The intelligent sorting machine with high yield rate according to claim 1, characterized in that, The surface of the connecting plate (32) is provided with a rubber pad (321), which is composed of a wavy rubber shape, and small baffles (322) are provided on the left and right sides of the rubber pad (321). A semi-circular connecting column (323) is fixedly connected to the center of the lower side of the connecting plate (32). An output shaft is fixedly connected to the left side of the semi-circular connecting column (323). A motor (324) is connected to the left side of the output shaft. A moving plate (325) is fixedly connected to the rear side of the motor (324). A slider (326) is fixedly connected to the left and right sides of the lower end of the moving plate (325). A slide rail (327) is slidably connected to the lower end of the slider (326). A worktable (328) is fixedly connected to the lower end of the slide rail (327). A second support foot (329) is fixedly connected to the center of the lower end of the worktable (328).

6. The intelligent sorting machine with high yield rate according to claim 5, characterized in that, The movable plate (325) is an L-shaped movable plate, and an elongated hole (7) is provided on the right side surface of the movable plate (325). A roller (71) is movably connected in the elongated hole (7). A vertical rod (72) is fixedly connected to the center of the roller (71). A transmission block (73) is connected to the upper end of the vertical rod (72) by a bearing. An output shaft is fixedly connected to the upper side of the other end of the transmission block (73). A second motor (74) is connected to the upper end of the output shaft. A C-shaped plate (75) is fixedly connected to the lower end of the second motor (74). A worktable (328) is fixedly connected to the lower end of the C-shaped plate (75).

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