A cleaning device for vulcanized rubber wheel wear debris
Patent Information
- Application Number
- CN202521911008.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-05
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-05
AI Technical Summary
[0002]在航空轮胎生产的过程中，为了检测橡胶的磨耗性能，需要取出部分橡胶制作成胶轮，之后将胶轮硫化后在阿克隆磨耗试验机上进行磨耗检测，在磨耗机上对胶轮磨耗完成后，根据磨耗前和磨耗后胶轮的直径即可推测出胶轮的磨耗量，进而推测胶轮的磨耗性能；而胶轮在磨耗完成后，由于磨耗过程中产生的部分橡胶废料也会附着在胶轮的外侧壁上，影响对胶轮直径的检测，所以在对胶轮磨耗完成后，需要通过清理装置将胶轮表面的橡胶废料清理下去后检测胶轮的直径；目前清理胶轮表面附着的废料的方式是依靠工作人员使用毛刷对胶轮表面刷，将胶轮表面附着的废料刷下去，而依靠工作人员手工刷废料的方式劳动强度高，使用不方便
[0011]与现有技术相比本实用新型的有益效果为：可以辅助工作人员对胶轮表面的磨耗废料清理，使用方便，劳动强度低，实用性高。
Smart Images
Figure CN224778714U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of rubber wheel cleaning, and in particular to a cleaning device for wear waste from vulcanized rubber wheels. Background Technology
[0002] In the production of aircraft tires, to test the abrasion performance of rubber, a portion of rubber needs to be taken out and made into rubber wheels. After vulcanization, the rubber wheels are tested on an Akron abrasion tester. After the rubber wheels are worn on the abrasion tester, the amount of wear can be estimated based on the diameter of the rubber wheels before and after wear, and thus the abrasion performance of the rubber wheels can be inferred. However, after the rubber wheels are worn, some rubber waste generated during the abrasion process will also adhere to the outer wall of the rubber wheels, affecting the measurement of the rubber wheel diameter. Therefore, after the rubber wheels are worn, it is necessary to use a cleaning device to remove the rubber waste from the surface of the rubber wheels before measuring the diameter of the rubber wheels. Currently, the method of cleaning the waste adhering to the surface of the rubber wheels relies on workers to use brushes to brush off the waste adhering to the surface of the rubber wheels. However, relying on workers to manually brush off the waste is labor-intensive and inconvenient. Utility Model Content
[0003] To solve the above-mentioned technical problems, this utility model provides a device for cleaning wear waste from vulcanized rubber wheels that can assist workers in cleaning wear waste from the surface of rubber wheels. It is easy to use, has low labor intensity, and is highly practical.
[0004] This utility model discloses a cleaning device for abrasion waste from vulcanized rubber wheels, comprising a base plate, a support, and a housing. The housing is fixedly mounted on the base plate via the support, and a chamber is provided inside the housing. It also includes a fixing mechanism, a moving mechanism, a cleaning mechanism, and a rinsing mechanism. The cleaning mechanism is mounted on the base plate and the housing, and performs cleaning functions. The fixing mechanism is mounted on the moving mechanism and is used to fix the rubber wheel; the moving mechanism performs moving functions. The rinsing mechanism is mounted on the base plate and the housing, and performs rinsing functions. When cleaning abrasion waste residue from the surface of the rubber wheel, the rubber wheel is first fixed by the fixing mechanism. Then, the moving mechanism moves the rubber wheel until it contacts the cleaning mechanism, which then cleans the abrasion waste from the surface of the rubber wheel. This device assists workers in cleaning abrasion waste from the surface of rubber wheels, is easy to use, has low labor intensity, and is highly practical.
[0005] Preferably, the cleaning mechanism includes a motor A, a rotating shaft, a disc, and a brush. The motor A is fixedly mounted on a bracket, and the power output end of the motor A is provided with a rotating shaft. The rotating shaft is rotatably mounted on a housing, and the disc is fixedly mounted on the rotating shaft. The disc is located inside the cavity of the housing, and the brush is provided on the outer wall of the disc. When cleaning the surface of the rubber wheel, the motor A is first turned on, and the motor A rotates the disc through the rotating shaft. The disc drives the brush to rotate, and then the rubber wheel comes into contact with the rotating brush. The rotating brush brushes off the wear and tear material adhering to the surface of the rubber wheel, which facilitates the cleaning of the rubber wheel.
[0006] Preferably, the moving mechanism includes a linear module and a sliding plate. The linear module is fixedly mounted on a bracket, and the sliding plate is provided on the linear module. The linear module is used to move the sliding plate left and right. The fixing mechanism is mounted on the upper end of the sliding plate. After the rubber wheel is fixed by the fixing mechanism, the linear module is opened, and the linear module causes the sliding plate to move to the right. The sliding plate causes the rubber wheel to move to the right through the fixing mechanism, so that the rubber wheel contacts the brush on the right side, and the brush cleans the wear waste on the surface of the rubber wheel.
