A chili sauce package oil leakage detection device
Patent Information
- Application Number
- CN202522340936.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-04
AI Technical Summary
[0004]本实用新型提出一种辣椒酱包装漏油检测设备,解决了相关技术中的不便使辣椒酱瓶进行自动旋转检测的问题
[0021]通过输送带本体带动包装瓶向视觉检测机构方向输送,同时,通过电动推杆伸出带动齿条移动至合适距离,当包装瓶快要移至齿条位置时,此时包装瓶进入视觉检测机构的检测范围内,并在视觉检测机构的作用下,对包装瓶的外观进行观察,当齿环与齿条接触啮合时,使旋转盘带动包装瓶缓慢转动,视觉检测机构对包装瓶进行全面检测观察,便于保证检测准确性,通过根据包装瓶上是否存在油迹判断漏油,故而由此实现辣椒酱瓶自动全面观察检测的效果,无需人员频繁观察,便于减少人员的劳动强度,有效提高了辣椒酱检测的工作效率和便利性。
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Figure CN224778691U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chili sauce packaging detection technology, specifically to a chili sauce packaging leakage detection device. Background Technology
[0002] Chili sauce is a condiment made from chili peppers and is a common condiment on the dining table. It is most prevalent in Hunan province and comes in two types: oil-based and water-based. Oil-based chili sauce is made with sesame oil and chili peppers; it is bright red in color, with a layer of sesame oil floating on top, and is easy to preserve.
[0003] Existing chili sauce packaging inspection devices typically use a conveyor belt to transport bottles containing chili sauce. Once the bottles are in front of the operator, the operator rotates the bottles to check for leaks. Bottles without leaks are placed back on the conveyor, while those with leaks are removed directly. However, this method is inconvenient for automatic rotation inspection of the chili sauce bottles. Manually rotating and observing the bottles is labor-intensive, inefficient, and inconvenient to use. Utility Model Content
[0004] This invention proposes a chili sauce packaging leakage detection device, which solves the problem of inconvenience in related technologies in automatically rotating and detecting chili sauce bottles.
[0005] The technical solution of this utility model is as follows: a chili sauce packaging oil leakage detection device, comprising: a conveyor belt body;
[0006] Limiting plates are fixedly installed on both sides of the inner wall of the conveyor belt body;
[0007] Multiple rubber connecting posts are fixedly installed on the surface of the conveyor belt body, and the diameter of the rubber connecting posts is adapted to the spacing between the two limiting plates;
[0008] Rotate the rotating disk connected to the top of the rubber connecting column;
[0009] A toothed ring fixedly installed on the outer circumference of the rotating disk;
[0010] A positioning ring fixedly installed on the top of the rotating disk;
[0011] An electric push rod that is fixedly mounted on the top of a limiting plate via a base block;
[0012] A rack is fixedly connected to the output end of an electric actuator, and the rack and a toothed ring are meshed together.
[0013] And a visual inspection mechanism installed on the conveyor belt body for observing the packaging bottles.
[0014] Preferably, two connecting blocks are symmetrically fixedly installed on the top of one of the limiting plates, and a telescopic guide rod is fixedly installed on one side of each connecting block, with one end of the telescopic guide rod connected to a rack.
[0015] Preferably, the visual inspection mechanism includes an adjustment component disposed on the conveyor belt body, a fixing plate disposed on the adjustment component, and a visual inspection camera fixedly installed on one side of the fixing plate.
[0016] Preferably, the adjusting component includes a mounting frame fixedly installed on one side of the conveyor belt body, a threaded rod rotatably connected between the inner walls of the mounting frame and extending out of the mounting frame at one end, a sliding block threadedly connected to the surface of the threaded rod and sliding against the mounting frame, and a rotating block fixedly connected to one end of the threaded rod.
[0017] Preferably, a connecting seat is fixedly installed on the other side of the conveyor belt body, a mechanical arm is provided on the top of the connecting seat, and a collection box is fixedly installed on the other side of the conveyor belt body and on one side of the connecting seat.
