A flange hole cleaning device for flange machining

Abstract

The utility model discloses a flange hole cleaning device of flange processing relates to flange hole processing is with cleaning tool technical field, including work table and install the vertical board on the work table upper end, the upper end of vertical board is equipped with the top plate, and the lower extreme of top plate is equipped with the first electric push rod, and the output of first electric push rod is equipped with the mounting disc, and the lower extreme of mounting disc is equidistant and is equipped with a plurality of guide grooves, and the inside sliding of guide groove is equipped with the adjusting assembly, and the lower extreme of adjusting assembly is equipped with the cleaning assembly, and the lower extreme of mounting disc is equipped with the stand, and the side end of stand is equipped with the clamping component, and the side end of vertical board is equipped with the control cabinet, and the lower extreme of control cabinet is equipped with the dust removal component, the utility model discloses through the cooperation of push block and limit block, sliding block, realizes flexible function of adjusting position, through the cooperation of servo motor and cleaning stick, brush, realizes accurate cleaning function, through the cooperation of dust collector and pipeline, through groove, realizes efficient dust removal function, through the cooperation of second electric push rod and connecting rod, clamping plate, realizes self -adaptation clamping function.

Description

Technical Field

[0001] This utility model relates to the technical field of cleaning tools for flange hole processing, and in particular to a flange hole cleaning device for flange processing. Background Technology

[0002] As a core component of pipeline connections, the cleanliness of the flange's bore wall directly affects sealing performance and connection accuracy. With the increasing demands for flange quality in the machinery manufacturing industry, traditional manual cleaning methods are no longer sufficient to meet the high-efficiency and precision requirements of mass production. Automated cleaning equipment is urgently needed to solve the connection failure problem caused by residual impurities. Existing flange hole cleaning devices have significant drawbacks. Traditional devices typically consist of a fixed bracket, a manual cleaning brush, and a simple clamp. The clamp can only hold flanges of a single specification, requiring readjustment when changing models, resulting in poor adaptability. The cleaning brush has a fixed position, making it impossible to accurately align with flange holes of different diameters, necessitating frequent replacement of the mounting plate. Furthermore, the lack of an automatic dust removal structure means that cleaning debris scatters onto the worktable, easily causing secondary contamination of the flange holes. The cleaning brush rotation speed is uncontrollable; high-speed rotation can damage the hole walls, while low speed results in low cleaning efficiency. Ultimately, this leads to poor adaptability and incomplete cleaning. Therefore, this application designs a flange hole cleaning device for flange processing to solve the above problems. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a flange hole cleaning device for flange processing.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a flange hole cleaning device for flange processing, comprising a workbench and a vertical plate mounted on the upper part of the workbench, a top plate mounted on the upper end of the vertical plate, a first electric actuator mounted on the lower end of the top plate, an installation plate mounted on the output end of the first electric actuator, a plurality of guide grooves equally spaced on the lower end of the installation plate, an adjustment component slidably disposed inside the guide grooves, a cleaning component disposed on the lower end of the adjustment component, a column disposed on the lower end of the installation plate, a clamping component disposed on the side end of the column, a control console mounted on the side end of the vertical plate, and a dust removal component disposed on the lower end of the control console.

[0005] Preferably, the lower end of the column is fixedly installed on the upper end of the workbench, and multiple sliding grooves are opened on the workbench at the side end of the column, with a clamping plate slidably arranged inside the sliding groove.

[0006] Preferably, the clamping assembly consists of a second electric actuator and multiple connecting rods. The column has a cavity inside, and the second electric actuator is installed inside the cavity. Multiple sliding grooves are opened on the side end of the column, and the multiple connecting rods are slidably installed inside the multiple sliding grooves. One end of each connecting rod is hinged to the output rod of the second electric actuator, and the other end is hinged to one side of the clamping plate.

[0007] Preferably, a slider is slidably installed inside the guide groove, and multiple limiting holes are equidistantly opened inside the guide groove. The adjusting component consists of a push block and a limiting block. A sliding groove is opened inside the slider. One end of the push block is slidably installed inside the sliding groove. A spring is installed between the push block and the side wall of the sliding groove. The limiting block is installed on the side end of the push block and inside the limiting hole.

