Automatic repairing equipment for waste thermal insulation board

Abstract

The utility model discloses an automatic repair equipment of waste thermal insulation board relates to thermal insulation board repair equipment technical field, the utility model discloses a support and set up conveying assembly on the support, the support top fixedly connected with the supplementary coating device still includes: cleaning department, the cleaning department installs on the support, the collection department sets up on the support, the cleaning department includes the cleaning assembly, the cleaning assembly installs on the support, vibration subassembly, vibration subassembly is provided with several, several vibration subassembly all sets up on the support. The utility model discloses through setting up the cleaning department, solved the repair equipment in the use process to the stubborn impurity in the recessed area of the gap, the pore etc. of thermal insulation board surface, the bristle is difficult to go in and will be impurity stripping, leads to the deep layer impurity a large number of residual, clean not thoroughly, and then influence the processing effect of subsequent supplementary coating, shaping etc. Link, increase the rework rate and cost problem of overall repair process.

Description

Technical Field

[0001] This utility model belongs to the technical field of insulation board repair equipment, and in particular relates to an automatic repair equipment for waste insulation boards. Background Technology

[0002] With the rapid development of the construction industry and the increasing demand for energy-saving renovation of existing buildings, insulation boards, as a core energy-saving material, are widely used. Consequently, the amount of waste insulation boards generated has increased year by year. However, the current methods for handling waste insulation boards have significant limitations: on the one hand, traditional treatment mainly involves landfilling and incineration, which not only occupies a large amount of land resources but may also cause serious environmental burdens due to the difficulty in degrading the insulation boards or the generation of harmful gases during incineration; on the other hand, some recyclable waste insulation boards rely on manual repair, which suffers from low repair efficiency and high labor intensity. Furthermore, the quality of manual cleaning and coating processes is unstable, making it difficult to guarantee the insulation performance and structural strength of the repaired boards, resulting in the waste of a large amount of insulation board resources that still have utilization value.

[0003] However, existing repair equipment has difficulty penetrating and removing stubborn impurities from the gaps, pores, and other recessed areas on the surface of the insulation board during use. This results in a large amount of deep impurities remaining, incomplete cleaning, and consequently affects the processing effect of subsequent touch-up coating, shaping, and other steps, increasing the rework rate and cost of the overall repair process. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic repair device for waste insulation boards. By setting up a cleaning section, it solves the problem that existing repair equipment cannot penetrate deep into the gaps, pores and other recessed areas on the surface of the insulation board to remove stubborn impurities. This results in a large amount of deep impurities remaining, incomplete cleaning, and consequently affects the processing effect of subsequent touch-up coating, shaping and other processes, increasing the rework rate and cost of the overall repair process.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to an automatic repair device for waste insulation boards, comprising a support frame and a conveying assembly mounted on the support frame. A recoating device is fixedly connected to the top of the support frame. The device further includes: a cleaning section mounted on the support frame; a collection section mounted on the support frame; the cleaning section includes a sweeping assembly mounted on the support frame; and several vibration assemblies, all mounted on the support frame. The sweeping assembly includes two fixed plates fixedly connected to the top of the support frame. Sweeping rollers are rotatably connected to the inner walls of the two fixed plates. Two fixed rings and two connecting pieces are disposed within each sweeping roller. A motor bracket is fixedly connected to the left fixed plate, and a motor is fixedly connected to the inner wall of the motor bracket. The output shaft of the motor is connected to the sweeping roller via a coupling. The device features a fixed connection, with several ventilation grooves on the sweeping roller and a cleaning brush. The connecting component includes a connecting ring fixedly connected to the inner wall of the sweeping roller. Three protrusions are fixedly connected to the connecting ring and arranged in a circumferential array. The main body of the repair device is a Senren Machinery full-precision putty machine. Its working principle is as follows: through the coordinated operation of five modules, the material feeding and equalization module's distribution wheel evenly transfers the putty from the material trough to the filling wheel; the scraping and recycling module's putty wheel scrapes off excess putty and recycles it; the lifting adjustment module adapts to different thicknesses of boards; and the power control module enables independent adjustment of the rotation speed of each component. During repair, the pre-treated board is conveyed and positioned, the filling wheel applies putty to fill defects, the putty wheel scrapes off excess putty, and finally, the material is discharged for drying. The equipment can also select suitable components for different materials and adjust the material supply according to defects. The dual filling mechanism improves the pass rate to over 95%.

[0007] Furthermore, the collecting section includes a connecting assembly mounted on a bracket; and an air extraction assembly disposed on the connecting assembly, the connecting assembly extending into the cleaning roller.