[0018] Preferably, the visual inspection camera is equipped with a protective mechanism for protecting the lens.
[0019] The protective mechanism includes a groove on the top of the fixed plate, a fixed rod that is engaged in the groove, a connecting ring that is fixedly connected to one end of the fixed rod, a transparent protective plate that is fixedly installed in the connecting ring, a sealing ring that is fixedly installed on one end face of the connecting ring, and a threaded ring that is threadedly connected to the other end of the fixed rod and abuts against the fixed plate.
[0020] The working principle and beneficial effects of this utility model are as follows:
[0021] The conveyor belt transports the packaging bottles towards the vision inspection mechanism. Simultaneously, an electric push rod extends, moving a rack to a suitable distance. When the bottle is about to reach the rack, it enters the inspection range of the vision inspection mechanism, which then observes its appearance. When the toothed ring engages with the rack, a rotating disc slowly rotates the bottle, allowing the vision inspection mechanism to perform a comprehensive inspection. This ensures accuracy, and the presence of oil stains on the bottle indicates leakage. Therefore, this system achieves automatic and comprehensive inspection of chili sauce bottles, eliminating the need for frequent manual inspection, reducing labor intensity, and effectively improving the efficiency and convenience of chili sauce inspection. Attached Figure Description
[0022] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0023] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;
[0024] Figure 2 This is a side view of the three-dimensional structure of the present invention;
[0025] Figure 3 This is a partial three-dimensional structural diagram of the limiting plate of this utility model;
[0026] Figure 4 This is a partial three-dimensional structural diagram of the mounting frame of this utility model;
[0027] Figure 5 This is a partial three-dimensional structural diagram of the fixing rod of this utility model;
[0028] In the diagram: 1. Conveyor belt body; 2. Limiting plate; 3. Rubber connecting column; 4. Rotary disk; 5. Toothed ring; 6. Positioning ring; 7. Electric push rod; 8. Rack; 9. Telescopic guide rod; 10. Fixing plate; 11. Vision inspection camera; 12. Mounting frame; 13. Threaded rod; 14. Sliding block; 15. Rotating block; 16. Connecting seat; 17. Robotic arm; 18. Collection box; 19. Fixing rod; 20. Connecting ring; 21. Transparent protective plate; 22. Sealing ring; 23. Threaded ring. Detailed Implementation
[0029] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.
[0030] Example 1
[0031] Please see Figure 1 - Figure 5 The present invention provides a chili sauce packaging oil leakage detection device, comprising: a conveyor belt body 1;
[0032] Limiting plates 2 are fixedly installed on both sides of the inner wall of the conveyor belt body 1;
[0033] Multiple rubber connecting posts 3 are fixedly installed on the surface of the conveyor belt body 1, and the diameter of the rubber connecting posts 3 is adapted to the spacing between the two limiting plates 2.
[0034] Rotate the rotating disk 4 connected to the top of the rubber connecting column 3;
[0035] A toothed ring 5 is fixedly installed on the outer circumference of the rotating disk 4;
[0036] The positioning ring 6 is fixedly installed on the top of the rotating disk 4;
[0037] An electric push rod 7 is fixedly installed on the top of a limiting plate 2 via a base block;
[0038] A rack 8 is fixedly connected to the output end of the electric push rod 7, and the rack 8 and the gear ring 5 are meshed together.
[0039] And a visual inspection mechanism installed on the conveyor belt body 1 for observing the packaging bottles.