[0008] Preferably, the cleaning component consists of a servo motor and a cleaning rod. The servo motor is mounted on the lower end of the slider, and the cleaning rod is mounted on the lower end of the output shaft of the servo motor and coaxially fixed to it. A brush is mounted on the outer side of the cleaning rod.

[0009] Preferably, the lower end of the vertical plate is provided with a through groove, a filter screen is installed at one end of the through groove, the dust removal assembly consists of a pipe and a vacuum cleaner, one end of the pipe is installed at the other end of the through groove, the vacuum cleaner is installed on one side of the vertical plate, and the other end of the pipe is installed at the air inlet of the vacuum cleaner.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model uses a push block, a limiting block, and a slider in combination. Pressing the push block adjusts the position of the slider, and the limiting block is fixed in different limiting holes, which facilitates adaptation to flange holes of different diameters, improves adaptability, and thus achieves flexible adjustment function; using a servo motor in combination with a cleaning rod and a brush, the servo motor drives the cleaning rod to rotate the brush at high speed, accurately cleaning impurities on the hole wall, avoiding residue, improving the thoroughness of cleaning, and thus achieving precise cleaning function; using a vacuum cleaner in combination with a pipe and a channel, the vacuum cleaner extracts impurities generated during cleaning through the pipe and collects them through the channel, avoiding scattering and pollution, improving the cleanliness of the cleaning environment, and thus achieving efficient dust removal function; using a second electric push rod in combination with a connecting rod and a clamping plate, the second electric push rod drives the connecting rod to move the clamping plate synchronously, evenly clamping flanges of different specifications, preventing shaking during cleaning, improving the fixing stability, and thus achieving adaptive clamping function; ultimately solving the problems of poor adaptability and incomplete cleaning of existing devices. Attached Figure Description

[0011] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall first-view three-dimensional structure proposed in this utility model; Figure 2 This is a schematic diagram of the overall second-view three-dimensional structure proposed in this utility model; Figure 3 This is a three-dimensional cross-sectional structural diagram of the column proposed in this utility model; Figure 4 This is a cross-sectional three-dimensional structural diagram of the adjustment component proposed in this utility model.

[0012] The numbers in the diagram are: 1. Workbench; 2. Control console; 3. First electric actuator; 4. Vacuum cleaner; 5. Mounting plate; 6. Servo motor; 7. Vertical plate; 8. Column; 9. Second electric actuator; 10. Clamping plate; 11. Slider; 12. Cleaning rod; 13. Push block; 14. Limit block. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0014] Example: See Figures 1 to 4This utility model discloses a flange hole cleaning device for flange processing, comprising a workbench 1 and a vertical plate 7 mounted on the upper end of the workbench 1; a top plate is mounted on the upper end of the vertical plate 7, and a first electric push rod 3 is mounted on the lower end of the top plate. An installation plate 5 is mounted on the output end of the first electric push rod 3. Multiple guide grooves are equidistantly provided on the lower end of the installation plate 5, and an adjustment component is slidably installed inside the guide grooves. A cleaning component is located at the lower end of the adjustment component. A column 8 is located at the lower end of the installation plate 5, and a clamping component is located on the side end of the column 8. A control console 2 is mounted on the side end of the vertical plate 7, and a dust removal component is located at the lower end of the control console 2. The workbench 1 provides the installation base. The first electric push rod 3 adjusts the height of the cleaning component. The adjustment component adapts to different flange holes, enabling precise cleaning. The clamping component fixes the flange, and the dust removal component collects impurities, ensuring cleaning effectiveness. The lower end of the column 8 is fixedly mounted on the upper end of the workbench 1. Multiple sliding grooves are provided on the workbench 1 at the side end of the column 8. A clamping plate 10 is slidably mounted; a column 8 supports the mounting plate 5, and a sliding groove guides the movement of the clamping plate 10. The clamping plate 10 clamps the flange from multiple directions to prevent flange displacement during cleaning and ensure cleaning accuracy. The clamping assembly consists of a second electric push rod 9 and multiple connecting rods. A cavity is opened inside the column 8, and the second electric push rod 9 is installed inside the cavity. Multiple sliding grooves are opened on the side end of the column 8, and multiple connecting rods are slidably installed inside the multiple sliding grooves. One end of the connecting rod is hinged to the output rod of the second electric push rod 9, and the other end is hinged to one side of the clamping plate 10. The second electric push rod 9 drives the output rod to extend and retract, and drives the clamping plate 10 to move synchronously along the sliding groove through the connecting rods, realizing adaptive clamping of flanges of different specifications and improving the convenience of fixing. The motors used in this device are all YD series variable speed motors; the electric push rods used are all LA-T8 series electric push rods; the brushes used are made of nylon; and the vacuum cleaner used is model MC-CX-75.

