A cleaning apparatus

Abstract

A kind of cleaning equipment, including positioning disc, cleaning agent container, cleaning mechanism, moving mechanism and controller;Multiple fixed parts positioning holes are formed on the top surface of the positioning disc, and the positioning holes are arranged in rectangular array;The cleaning agent container is fixedly arranged beside the positioning disc, for containing cleaning agent;The cleaning mechanism includes brush for cleaning workpiece and cleaning motor for driving brush to rotate;The moving mechanism is used to drive the cleaning mechanism to reciprocate between the cleaning agent container and the positioning hole, and make the cleaning mechanism extend into the positioning hole;The moving mechanism and the cleaning motor are connected and controlled by the controller.This cleaning equipment can replace manual cleaning of electronic components in the positioning disc, reduce the fatigue intensity of manual work, and improve the cleaning efficiency.

Description

Technical Field

[0001] This utility model relates to the field of electronic component cleaning, and in particular to a cleaning device. Background Technology

[0002] In the manufacturing process of electronic components, surface cleaning is challenging due to their typically small size. Existing technologies often employ a positioning disk 1 to assist in cleaning. For example... Figure 1 As shown, the top surface of the positioning disk 1 has multiple positioning holes 2 for fixing the electronic components to be cleaned, and the positioning holes 2 are arranged in a rectangular array.

[0003] During cleaning, the electronic components are first placed one by one into the positioning holes for fixation. Then, the operator needs to hold a brush, repeatedly dip it into the cleaning agent in the cleaning agent container, and then insert the brush into the positioning hole one by one to manually brush the surface of the electronic components fixed in the hole.

[0004] Therefore, it is particularly necessary to provide a cleaning device that can reduce human fatigue and improve cleaning efficiency in order to address the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a cleaning device that can replace manual cleaning of electronic components in the positioning plate, thereby reducing manual fatigue and improving cleaning efficiency.

[0006] The technical solution adopted in this utility model is as follows: A cleaning device includes a positioning plate, a cleaning agent container, a cleaning mechanism, a moving mechanism, and a controller; The top surface of the positioning disk has multiple positioning holes for fixing parts, and the positioning holes are arranged in a rectangular row. The cleaning agent container is fixedly installed next to the positioning plate and is used to hold the cleaning agent; The cleaning mechanism includes a brush for cleaning the workpiece and a cleaning motor for driving the brush to rotate. The moving mechanism is used to drive the cleaning mechanism to move back and forth between the cleaning agent container and the positioning hole, and to extend the cleaning mechanism into the positioning hole. Both the moving mechanism and the cleaning motor are connected to and controlled by a controller.

[0007] Furthermore, the moving mechanism includes a front-back moving mechanism, a left-right moving mechanism, and a top-bottom moving mechanism; the front-back moving mechanism is located at the top of the column, the lower end of the column is fixedly located next to the positioning plate, the front-back moving mechanism is connected to the left-right moving mechanism, the top-bottom moving mechanism is connected to the left-right moving mechanism, and the cleaning mechanism is located on the top-bottom moving mechanism. The forward and backward moving mechanism is used to drive the left and right moving mechanism to move forward and backward. The left-right moving mechanism is used to drive the up-down moving mechanism to move left and right; The up-and-down moving mechanism is used to drive the cleaning mechanism to move up and down; The forward and backward moving mechanism, the left and right moving mechanism, and the downward moving mechanism are all connected to and controlled by the controller.

[0008] Furthermore, the forward and backward moving mechanism includes a guide plate, a lead screw, a slider, and a drive motor; the guide plate is fixedly mounted on the top of the column; the guide plate and the lead screw extend in the forward and backward direction; the lead screw is rotatably mounted on the guide plate, the slider is matched on the lead screw and can move forward and backward along the lead screw, and the drive motor is fixedly mounted on the guide plate and connected to one end of the lead screw. The left and right moving mechanism includes a second guide plate, a second lead screw, a second slider, and a second drive motor; the left end of the second guide plate is fixedly mounted on the first slider, and the second guide plate and the second lead screw extend in the left and right direction; the second lead screw is rotatably mounted on the second guide plate, the second slider is matched and mounted on the second lead screw, and can move left and right along the second lead screw; the second drive motor is fixedly mounted on the right end of the second guide plate and connected to the right end of the second lead screw. The up-and-down moving mechanism includes a guide plate three, a lead screw three, a slider three, and a drive motor three; the guide plate three is fixedly mounted on the slider two, and the guide plate three and the lead screw three extend in the vertical direction; the lead screw three is rotatably mounted on the guide plate three, the slider three is matched and mounted on the lead screw three, and can move up and down along the lead screw three; the drive motor three is fixedly mounted on the upper end of the guide plate three and connected to the upper end of the lead screw three. The cleaning motor is fixedly mounted on the slider three. The cleaning motor is vertically positioned with its output shaft pointing downwards. The brush is mounted on the output shaft of the cleaning motor. The drive motor 1, drive motor 2, drive motor 3, and cleaning motor are all connected to and controlled by the controller.