[0008] Furthermore, the vibration assembly includes a slide rod fixedly connected to the outer wall of a fixed ring, a striking block slidably connected to the outer wall of the slide rod, a second fixing plate fixedly connected to the outer wall of the slide rod, an elastic element provided on the slide rod, a plurality of protrusions provided inside the cleaning roller, the slide rod passing through the striking block, the striking block contacting the protrusions, and the elastic element including a spring sleeved on the outer wall of the slide rod, the top of the spring fixedly connected to the striking block, the bottom of the spring fixedly connected to the second fixing plate, and the initial state of the spring being a compressed state.

[0009] Furthermore, the connecting assembly includes an air extraction pipe disposed inside the cleaning roller, the air extraction pipe extending to the outside of the cleaning roller, a fixing frame fixedly connected to the outer wall of the air extraction pipe, the fixing frame being fixedly connected to the bracket, a threaded ring being threadedly connected to the inner wall of the air extraction pipe, and the air extraction pipe being rotatably connected to the cleaning roller.

[0010] Furthermore, the air extraction assembly includes an air outlet pipe fixedly connected to the inner wall of a threaded ring, a filter plate fixedly connected to the inner wall of the air outlet pipe, and an air pump connected to the bottom of the air outlet pipe. The air outlet pipe extends into the air extraction pipe, and the air pump body is a CinhPumpPBA12-2.4S. The working principle is as follows: a DC brushless motor is used as the power source. The DC brushless motor converts DC power into alternating current through an electronic commutation circuit, thereby generating a rotating magnetic field that drives the motor rotor to rotate. This driving method has advantages such as high efficiency, low noise, and long life. The DC brushless motor of CinhPumpPBA12-2.4S can achieve more than 80,000 hours of continuous maintenance-free operation.

[0011] This utility model has the following beneficial effects:

[0012] 1. By setting up a cleaning section, the conveying component uniformly transports the waste insulation board to the cleaning area. While the motor drives the cleaning roller to rotate, it also drives the connecting ring to rotate synchronously. The protrusions on the connecting ring periodically squeeze the striking block as it rotates, causing the slide bar to move down and compress the spring. When the protrusions disengage, the spring returns to its original position and pushes the striking block to quickly strike the connecting ring, thereby driving the cleaning roller to generate high-frequency vibration. Finally, the rotating cleaning roller cleans the surface of the insulation board through the outer wall cleaning brush. At the same time, the vibration is transmitted to the cleaning brush, forming a compound motion of "continuous rotation cleaning + high-frequency vibration shaking" to complete the cleaning of the insulation board. Through the synergy of vibration and cleaning, the cleaning brush can remove surface dust, and the vibration can remove stubborn impurities in crevices and pores. The cleaning efficiency is improved and the cleaning is thorough. Compared with simple rotation cleaning, the impurity removal rate is higher.

[0013] 2. By setting up a collection section, during the cleaning of the insulation board, the air pump starts to generate negative pressure, which sucks in the dust raised through the suction pipe. When the dust-laden air flows along the suction pipe to the inlet of the outlet pipe, the filter plate filters the air, isolating the dust inside the suction pipe. The filtered clean air is then extracted and discharged by the air pump. After the device is used, the outlet pipe is rotated, which drives the threaded ring to rotate synchronously. The threaded ring slides down along the suction pipe through the threaded engagement and disengages, allowing the filter plate to be removed for cleaning. This completes the dust collection and component cleaning. Through the synergy of the air pump's negative pressure suction and the filter plate's filtration, dust raised during the cleaning process can be captured in real time, preventing dust from spreading to the surrounding environment, effectively improving the air quality at the work site, and reducing dust pollution.

[0014] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a partial cross-sectional view of the cleaning part of this utility model;

[0018] Figure 3 This is a partial cross-sectional view of the collecting part of this utility model;

[0019] Figure 4 This is a partial cross-sectional view of the vibration component of this utility model;

[0020] Figure 5 This utility model Figure 2 A magnified structural diagram of A in the middle.

[0021] The attached diagram lists the components represented by each number as follows:

[0022] 111. Support; 112. Conveying assembly; 113. Coating device; 2. Cleaning section; 21. Sweeping assembly; 211. Fixing plate one; 212. Sweeping roller; 213. Fixing ring; 214. Connecting ring; 215. Motor support; 216. Motor; 22. Vibration assembly; 221. Slide bar; 222. Impact block; 223. Fixing plate two; 224. Spring; 225. Protrusion; 3. Collection section; 31. Connecting assembly; 311. Air extraction pipe; 312. Fixing frame; 313. Threaded ring; 32. Air extraction assembly; 321. Air outlet pipe; 322. Filter plate; 323. Air pump. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-5As shown, this utility model is an automatic repair device for waste insulation boards, including a support 111 and a conveying assembly 112 disposed on the support 111. A recoating device 113 is fixedly connected to the top of the support 111. It also includes: a cleaning part 2, which is installed on the support 111; and a collection part 3, which is disposed on the support 111.