[0007] Preferably, the fixing mechanism includes a motor B, a drive shaft, a slider, and a clamping mechanism. The motor B is fixedly mounted on the upper end of the sliding plate. The power output end of the motor B is provided with a drive shaft, which is rotatably mounted on the slider. A sliding groove is provided on the housing, and the slider slides left and right on the sliding groove of the housing. The clamping mechanism is installed at the front end of the drive shaft and has a clamping function. When fixing the rubber wheel, the rubber wheel is first clamped by the clamping mechanism. Then, the linear module is opened. The linear module drives the motor B to move the drive shaft and the slider to the right through the sliding plate, which in turn causes the clamping mechanism to move the rubber wheel to the right until it contacts the rotating brush. The brush removes the wear material from the surface of the rubber wheel. At the same time, the motor B is opened, and the motor B drives the clamping mechanism to rotate the rubber wheel through the drive shaft. During the rotation, the brush removes the wear material from various positions on the circumference of the rubber wheel.
[0008] Preferably, the clamping mechanism includes a mounting plate, a screw, a pressure plate, and bolts. The mounting plate is fixedly mounted on the front end of the drive shaft, the screw is fixedly mounted on the mounting plate, and the pressure plate has a through hole. The bolts are screwed onto the screw. When fixing the rubber wheel, the rubber wheel is placed on the screw, and the screw passes through the center hole on the rubber wheel. Then, the pressure plate is pressed onto the front end of the rubber wheel, and then the bolts are screwed onto the screw, so that the bolts squeeze the pressure plate, thereby causing the pressure plate to press the rubber wheel tightly onto the rubber wheel, which facilitates the fixing of the rubber wheel.
[0009] Preferably, the rinsing mechanism includes a delivery pump, an inlet pipe, a drain hose, and a universal bamboo tube. The delivery pump is fixedly mounted on the base plate, with its input end connected to the inlet pipe and its output end connected to the universal bamboo tube via the drain hose. The universal bamboo tube is equipped with a nozzle and is mounted on the housing. While brushing the rubber wheel with a brush, the inlet pipe is simultaneously connected to an external water source. Then, the delivery pump is turned on, allowing water to be sprayed sequentially onto the rubber wheel through the inlet pipe, delivery pump, drain hose, and universal bamboo tube, rinsing away the abrasive waste adhering to the surface of the rubber wheel and improving the cleaning effect.
[0010] Preferably, it also includes a filter screen and a collection box. The lower end of the box is provided with a drain pipe that communicates with the chamber. The collection box is located below the drain pipe and has an opening at the top. The filter screen is installed in the lower part of the box chamber. When the rubber wheel is rinsed through the universal bamboo joint pipe, the water that is rinsed is filtered by the filter screen and then falls into the collection box through the drain pipe for collection. This facilitates water collection and improves convenience.
[0011] Compared with the prior art, the advantages of this utility model are: it can assist workers in cleaning the wear and tear on the surface of the rubber wheel, it is easy to use, has low labor intensity, and is highly practical. Attached Figure Description
[0012] Figure 1 This is a cross-sectional structural schematic diagram of the present invention; Figure 2 This is a schematic diagram of the isometric structure of this utility model; Figure 3 It is a structural schematic diagram of a linear module, slider, and drive shaft, etc. Figure 4 It is a structural diagram of pressure plates, bolts, and screws, etc. Figure 5 This is a structural diagram of the cleaning mechanism.
[0013] The following are labels in the attached diagram: 1. Base plate; 2. Bracket; 3. Housing; 4. Motor A; 5. Rotating shaft; 6. Disc; 7. Brush; 8. Linear module; 9. Sliding plate; 10. Motor B; 11. Drive shaft; 12. Slider; 13. Mounting plate; 14. Screw; 15. Pressure plate; 16. Bolt; 17. Conveyor pump; 18. Inlet pipe; 19. Drain hose; 20. Universal bamboo joint pipe; 21. Filter screen; 22. Collection box; 23. Rubber wheel. Detailed Implementation
[0014] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example 1
[0015] like Figures 1 to 5 This utility model discloses a cleaning device for abrasion waste from vulcanized rubber wheels, comprising a base plate 1, a support 2, a housing 3, a fixing mechanism, a moving mechanism, a cleaning mechanism, and a rinsing mechanism. The housing 3 is fixedly mounted on the base plate 1 via the support 2, and a chamber is provided inside the housing 3. The cleaning mechanism is mounted on the base plate 1 and the housing 3, and has a cleaning function. The fixing mechanism is mounted on the moving mechanism and is used to fix the rubber wheel. The moving mechanism has a moving function. The rinsing mechanism is mounted on the base plate 1 and the housing 3, and has a rinsing function. When cleaning the abrasion waste remaining on the surface of the rubber wheel 23, the rubber wheel 23 is first fixed by the fixing mechanism. Then, the moving mechanism drives the fixing mechanism to move the rubber wheel 23 until it contacts the cleaning mechanism. Finally, the cleaning mechanism cleans the abrasion waste from the surface of the rubber wheel 23. This device can assist workers in cleaning the abrasion waste from the surface of the rubber wheel 23, is easy to use, has low labor intensity, and is highly practical.
