A sponge roller cleaning device
Patent Information
- Application Number
- CN202522338706.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-04
AI Technical Summary
[0006]针对现有技术的不足,本实用新型提供了一种海绵辊清洗装置,解决了传统的海绵辊清洗不同厚度的工件时需要工作人员手动调节海绵辊之间的距离费时费力从而降低工作效率的问题
[0014]与现有技术相比,本实用新型提供了一种海绵辊清洗装置,具备以下有益效果:本实用新型通过当工件从开口放入清洗设备主体的内部后,工件的顶部与按压辊接触产生挤压力,从而使按压辊向上移动,在弹簧的弹力作用下使按压辊与工件表面紧密贴合,通过支撑杆带动测量杆向上移动,此时测量传感器通过红外线感应到测量杆向上移动从而测量测量杆的升高距离,随后传递信号至电动推杆,使电动推杆自动调节至合适高度,避免了传统的海绵辊清洗不同厚度的工件时需要工作人员手动调节海绵辊之间的距离费时费力从而降低工作效率的情况。
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Figure CN224778743U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sponge roller cleaning technology, specifically a sponge roller cleaning device. Background Technology
[0002] The sponge roller cleaning device is a device that cleans workpieces by rotating sponge rollers. It is widely used in tire tread extrusion, glass cleaning, semiconductor manufacturing and other fields. Its core advantage is high-efficiency cleaning.
[0003] In the process of realizing this utility model, the inventors discovered that the prior art has at least the following problems:
[0004] When cleaning workpieces, existing sponge roller cleaning devices require manual adjustment of the distance between the upper and lower sponge cleaning rollers via an electric push rod to ensure cleaning efficiency. This is necessary to ensure full contact between the workpiece surface and the sponge cleaning rollers, as different workpieces have varying thicknesses. However, for workpieces of different thicknesses, the distance adjustment must be manually controlled by the operator, which is time-consuming, labor-intensive, and reduces work efficiency.
[0005] Therefore, the aforementioned technical problems need to be solved. Utility Model Content
[0006] To address the shortcomings of existing technologies, this utility model provides a sponge roller cleaning device, which solves the problem that traditional sponge roller cleaning of workpieces of different thicknesses requires workers to manually adjust the distance between the sponge rollers, which is time-consuming and laborious, thus reducing work efficiency.
[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0008] A sponge roller cleaning device includes a main body of the cleaning equipment. Openings are provided on both sides of the main body. A fixed plate is fixedly installed on one side of the inner wall of the main body, located at the top of the opening. A pressing roller is movably installed at the bottom of the fixed plate. Support rods are fixedly installed at the front and rear ends of the pressing roller. A spring is sleeved on the outer side of the support rod, located at the bottom of the fixed plate. A measuring sensor is fixedly installed on one side of the inner wall of the main body. A measuring rod is movably installed through the top of the fixed plate and fixedly connected to the top of the support rod. Electric push rods, electrically connected to the measuring sensor, are fixedly installed on both sides inside the main body of the cleaning equipment.
[0009] Preferably, a sponge cleaning roller is installed inside the main body of the cleaning device by rotating evenly via a rotating shaft, and the rear ends of the sponge cleaning rollers are connected by a hinge. A servo motor is fixedly installed on the other side of the front end of the main body of the cleaning device, and the output end of the servo motor is fixedly connected to the sponge cleaning roller on the other side. A protective shell is fixedly installed at the rear end of the main body of the cleaning device.
[0010] Preferably, a support frame located at the top of the sponge cleaning roller is movably installed inside the main body of the cleaning equipment. A sponge pressure roller is rotatably installed on the inner side of the support frame via bearings, and the bottom end of the electric push rod is fixedly connected to both sides of the support frame.
[0011] Preferably, the front and rear sides of the inner wall of the main body of the cleaning equipment are provided with sliding grooves, and a slider that is fixedly connected to the support frame is movably installed inside the sliding groove.
[0012] Preferably, a water storage tank is fixedly installed through the bottom of the main body of the cleaning equipment, and a filter screen is fixedly installed at the top of the water storage tank.
[0013] Preferably, a water pump is fixedly installed inside the water storage tank, a cleaning spray pipe is evenly fixedly installed at the top of the main body of the cleaning equipment, and a spray head is provided at the bottom of the cleaning spray pipe. A water supply pipe is fixedly connected between the output end of the water pump and the cleaning spray pipe.