[0009] Furthermore, an elastic positioning ring is provided at the bottom of the positioning hole, and the inner hole of the elastic positioning ring is a tapered hole that is larger at the top and smaller at the bottom.

[0010] Furthermore, each positioning hole has a drainage hole at its bottom that extends through the bottom of the positioning plate.

[0011] Furthermore, a liquid collection tank is provided below the positioning plate, the top of the liquid collection tank is open, and the positioning plate covers the liquid collection tank.

[0012] Furthermore, a shock-absorbing pad is provided at the bottom of the positioning disk, and the positioning disk is mounted on the liquid collection tank via the shock-absorbing pad.

[0013] Furthermore, a camera is provided on the moving mechanism, and the camera is fixedly installed next to the cleaning mechanism. The camera is connected to and controlled by a controller.

[0014] Furthermore, the cleaning agent container is connected to a replenishment pipe, which is connected to a replenishment tank; a solenoid valve is installed on the replenishment pipe, and a liquid level sensor is installed inside the cleaning agent container; the solenoid valve and the liquid level sensor are connected to a controller.

[0015] Furthermore, the controller is connected to the mobile terminal via wireless communication.

[0016] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are: This invention uses a controller to control the moving mechanism to move along a predetermined path, and to control the start and stop of the cleaning mechanism, automatically completing the cleaning of parts by applying cleaning agent, replacing manual hand-held brushing. This reduces human fatigue and increases cleaning efficiency. Attached Figure Description

[0017] Figure 1 This is a structural diagram of the positioning disc; Figure 2 This is the front view of the present invention; Figure 3 This is a top view of the present invention; Figure 4 This is a cross-sectional view of the positioning hole. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can typically be arranged and designed in various different configurations.

[0019] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0020] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other.

[0021] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0022] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0023] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] A cleaning device includes a positioning plate 1, a cleaning agent container 18, a cleaning mechanism, a moving mechanism, and a controller; The top surface of the positioning disk 1 is provided with a plurality of positioning holes 2 for fixing parts, and the positioning holes 2 are arranged in a rectangular row. The cleaning agent container 18 is fixedly installed next to the positioning plate 1 and is used to hold the cleaning agent. The cleaning mechanism includes a brush for cleaning the workpiece and a cleaning motor 15 for driving the brush to rotate. The moving mechanism is used to drive the cleaning mechanism to reciprocate between the cleaning agent container 18 and the positioning hole 2, and to enable the cleaning mechanism to extend into the positioning hole 2 and the cleaning agent container 18. Both the moving mechanism and the cleaning motor 15 are connected to and controlled by a controller.

[0025] Due to the aforementioned structure, the controller can control the moving mechanism to move along a predetermined path, control the start and stop of the cleaning mechanism, and automatically complete the cleaning of parts by applying cleaning agent, replacing manual hand-held brushing. This can improve and reduce human fatigue and increase cleaning efficiency.

[0026] Furthermore, the moving mechanism includes a front-back moving mechanism, a left-right moving mechanism, and a top-bottom moving mechanism; the front-back moving mechanism is located on the top of the column 5, the lower end of the column 5 is fixedly located next to the positioning plate 1, the front-back moving mechanism is connected to the left-right moving mechanism, the top-bottom moving mechanism is connected to the left-right moving mechanism, and the cleaning mechanism is located on the top-bottom moving mechanism. The forward and backward moving mechanism is used to drive the left and right moving mechanism to move forward and backward. The left-right moving mechanism is used to drive the up-down moving mechanism to move left and right; The up-and-down moving mechanism is used to drive the cleaning mechanism to move up and down; The forward and backward moving mechanism, the left and right moving mechanism, and the downward moving mechanism are all connected to and controlled by the controller.

[0027] Due to the above structure, the brush can be precisely aligned with any positioning hole 2 by moving in three directions: front-back, left-right, and up-down.