[0016] like Figure 1 and Figure 5 The cleaning mechanism includes a motor A4, a rotating shaft 5, a disc 6, and a brush 7. The motor A4 is fixedly mounted on the bracket 2. The power output end of the motor A4 is provided with the rotating shaft 5, which is rotatably mounted on the housing 3. The disc 6 is fixedly mounted on the rotating shaft 5 and is located inside the cavity of the housing 3. The brush 7 is provided on the outer wall of the disc 6. When cleaning the surface of the rubber wheel 23, the motor A4 is first turned on. The motor A4 rotates the disc 6 through the rotating shaft 5. The disc 6 drives the brush 7 to rotate. Then, the rubber wheel 23 comes into contact with the rotating brush 7. The rotating brush 7 brushes off the wear material attached to the surface of the rubber wheel 23, which facilitates the cleaning of the rubber wheel 23.
[0017] like Figure 1 and Figure 3 The moving mechanism includes a linear module 8 and a sliding plate 9. The linear module 8 is fixedly mounted on the bracket 2, and the sliding plate 9 is provided on the linear module 8. The linear module 8 is used to move the sliding plate 9 left and right. The fixing mechanism is installed on the upper end of the sliding plate 9. When the rubber wheel 23 is fixed by the fixing mechanism, the linear module 8 is opened, and the linear module 8 causes the sliding plate 9 to move to the right. The sliding plate 9 causes the rubber wheel 23 to move to the right through the fixing mechanism, so that the rubber wheel 23 contacts the brush 7 on the right side. The brush 7 cleans the wear waste on the surface of the rubber wheel 23.
[0018] like Figure 3The fixing mechanism includes a motor B10, a drive shaft 11, a slider 12, and a clamping mechanism. The motor B10 is fixedly mounted on the upper end of the sliding plate 9. The power output end of the motor B10 is equipped with the drive shaft 11, which is rotatably mounted on the slider 12. A groove is provided on the housing 3, and the slider 12 slides left and right on the groove of the housing 3. The clamping mechanism is installed at the front end of the drive shaft 11 and has a clamping function. When fixing the rubber wheel 23, the clamping mechanism first clamps the rubber wheel 23, and then the linear guide is opened. Linear module 8, the linear module 8, through the sliding plate 9, causes motor B10 to drive drive shaft 11 and slider 12 to move to the right, which in turn causes the clamping mechanism to drive rubber wheel 23 to move to the right, so that rubber wheel 23 moves to the right until it contacts the rotating brush 7. The brush 7 brushes off the wear material on the surface of rubber wheel 23. At the same time, motor B10 is turned on, and motor B10 drives the clamping mechanism to rotate rubber wheel 23 through drive shaft 11. During the rotation, the brush 7 brushes off the wear material at various positions on the circumference of rubber wheel 23.
[0019] like Figure 4 The clamping mechanism includes a mounting plate 13, a screw 14, a pressure plate 15, and a bolt 16. The mounting plate 13 is fixedly mounted on the front end of the drive shaft 11, the screw 14 is fixedly mounted on the mounting plate 13, the pressure plate 15 has a through hole, and the bolt 16 is screwed onto the screw 14. When fixing the rubber wheel 23, the rubber wheel 23 is placed on the screw 14, and the screw 14 passes through the center hole on the rubber wheel 23. Then, the pressure plate 15 is pressed onto the front end of the rubber wheel 23, and then the bolt 16 is screwed onto the screw 14, so that the bolt 16 squeezes the pressure plate 15, thereby pressing the rubber wheel 23 tightly onto the rubber wheel 23, which facilitates the fixing of the rubber wheel 23.