[0014] Compared with the prior art, this utility model provides a sponge roller cleaning device with the following advantages: When the workpiece is placed into the main body of the cleaning device through the opening, the top of the workpiece contacts the pressing roller, generating a squeezing force, which causes the pressing roller to move upward. Under the action of the spring force, the pressing roller is tightly attached to the surface of the workpiece. The support rod drives the measuring rod to move upward. At this time, the measuring sensor senses the upward movement of the measuring rod through infrared light and measures the height of the measuring rod. Then, the signal is transmitted to the electric push rod, which automatically adjusts the electric push rod to a suitable height. This avoids the time-consuming and laborious situation that requires the operator to manually adjust the distance between the sponge rollers when cleaning workpieces of different thicknesses using traditional sponge rollers, thus reducing work efficiency. Attached Figure Description
[0015] Figure 1 This is a front view structural diagram of the present utility model;
[0016] Figure 2 This is a schematic diagram of the rear view structure of this utility model;
[0017] Figure 3 This is a top view of the main structure of the cleaning equipment of this utility model;
[0018] Figure 4 This is a frontal cross-sectional view of the present invention.
[0019] Figure 5 This is a top view of the support frame structure of this utility model;
[0020] Figure 6 For the present utility model Figure 4 A magnified schematic diagram of the structure at point A in the middle.
[0021] In the diagram: 1. Main body of the cleaning equipment; 101. Opening; 102. Fixing plate; 103. Pressing roller; 104. Support rod; 105. Spring; 106. Measuring sensor; 107. Measuring rod; 108. Electric push rod; 109. Sponge cleaning roller; 110. Servo motor; 111. Protective shell; 112. Slide groove; 2. Support frame; 201. Sponge pressing roller; 202. Sliding block; 3. Water tank; 301. Filter screen; 302. Water pump; 303. Water delivery pipe; 4. Cleaning spray pipe. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] As described in the background section, there are shortcomings in the existing technology. In order to solve the above-mentioned technical problems, this application proposes a sponge roller cleaning device.
[0024] Please see Figures 1-6 A sponge roller cleaning device includes a cleaning equipment body 1. Openings 101 are provided on both sides of the cleaning equipment body 1. A fixing plate 102 is fixedly installed on one side of the inner wall of the cleaning equipment body 1, located at the top of the openings 101. A pressing roller 103 is movably installed at the bottom of the fixing plate 102. Support rods 104 are fixedly installed at the front and rear ends of the pressing roller 103. A spring 105 is sleeved on the outer side of the support rod 104, located at the bottom of the fixing plate 102. A measuring sensor 106 is fixedly installed on one side of the inner wall of the cleaning equipment body 1. The model number of 06 is gp2y0a51sk0f. The measuring sensor 106 is a known existing device. It is controlled by the electric push rod 108 through a telecommunication connection. Its working principle is common knowledge known to those skilled in the art and has been fully disclosed in the prior art, so it will not be described in detail here. The measuring rod 107 is movably installed through the top of the fixed plate 102, and the measuring rod 107 is fixedly connected to the top of the support rod 104. Electric push rods 108, which are connected to the measuring sensor 106 through a telecommunication connection, are fixedly installed on both sides inside the main body 1 of the cleaning equipment.
[0025] With the above-described structural design, when cleaning workpieces of different thicknesses, the sponge roller cleaning device first places the workpiece to be cleaned into the main body 1 of the cleaning equipment through the opening 101. The top of the workpiece contacts the pressing roller 103, generating a squeezing force, which causes the pressing roller 103 to move upward. Under the elastic force of the spring 105, the pressing roller 103 is tightly pressed against the top of the workpiece. At this time, the support rod 104 drives the measuring rod 107 to move upward. The measuring sensor 106 measures the rising distance of the measuring rod 107 through infrared sensing. Subsequently, the measuring sensor 106 transmits a signal to the electric push rod 108, which automatically adjusts the appropriate height according to the measuring distance of the measuring sensor 106. This solves the problem that traditional sponge roller cleaning of workpieces of different thicknesses requires workers to manually adjust the distance between the sponge rollers, which is time-consuming and laborious, thus reducing work efficiency.