[0028] Furthermore, the forward and backward moving mechanism includes a guide plate 6, a lead screw 17, a slider 7, and a drive motor 20; the guide plate 6 is fixedly mounted on the top of the column 5; the guide plate 6 and the lead screw 17 extend in the forward and backward direction; the lead screw 17 is rotatably mounted on the guide plate 6, the slider 7 is matched and mounted on the lead screw 17, and can move forward and backward along the lead screw 17; the drive motor 20 is fixedly mounted on the guide plate 6 and connected to one end of the lead screw 17. The left and right moving mechanism includes a guide plate 2 8, a lead screw 2 12, a slider 2 9, and a drive motor 2 13; the left end of the guide plate 2 8 is fixedly mounted on the slider 1 7, and the guide plate 2 8 and the lead screw 2 12 extend in the left and right direction; the lead screw 2 12 is rotatably mounted on the guide plate 2 8, and the slider 2 9 is matched and mounted on the lead screw 2 12 and can move left and right along the lead screw 2 12; the drive motor 2 13 is fixedly mounted on the right end of the guide plate 2 8 and connected to the right end of the lead screw 2 12. The vertical moving mechanism includes a guide plate 14, a lead screw 11, a slider 16, and a drive motor 10. The guide plate 14 is fixedly mounted on the slider 9, and the guide plate 14 and the lead screw 11 extend vertically. The lead screw 11 is rotatably mounted on the guide plate 14, and the slider 16 is matched on the lead screw 11 and can move up and down along the lead screw 11. The drive motor 10 is fixedly mounted on the upper end of the guide plate 14 and connected to the upper end of the lead screw 11. The cleaning motor 15 is fixedly mounted on the slider 16. The cleaning motor 15 is vertically mounted with its output shaft pointing downwards. The brush is mounted on the output shaft of the cleaning motor 15. The drive motor 1 20, drive motor 2 13, drive motor 3 10 and cleaning motor 15 are all connected to and controlled by the controller.

[0029] The moving mechanism of this utility model adopts a lead screw and slider mechanism, which has high precision and can ensure the accuracy of movement and positioning.

[0030] Furthermore, an elastic positioning ring 3 is provided at the bottom of the positioning hole 2, and the inner hole of the elastic positioning ring 3 is a tapered hole that is larger at the top and smaller at the bottom.

[0031] The elastic positioning ring 3 is made of rubber, which can adapt to parts of different diameters and avoid scratches on the surface of the parts due to hard contact. At the same time, the elastic positioning ring 3 has a tapered hole, which can also be used to clamp the parts to prevent them from being pulled out during cleaning. In addition, the elastic positioning ring 3 also plays a role in shock absorption during cleaning.

[0032] Furthermore, each positioning hole 2 has a drainage hole 4 that extends through the bottom of the positioning disk 1.

[0033] The existing positioning plate 1 lacks a drain hole 4 at the bottom, making it easy for liquid and impurities to remain in the positioning hole 2, affecting the cleaning of the next batch of parts. In this invention, however, the presence of the drain hole 4 allows residual cleaning agent and impurities to be discharged, preventing secondary contamination of the workpiece and facilitating the subsequent cleaning of new parts.

[0034] Furthermore, a liquid collection tank 19 is provided below the positioning disk 1, with an opening at the top, and the positioning disk 1 covers the liquid collection tank 19. The liquid collection tank 19 collects waste liquid in a unified manner, which can protect the environment and reduce the frequency of cleaning.

[0035] Furthermore, a shock-absorbing pad is provided at the bottom of the positioning disk 1, and the positioning disk 1 is mounted on the liquid collection tank 19 via the shock-absorbing pad. The shock-absorbing pad can reduce vibration during cleaning and ensure positioning accuracy during cleaning.

[0036] Furthermore, a camera is installed on the moving mechanism, and the camera is fixedly mounted next to the cleaning mechanism. The camera is connected to and controlled by a controller. In a specific implementation, the camera is fixedly mounted on slider 316.

[0037] The camera captures real-time images of the cleaning status inside the positioning hole 2, allowing for easy assessment of whether additional brushing is needed based on actual requirements.

[0038] Furthermore, the cleaning agent container 18 is connected to a replenishment pipe, which is connected to a replenishment tank; a solenoid valve is installed on the replenishment pipe, and a liquid level sensor is installed inside the cleaning agent container 18; the solenoid valve and the liquid level sensor are connected to a controller.

[0039] Due to the above structure, the empty liquid in the cleaning agent container 18 can be avoided, and the cleaning agent can be automatically replenished.

[0040] Furthermore, the controller is connected to a mobile terminal via wireless communication. The mobile terminal is a mobile phone, which allows for convenient remote control of the cleaning equipment's start and stop. The mobile terminal, in conjunction with a camera, facilitates remote monitoring of the cleaning status.

[0041] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A cleaning device, characterized in that, Includes a positioning plate (1), a cleaning agent container (18), a cleaning mechanism, a moving mechanism, and a controller; The top surface of the positioning disk (1) is provided with a plurality of positioning holes (2) for fixing parts. The cleaning agent container (18) is fixedly installed next to the positioning plate (1) and is used to hold the cleaning agent; The cleaning mechanism includes a brush for cleaning the workpiece and a cleaning motor (15) for driving the brush to rotate. The moving mechanism is used to drive the cleaning mechanism to move back and forth between the cleaning agent container (18) and the positioning hole (2), and to extend the cleaning mechanism into the positioning hole (2); Both the moving mechanism and the cleaning motor (15) are connected to and controlled by the controller.