[0015] In this invention, a slider 11 is slidably installed inside the guide groove, and multiple limiting holes are equidistantly opened inside the guide groove. The adjustment component consists of a push block 13 and a limiting block 14. A sliding groove is opened inside the slider 11, and one end of the push block 13 is slidably installed inside the sliding groove. A spring is installed between the push block 13 and the side wall of the sliding groove. The limiting block 14 is installed on the side end of the push block 13 and inside the limiting hole. Pressing the push block 13 compresses the spring, and the limiting block 14 disengages from the limiting hole, allowing the slider 11 to slide and adjust its position. Releasing the push block 13 resets the spring, and the limiting block 14 engages with the corresponding limiting hole for fixation, thereby realizing the position adjustment of the cleaning component and adapting to flange holes of different diameters. The cleaning component consists of a servo motor 6 and a cleaning rod 12. The cleaning rod 12 is installed at the lower end of the slider 11 and is installed at the lower end of the output shaft of the servo motor 6 and is coaxially fixed to it. A brush is installed on the outer side of the cleaning rod 12. The servo motor 6 drives the cleaning rod 12 to drive the brush to rotate at high speed. The brush penetrates into the inner wall of the flange hole to wipe away impurities, achieving precise and efficient cleaning and avoiding damage to the hole wall. A through groove is opened at the lower end of the vertical plate 7. A filter screen is installed at one end of the through groove. The dust removal component consists of a pipe and a vacuum cleaner 4. One end of the pipe is installed at the other end of the through groove. The vacuum cleaner 4 is installed on one side of the vertical plate 7. The other end of the pipe is installed at the air inlet of the vacuum cleaner 4. The vacuum cleaner 4 generates negative pressure through the pipe and extracts iron filings and other impurities generated during cleaning through the through groove. The filter screen prevents impurities from flowing back, keeps the workbench 1 clean, and avoids secondary pollution.

[0016] Working Principle: When using this utility model, first connect the power supply and place the flange to be cleaned on the workbench 1. Start the second electric push rod 9 installed in the internal cavity of the column 8 via the control console 2. The second electric push rod 9 drives the output rod to extend and retract, causing multiple connecting rods slidably installed in the sliding groove on the side of the column 8 to move. This causes the clamping plate 10, which is slidably installed in the sliding groove of the workbench 1, to move synchronously along the sliding groove, clamping the flange from multiple directions to prevent displacement during cleaning. Then, according to the position and diameter of the flange hole, manually press the push block 13 in the sliding groove of the slider 11. The push block 13 compresses the spring between itself and the side wall of the sliding groove, causing the limiting block 14 on the side of the push block 13 to disengage from the limiting hole in the guide groove of the mounting plate 5. At this time, the slider 11 in the guide groove can be slid to adjust the position of the cleaning component. After the position is determined, release the push block 13. The spring returns to its original position, pushing the push block 13 to move, causing the limiting block 14 to engage in the corresponding limiting hole, thus fixing the slider 11 and completing the cleaning process. 2. Adjust the position to fit the flange hole; then start the first electric push rod 3 installed at the lower end of the top plate. The output end of the first electric push rod 3 pushes the mounting plate 5 down, so that the nylon brush on the outside of the cleaning rod 12 fixed on the output shaft of the servo motor 6 at the lower end of the slider 11 extends into the flange hole; then start the servo motor 6, which drives the cleaning rod 12 to rotate at high speed, driving the brush to wipe the inner wall of the flange hole to remove impurities. At the same time, start the vacuum cleaner 4 on one side of the vertical plate 7. The vacuum cleaner 4 generates negative pressure through the pipe and extracts iron filings and other impurities generated during the cleaning process through the through groove at the lower end of the vertical plate 7. The filter screen at one end of the through groove can prevent impurities from flowing back; after cleaning, turn off the servo motor 6 and the vacuum cleaner 4. The first electric push rod 3 drives the mounting plate 5 to rise and reset. The output rod of the second electric push rod 9 retracts, driving the connecting rod and the clamping plate 10 to reset and loosen the flange. Remove the cleaned flange; finally, turn off the power and clean the impurities collected in the vacuum cleaner 4 regularly to complete the entire cleaning process.