[0025] The cleaning unit 2 includes a sweeping assembly 21 mounted on a bracket 111; and several vibration assemblies 22, all mounted on the bracket 111. The sweeping assembly 21 includes two fixed plates 211 fixedly connected to the top of the bracket 111. A sweeping roller 212 is rotatably connected to the inner wall of the two fixed plates 211. Two fixing rings 213 and two connecting parts are provided inside the sweeping roller 212. A motor bracket 215 is fixedly connected to the fixed plate 211 on the left side. A motor 216 is fixedly connected to the inner wall of the motor bracket 215. The output shaft of the motor 216 is fixedly connected to the sweeping roller 212 via a coupling. The sweeping roller 212 has several ventilation slots and a cleaning brush. The connecting parts include a connecting ring 214 fixedly connected to the inner wall of the sweeping roller 212, and a protrusion 225 fixedly connected to the connecting ring 214. The protrusion 225 is provided with… There are three vibration components 22 arranged in a circular array. The vibration component 22 includes a slide rod 221 fixedly connected to the outer wall of the fixed ring 213. A striking block 222 is slidably connected to the outer wall of the slide rod 221. A second fixed plate 223 is fixedly connected to the outer wall of the slide rod 221. An elastic element is provided on the slide rod 221. Several protrusions 225 are provided inside the cleaning roller 212. The slide rod 221 passes through the striking block 222, and the striking block 222 contacts the protrusions 225. The elastic element includes a spring 224 sleeved on the outer wall of the slide rod 221. The top of the spring 224 is fixedly connected to the striking block 222, and the bottom of the spring 224 is fixedly connected to the second fixed plate 223. The initial state of the spring 224 is a compressed state. By setting the cleaning part 2, through the synergy of vibration and sweeping, it can not only remove surface dust with the cleaning brush, but also remove stubborn impurities in crevices and pores with the help of vibration, thus improving cleaning efficiency and thoroughness. Compared with simple rotation sweeping, the impurity removal rate is higher.

[0026] The collecting unit 3 includes a connecting assembly 31 mounted on the bracket 111; and an air extraction assembly 32 disposed on the connecting assembly 31. The connecting assembly 31 extends into the cleaning roller 212 and includes an air extraction pipe 311 disposed within the cleaning roller 212, extending outwards. A fixing frame 312 is fixedly connected to the outer wall of the air extraction pipe 311, and the fixing frame 312 is fixedly connected to the bracket 111. A threaded ring 313 is threadedly connected to the inner wall of the air extraction pipe 311. 311 is rotatably connected to the sweeping roller 212. The air extraction assembly 32 includes an air outlet pipe 321 fixedly connected to the inner wall of the threaded ring 313. A filter plate 322 is fixedly connected to the inner wall of the air outlet pipe 321. An air pump 323 is connected to the bottom of the air outlet pipe 321. The air outlet pipe 321 extends into the air extraction pipe 311. By setting up the collection part 3, the dust raised during the sweeping process can be captured in real time through the synergy of air pump negative pressure dust suction and filter plate filtration, preventing dust from spreading to the surrounding environment, effectively improving the air quality at the work site and reducing dust pollution.

[0027] It should be noted that the control of the conveying component 112, the recoating device 113, the motor 216 and the air pump 323 in this application can all be achieved by using a program set in the control panel and inputting relevant parameters as needed for automated control. This control method can be achieved using existing technologies, such as PLC.