[0020] like Figure 1 and Figure 2 The rinsing mechanism includes a delivery pump 17, a water inlet pipe 18, a drain hose 19, and a universal bamboo tube 20. The delivery pump 17 is fixedly installed on the base plate 1. The input end of the delivery pump 17 is connected to the water inlet pipe 18, and the output end of the delivery pump 17 is connected to the universal bamboo tube 20 through the drain hose 19. The universal bamboo tube 20 is equipped with a nozzle and is installed on the housing 3. When the rubber wheel 23 is brushed with the brush 7, the water inlet pipe 18 is connected to an external water source. Then, the delivery pump 17 is turned on, so that water is sprayed onto the rubber wheel 23 in sequence through the water inlet pipe 18, the delivery pump 17, the drain hose 19, and the universal bamboo tube 20, washing away the wear and tear on the surface of the rubber wheel 23 and improving the cleaning effect of the rubber wheel 23. Example 2
[0021] Based on Embodiment 1, it also includes a filter screen 21 and a collection box 22. The lower end of the box body 3 is provided with a drain pipe communicating with the chamber. The collection box 22 is located below the drain pipe, and the upper end of the collection box 22 is open. The filter screen 21 is installed in the lower part of the chamber of the box body 3. When the rubber wheel 23 is rinsed through the universal bamboo joint tube 20, the water that is rinsed is filtered by the filter screen 21 and then falls into the collection box 22 through the drain pipe for collection. This facilitates water collection and improves convenience.
[0022] It should be added that: all electrical equipment in this case is connected to an external controller, which coordinates and controls the operation of each piece of electrical equipment.
[0023] The brush 7, linear module 8, motor B10, screw 14, conveying pump 17, drainage hose 19, universal bamboo joint pipe 20, and filter screen 21 of the cleaning device for vulcanized rubber wheel wear waste of this utility model are all purchased from the market. Technical personnel in this industry only need to install and operate it according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.
[0024] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A cleaning device for wear waste from vulcanized rubber wheels, comprising a base plate (1), a support (2), and a housing (3), wherein the housing (3) is fixedly mounted on the base plate (1) via the support (2), and a chamber is provided inside the housing (3); characterized in that, It also includes a fixing mechanism, a moving mechanism, a cleaning mechanism and a rinsing mechanism. The cleaning mechanism is installed on the base plate (1) and the box (3) and has the function of cleaning. The fixing mechanism is installed on the moving mechanism and is used to fix the rubber wheels. The moving mechanism has the function of moving. The rinsing mechanism is installed on the base plate (1) and the box (3) and has the function of rinsing.
2. The cleaning device for wear waste from vulcanized rubber wheels as described in claim 1, characterized in that, The cleaning mechanism includes a motor A (4), a rotating shaft (5), a disc (6), and a brush (7). The motor A (4) is fixedly mounted on the bracket (2). The power output end of the motor A (4) is provided with a rotating shaft (5). The rotating shaft (5) is rotatably mounted on the housing (3). The disc (6) is fixedly mounted on the rotating shaft (5). The disc (6) is located in the cavity of the housing (3). The outer wall of the disc (6) is provided with a brush (7).
3. The cleaning device for wear waste from vulcanized rubber wheels as described in claim 1, characterized in that, The moving mechanism includes a linear module (8) and a sliding plate (9). The linear module (8) is fixedly installed on the bracket (2). The linear module (8) is provided with a sliding plate (9). The linear module (8) is used to move the sliding plate (9) left and right. The fixing mechanism is installed on the upper end of the sliding plate (9).
4. The cleaning device for wear waste from vulcanized rubber wheels as described in claim 3, characterized in that, The fixing mechanism includes a motor B (10), a drive shaft (11), a slider (12), and a pressing mechanism. The motor B (10) is fixedly installed on the upper end of the sliding plate (9). The power output end of the motor B (10) is provided with a drive shaft (11). The drive shaft (11) is rotatably installed on the slider (12). The housing (3) is provided with a sliding groove. The slider (12) slides left and right on the sliding groove of the housing (3). The pressing mechanism is installed at the front end of the drive shaft (11) and has the function of pressing.
5. The cleaning device for wear waste from vulcanized rubber wheels as described in claim 4, characterized in that, The clamping mechanism includes a mounting plate (13), a screw (14), a pressure plate (15), and a bolt (16). The mounting plate (13) is fixedly mounted on the front end of the drive shaft (11), the screw (14) is fixedly mounted on the mounting plate (13), the pressure plate (15) is provided with a through hole, and the bolt (16) is screwed onto the screw (14).
6. The cleaning device for wear waste from vulcanized rubber wheels as described in claim 1, characterized in that, The rinsing mechanism includes a delivery pump (17), an inlet pipe (18), a drain hose (19), and a universal bamboo tube (20). The delivery pump (17) is fixedly installed on the base plate (1). The input end of the delivery pump (17) is connected to the inlet pipe (18). The output end of the delivery pump (17) is connected to the universal bamboo tube (20) through the drain hose (19). The universal bamboo tube (20) is equipped with a nozzle and is installed on the housing (3).
7. The cleaning device for wear waste from vulcanized rubber wheels as described in claim 1, characterized in that, It also includes a filter screen (21) and a collection box (22). The lower end of the box body (3) is provided with a drain pipe that communicates with the chamber. The collection box (22) is located below the drain pipe. The upper end of the collection box (22) is open. The filter screen (21) is installed in the lower part of the chamber of the box body (3).