[0040] The technical solution provided in this embodiment is as follows: In use, the bottle containing chili sauce to be inspected is placed inside the positioning ring 6, and the conveyor belt body 1 is run, causing the rubber connecting column 3 and the rotating disk 4 to move slowly with the conveyor belt body 1, thereby driving the bottle towards the vision inspection mechanism. At the same time, the electric push rod 7 extends to drive the rack 8 to move to a suitable distance. When the bottle is about to move to the position of the rack 8, the bottle enters the detection range of the vision inspection mechanism, and the appearance of the bottle is observed under the action of the vision inspection mechanism. When the toothed ring 5 contacts and meshes with the rack 8, the rotating disk can move as the conveyor belt body 1 moves. 4. The packaging bottle is slowly rotated. During this process, the visual inspection mechanism can comprehensively inspect and observe different positions of the packaging bottle to ensure inspection accuracy. After the packaging bottle rotates one revolution, the toothed ring 5 and the toothed rack 8 separate, and the packaging bottle leaves the inspection range and continues to be conveyed. Oil leakage is judged by whether there are oil stains on the packaging bottle. If oil leakage is found, it can be rejected during subsequent conveying. After being conveyed to the end, the packaging bottle can be transferred to the next process by an external robot or other equipment. Therefore, the effect of automatic and comprehensive observation and inspection of chili sauce bottles is achieved, eliminating the need for frequent observation by personnel, reducing the labor intensity of personnel, and effectively improving the work efficiency and convenience of chili sauce inspection.
[0041] Furthermore, two connecting blocks are symmetrically fixedly installed on the top of a limiting plate 2, and a telescopic guide rod 9 is fixedly installed on one side of the connecting block. One end of the telescopic guide rod 9 is connected to the rack 8, wherein the telescopic guide rod 9 is a gas spring.
[0042] Specifically, by setting the telescopic guide rod 9, the rack 8 can be guided when it moves, thereby ensuring the stability of the rack 8's movement.
[0043] Furthermore, the visual inspection mechanism includes an adjustment component on the conveyor belt body 1, a fixing plate 10 on the adjustment component, and a visual inspection camera 11 fixedly installed on one side of the fixing plate 10. The visual inspection camera 11 is electrically connected to the control system of this device, and the visual inspection camera 11 is a mature existing technology disclosed in the field of visual inspection, which will not be described in detail here.
[0044] The adjusting components include a mounting frame 12 fixedly mounted on one side of the conveyor belt body 1, a threaded rod 13 rotatably connected between the inner walls of the mounting frame 12 and extending out of the mounting frame 12 at one end, a sliding block 14 threadedly connected to the surface of the threaded rod 13 and sliding against the mounting frame 12, and a rotating block 15 fixedly connected to one end of the threaded rod 13.
[0045] Specifically, during the conveying process of the chili sauce packaging bottle, when the packaging bottle enters the range of the vision inspection camera 11, the vision inspection camera 11 can perform visual inspection on the packaging bottle, replacing manual observation of whether there are oil stains on the surface of the packaging bottle, thereby determining whether the chili sauce has leaked oil. At the same time, by rotating the rotating block 15 to drive the threaded rod 13 to rotate, the sliding block 14 can be driven to slide within the mounting frame 12, thereby driving the fixed plate 10 and the vision inspection camera 11 to move, so as to adjust the detection range of the vision inspection camera 11.
[0046] Furthermore, a connecting seat 16 is fixedly installed on the other side of the conveyor belt body 1, and a robotic arm 17 is provided on the top of the connecting seat 16. A collection box 18 is fixedly installed on the other side of the conveyor belt body 1 and on one side of the connecting seat 16. The robotic arm 17 is electrically connected to the control system of this device for control purposes. The robotic arm 17 is a mature technology disclosed in the field of automation and will not be described in detail here.
[0047] Specifically, when a leaking bottle is detected, the robotic arm 17 picks up the leaking bottle and places it in the collection box 18 for temporary storage, so as to facilitate the removal of the leaking bottle and prevent the bottles from mixing.
[0048] Example 2
[0049] Based on Embodiment 1, in this embodiment: the visual inspection camera 11 is provided with a protective mechanism for protecting the lens.