[0017] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A flange hole cleaning device for flange processing, comprising a workbench (1) and a vertical plate (7) mounted on the upper end of the workbench (1), characterized in that: A top plate is installed at the upper end of the vertical plate (7), and a first electric push rod (3) is installed at the lower end of the top plate. An installation plate (5) is installed at the output end of the first electric push rod (3). Multiple guide grooves are equidistantly opened at the lower end of the installation plate (5). An adjustment component is slidably provided inside the guide groove. A cleaning component is provided at the lower end of the adjustment component. A column (8) is provided at the lower end of the installation plate (5). A clamping component is provided at the side end of the column (8). A control console (2) is installed at the side end of the vertical plate (7). A dust removal component is provided at the lower end of the control console (2).

2. The flange hole cleaning device for flange processing according to claim 1, characterized in that: The lower end of the column (8) is fixedly installed on the upper end of the workbench (1). Multiple sliding grooves are opened on the workbench (1) at the side end of the column (8), and a clamping plate (10) is slidably provided inside the sliding groove.

3. A flange hole cleaning device for flange processing according to claim 2, characterized in that: The clamping assembly consists of a second electric actuator (9) and multiple connecting rods. The column (8) has a cavity inside, and the second electric actuator (9) is installed inside the cavity. Multiple sliding grooves are opened on the side end of the column (8), and the multiple connecting rods are slidably installed inside the multiple sliding grooves. One end of the connecting rod is hinged to the output rod of the second electric actuator (9), and the other end is hinged to one side of the clamping plate (10).

4. A flange hole cleaning device for flange processing according to claim 3, characterized in that: A slider (11) is slidably installed inside the guide groove. Multiple limiting holes are equidistantly opened inside the guide groove. The adjustment component consists of a push block (13) and a limiting block (14). A sliding groove is opened inside the slider (11). One end of the push block (13) is slidably installed inside the sliding groove. A spring is installed between the push block (13) and the side wall of the sliding groove. The limiting block (14) is installed on the side end of the push block (13). The limiting block (14) is installed inside the limiting hole.

5. A flange hole cleaning device for flange processing according to claim 4, characterized in that: The cleaning assembly consists of a servo motor (6) and a cleaning rod (12). The servo motor (6) is installed at the lower end of the slider (11), and the cleaning rod (12) is installed at the lower end of the output shaft of the servo motor (6) and is coaxially fixed to it. A brush is installed on the outside of the cleaning rod (12).

6. A flange hole cleaning device for flange processing according to claim 5, characterized in that: The lower end of the vertical plate (7) is provided with a through groove, and a filter screen is installed at one end of the through groove. The dust removal component consists of a pipe and a vacuum cleaner (4). One end of the pipe is installed at the other end of the through groove, the vacuum cleaner (4) is installed on one side of the vertical plate (7), and the other end of the pipe is installed at the air inlet of the vacuum cleaner (4).

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