[0028] A specific application of this embodiment is as follows: In use, the waste insulation board is first placed on the conveying assembly 112. Then, the conveying assembly 112, the air pump 323, and the motor 216 on the motor bracket 215 are started. The conveying assembly 112 then carries the waste insulation board towards the cleaning roller 212. When the motor 216 rotates, it carries the cleaning roller 212 to rotate as well. As the cleaning roller 212 rotates, it carries the connecting ring 214 to rotate as well. When the connecting ring 214 rotates, the protrusion 225 presses the striking block 222 downwards. At this time, the slide rod 221 presses the spring 224 downwards. After the protrusion 225 passes the striking block 222, the spring 224 quickly pushes the striking block 222 upwards, which in turn strikes the connecting ring 214, thus achieving the effect of vibrating the cleaning roller 212. This vibrates the waste insulation board against the cleaning roller 212. When the filter plate 212 comes into contact with the insulation board, it will be cleaned by the cleaning brush on the outer wall of the cleaning roller 212. At this time, the vibrating cleaning roller 212 will carry the cleaning brush to clean the insulation board in a vibrating manner, thereby achieving the cleaning effect of the insulation board. When cleaning the insulation board, the dust on it will be raised. At this time, the air pump 323 will suck in the dust through the suction pipe 311. The air carrying the dust will reach the inlet of the exhaust pipe 321 through the suction pipe 311. Then the dust will be isolated in the suction pipe 311 by the filter plate 322, and the air will be extracted by the air pump 323, achieving the dust reduction effect. After use, the exhaust pipe 321 will be rotated. At this time, the threaded ring 313 will also rotate. When the threaded ring 313 rotates, it will slide downward through the thread and disengage from the suction pipe 311. At this time, the filter plate 322 can be cleaned, thereby achieving the effect of dust reduction and collection.

[0029] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0030] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An automatic repair device for waste insulation boards, comprising a support frame (111) and a conveying assembly (112) disposed on the support frame (111), wherein a coating device (113) is fixedly connected to the top of the support frame (111), characterized in that, Also includes: Cleaning unit (2), which is mounted on bracket (111); Collection unit (3), which is mounted on bracket (111); The cleaning unit (2) includes a cleaning assembly (21) mounted on a bracket (111); and Vibration assembly (22), wherein a plurality of vibration assemblies (22) are provided, and the plurality of vibration assemblies (22) are all mounted on a support (111); The cleaning assembly (21) includes two fixed plates (211) fixedly connected to the top of the bracket (111). A cleaning roller (212) is rotatably connected to the inner wall of the two fixed plates (211). Two fixed rings (213) are provided inside the cleaning roller (212). Two connecting parts are provided inside the cleaning roller (212). A motor bracket (215) is fixedly connected to the fixed plate (211) on the left side. A motor (216) is fixedly connected to the inner wall of the motor bracket (215). The output shaft of the motor (216) is fixedly connected to the cleaning roller (212) through a coupling. The cleaning roller (212) has several ventilation slots and is equipped with a cleaning brush.

2. The automatic repair equipment for waste insulation boards according to claim 1, characterized in that, The collecting section (3) includes a connecting assembly (31) mounted on a bracket (111); and An air extraction assembly (32) is disposed on a connecting assembly (31); The connecting component (31) extends into the cleaning roller (212).

3. The automatic repair equipment for waste insulation boards according to claim 2, characterized in that, The vibration assembly (22) includes a slide rod (221) fixedly connected to the outer wall of the fixing ring (213), a striking block (222) slidably connected to the outer wall of the slide rod (221), a fixing plate (223) fixedly connected to the outer wall of the slide rod (221), an elastic element provided on the slide rod (221), and a plurality of protrusions (225) provided inside the cleaning roller (212). Among them, the slide bar (221) passes through the striking block (222), and the striking block (222) contacts the protrusion (225).

4. The automatic repair equipment for waste insulation boards according to claim 3, characterized in that, The connecting assembly (31) includes an air extraction pipe (311) disposed inside the cleaning roller (212), the air extraction pipe (311) extending to the outside of the cleaning roller (212), a fixing frame (312) fixedly connected to the outer wall of the air extraction pipe (311), the fixing frame (312) being fixedly connected to the bracket (111), and a threaded ring (313) threadedly connected to the inner wall of the air extraction pipe (311). The air extraction pipe (311) is rotatably connected to the cleaning roller (212).

5. The automatic repair equipment for waste insulation boards according to claim 4, characterized in that, The air extraction assembly (32) includes an air outlet pipe (321) fixedly connected to the inner wall of a threaded ring (313), a filter plate (322) fixedly connected to the inner wall of the air outlet pipe (321), and an air pump (323) connected to the bottom of the air outlet pipe (321). The exhaust pipe (321) extends into the extraction pipe (311).

6. The automatic repair equipment for waste insulation boards according to claim 5, characterized in that, The connector includes a connecting ring (214) fixedly connected to the inner wall of the cleaning roller (212), and the protrusion (225) is fixedly connected to the connecting ring (214); Among them, there are three bumps (225) arranged in a circular array.

7. The automatic repair equipment for waste insulation boards according to claim 6, characterized in that, The elastic element includes a spring (224) sleeved on the outer wall of the slide bar (221), the top of the spring (224) is fixedly connected to the striking block (222), and the bottom of the spring (224) is fixedly connected to the second fixing plate (223); The initial state of the spring (224) is a compressed state.

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