[0050] The protective mechanism includes a groove on the top of the fixed plate 10, a fixed rod 19 that is snapped into the groove, a connecting ring 20 that is fixedly connected to one end of the fixed rod 19, a transparent protective plate 21 that is fixedly installed in the connecting ring 20, a sealing ring 22 that is fixedly installed on one end face of the connecting ring 20, and a threaded ring 23 that is threadedly connected to the other end of the fixed rod 19 and abuts against the fixed plate 10.
[0051] The technical solution provided in this embodiment is as follows: by inserting the fixing rod 19 into the groove and contacting the sealing ring 22 with the lens of the visual inspection camera 11, and then screwing the threaded ring 23 onto the fixing rod 19 and abutting against the fixing plate 10, the transparent protective plate 21 can be installed on the visual inspection camera 11. The transparent protective plate 21, together with the sealing ring 22, can protect the lens of the visual inspection camera 11 and prevent dust from adhering and affecting the clarity. When cleaning after long-term use, only the transparent protective plate 21 needs to be wiped to avoid scratching the lens.
[0052] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A device for detecting oil leakage in chili sauce packaging, characterized in that, include: Conveyor belt body (1); Limiting plates (2) are fixedly installed on both sides of the inner wall of the conveyor belt body (1); Multiple rubber connecting posts (3) are fixedly installed on the surface of the conveyor belt body (1), and the diameter of the rubber connecting posts (3) is adapted to the spacing between the two limiting plates (2); Rotate the rotating disk (4) connected to the top of the rubber connecting column (3); A toothed ring (5) is fixedly installed on the outer circumference of the rotating disk (4); A positioning ring (6) is fixedly installed on the top of the rotating disk (4); An electric push rod (7) is fixedly installed on the top of a limiting plate (2) via a base block; A rack (8) is fixedly connected to the output end of the electric push rod (7), and the rack (8) and the toothed ring (5) are meshed together; And a visual inspection mechanism for observing the packaging bottles, which is installed on the conveyor belt body (1).
2. The chili sauce packaging leakage detection device according to claim 1, characterized in that, Two connecting blocks are symmetrically fixedly installed on the top of the limiting plate (2). A telescopic guide rod (9) is fixedly installed on one side of the connecting block. One end of the telescopic guide rod (9) is connected to the rack (8).
3. The chili sauce packaging leakage detection device according to claim 1, characterized in that, The visual inspection mechanism includes an adjustment component on the conveyor belt body (1), a fixing plate (10) on the adjustment component, and a visual inspection camera (11) fixedly installed on one side of the fixing plate (10).
4. The chili sauce packaging leakage detection device according to claim 3, characterized in that, The adjusting component includes a mounting frame (12) fixedly installed on one side of the conveyor belt body (1), a threaded rod (13) rotatably connected between the inner walls of the mounting frame (12) and extending out of the mounting frame (12) at one end, a sliding block (14) threadedly connected to the surface of the threaded rod (13) and sliding with the mounting frame (12), and a rotating block (15) fixedly connected to one end of the threaded rod (13).
5. The chili sauce packaging leakage detection device according to claim 1, characterized in that, A connecting seat (16) is fixedly installed on the other side of the conveyor belt body (1), and a mechanical arm (17) is provided on the top of the connecting seat (16). A collection box (18) is fixedly installed on the other side of the conveyor belt body (1) and on one side of the connecting seat (16).
6. The chili sauce packaging leakage detection device according to claim 3, characterized in that, The visual inspection camera (11) is equipped with a protective mechanism for protecting the lens.
7. The chili sauce packaging leakage detection device according to claim 6, characterized in that, The protective mechanism includes a groove on the top of the fixed plate (10), a fixed rod (19) snapped into the groove, a connecting ring (20) fixedly connected to one end of the fixed rod (19), a transparent protective plate (21) fixedly installed in the connecting ring (20), a sealing ring (22) fixedly installed on one end face of the connecting ring (20), and a threaded ring (23) threadedly connected to the other end of the fixed rod (19) and in contact with the fixed plate (10).