2. The cleaning equipment according to claim 1, characterized in that: The moving mechanism includes a front-back moving mechanism, a left-right moving mechanism and a top-bottom moving mechanism; the front-back moving mechanism is located on the top of the column (5), the lower end of the column (5) is fixedly located next to the positioning plate (1), the front-back moving mechanism is connected to the left-right moving mechanism, the top-bottom moving mechanism is connected to the left-right moving mechanism, and the cleaning mechanism is located on the top-bottom moving mechanism. The forward and backward moving mechanism is used to drive the left and right moving mechanism to move forward and backward. The left-right moving mechanism is used to drive the up-down moving mechanism to move left and right; The up-and-down moving mechanism is used to drive the cleaning mechanism to move up and down; The forward and backward moving mechanism, the left and right moving mechanism, and the downward moving mechanism are all connected to and controlled by the controller.

3. The cleaning equipment according to claim 2, characterized in that: The forward and backward moving mechanism includes a guide plate (6), a lead screw (17), a slider (7), and a drive motor (20); the guide plate (6) is fixedly mounted on the top of the column (5); the guide plate (6) and the lead screw (17) extend in the forward and backward direction; the lead screw (17) is rotatably mounted on the guide plate (6), the slider (7) is matched and mounted on the lead screw (17), and can move forward and backward along the lead screw (17); the drive motor (20) is fixedly mounted on the guide plate (6) and connected to one end of the lead screw (17); The left and right moving mechanism includes a guide plate 2 (8), a lead screw 2 (12), a slider 2 (9), and a drive motor 2 (13); the left end of the guide plate 2 (8) is fixedly mounted on the slider 1 (7), and the guide plate 2 (8) and the lead screw 2 (12) extend in the left and right direction; the lead screw 2 (12) is rotatably mounted on the guide plate 2 (8), the slider 2 (9) is matched and mounted on the lead screw 2 (12), and can move left and right along the lead screw 2 (12); the drive motor 2 (13) is fixedly mounted on the right end of the guide plate 2 (8) and connected to the right end of the lead screw 2 (12); The up-and-down moving mechanism includes a guide plate three (14), a lead screw three (11), a slider three (16), and a drive motor three (10); the guide plate three (14) is fixedly mounted on the slider two (9), and the guide plate three (14) and the lead screw three (11) extend in the vertical direction; the lead screw three (11) is rotatably mounted on the guide plate three (14), the slider three (16) is matched and mounted on the lead screw three (11), and can move up and down along the lead screw three (11); the drive motor three (10) is fixedly mounted on the upper end of the guide plate three (14) and connected to the upper end of the lead screw three (11); The cleaning motor (15) is fixedly mounted on the slider three (16). The cleaning motor (15) is vertically mounted with its output shaft pointing downwards. The brush is mounted on the output shaft of the cleaning motor (15). The drive motor one (20), drive motor two (13), drive motor three (10) and cleaning motor (15) are all connected to and controlled by the controller.

4. The cleaning equipment according to claim 1, characterized in that: The bottom of the positioning hole (2) is provided with an elastic positioning ring (3), and the inner hole of the elastic positioning ring (3) is a tapered hole with a larger upper part and a smaller lower part.

5. The cleaning equipment according to claim 4, characterized in that: Each positioning hole (2) has a drain hole (4) that runs through the bottom of the positioning plate (1).

6. The cleaning equipment according to claim 5, characterized in that: A liquid collection tank (19) is provided below the positioning plate (1), the top of the liquid collection tank (19) is open, and the positioning plate (1) covers the liquid collection tank (19).

7. The cleaning equipment according to claim 6, characterized in that: The bottom of the positioning disk (1) is provided with a shock-absorbing pad, and the positioning disk (1) is set on the liquid collection tank (19) through the shock-absorbing pad.

8. The cleaning equipment according to claim 1, characterized in that: A camera is installed on the moving mechanism and is fixedly installed next to the cleaning mechanism. The camera is connected to and controlled by a controller.

9. The cleaning equipment according to claim 1, characterized in that: The cleaning agent container (18) is connected to the replenishment pipe, which is connected to the replenishment tank; a solenoid valve is installed on the replenishment pipe, and a liquid level sensor is installed inside the cleaning agent container (18); the solenoid valve and the liquid level sensor are connected to the controller.

10. The cleaning equipment according to claim 1 or 8, characterized in that: The controller is connected to the mobile terminal via wireless communication.

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