[0026] Furthermore, inside the main body 1 of the cleaning equipment, sponge cleaning rollers 109 are uniformly rotatable via a rotating shaft, and the rear ends of the sponge cleaning rollers 109 are connected by hinges. A servo motor 110 is fixedly installed on the other side of the front end of the main body 1 of the cleaning equipment, and the output end of the servo motor 110 is fixedly connected to the sponge cleaning roller 109 on the other side. A protective shell 111 is fixedly installed at the rear end of the main body 1 of the cleaning equipment. The servo motor 110 drives the sponge cleaning rollers 109 to rotate. Since the sponge cleaning rollers 109 are connected by hinges, the rotation of the sponge cleaning rollers 109 allows them to transfer and clean the workpiece. The protective shell 111 protects the connecting hinges, preventing damage to the hinges from external influences that could affect the transmission power of the sponge cleaning rollers 109.
[0027] Furthermore, a support frame 2 is movably installed inside the main body 1 of the cleaning equipment, located on top of the sponge cleaning roller 109. A sponge pressure roller 201 is rotatably mounted on the inner side of the support frame 2 via bearings. The bottom end of the electric push rod 108 is fixedly connected to both sides of the support frame 2. Slide grooves 112 are provided on both sides of the front and rear ends of the inner wall of the main body 1 of the cleaning equipment. A slider 202, fixedly connected to the support frame 2, is movably installed inside the slide grooves 112. When the electric push rod 108 moves the support frame 2, the slider 202 slides inside the slide grooves 112, making the movement of the support frame 2 more stable. When the support frame 2 moves the sponge pressure roller 201 to a suitable height, the sponge pressure roller 201 makes close contact with the top of the workpiece for cleaning.
[0028] Furthermore, a water storage tank 3 is fixedly installed through the bottom of the main body 1 of the cleaning equipment. A filter screen 301 is fixedly installed at the top of the water storage tank 3. A water pump 302 is fixedly installed inside the water storage tank 3. Cleaning spray pipes 4 are evenly fixedly installed at the top of the interior of the main body 1 of the cleaning equipment, and a spray head is provided at the bottom of the cleaning spray pipe 4. A water supply pipe 303 is fixedly connected between the output end of the water pump 302 and the cleaning spray pipe 4. When the cleaning water cleans the workpiece, the cleaning water is filtered through the filter screen 301, and impurities are filtered and accumulated at the top of the filter screen 301. The cleaning water falls into the interior of the water storage tank 3 for storage. The water pump 302 draws the cleaning water from the interior of the water storage tank 3 into the water supply pipe 303 and delivers it to the interior of the cleaning spray pipe 4, where a spray head sprays it out. This allows the cleaning water to be recycled, saving water resources.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A sponge roller cleaning device, comprising a main body of the cleaning equipment (1), characterized in that: The main body (1) of the cleaning equipment has openings (101) on both sides. A fixed plate (102) is fixedly installed on one side of the inner wall of the main body (1) at the top of the opening (101). A pressing roller (103) is movably installed at the bottom of the fixed plate (102). A support rod (104) is fixedly installed at the front and rear ends of the pressing roller (103). A spring (105) is sleeved on the outside of the support rod (104) at the bottom of the fixed plate (102). A measuring sensor (106) is fixedly installed on one side of the inner wall of the main body (1). A measuring rod (107) is movably installed through the top of the fixed plate (102), and the measuring rod (107) is fixedly connected to the top of the support rod (104). Electric push rods (108) connected to the measuring sensor (106) via telecommunications are fixedly installed on both sides inside the main body (1).
2. The sponge roller cleaning device according to claim 1, characterized in that: The cleaning equipment body (1) has a sponge cleaning roller (109) installed inside by rotating a shaft, and the rear ends of the sponge cleaning roller (109) are connected by a hinge. A servo motor (110) is fixedly installed on the other side of the front end of the cleaning equipment body (1). The output end of the servo motor (110) is fixedly connected to the sponge cleaning roller (109) on the other side. A protective shell (111) is fixedly installed at the rear end of the cleaning equipment body (1).
3. The sponge roller cleaning device according to claim 1, characterized in that: The main body (1) of the cleaning equipment has a support frame (2) located on top of the sponge cleaning roller (109) inside. The inner side of the support frame (2) is rotatably mounted with a sponge pressure roller (201) via a bearing. The bottom end of the electric push rod (108) is fixedly connected to both sides of the support frame (2).
4. The sponge roller cleaning device according to claim 3, characterized in that: The cleaning equipment body (1) has sliding grooves (112) on both sides of the front and rear ends of the inner wall. The sliding grooves (112) are movably installed with sliders (202) that are fixedly connected to the support frame (2).
5. The sponge roller cleaning device according to claim 1, characterized in that: A water storage tank (3) is fixedly installed through the bottom of the main body (1) of the cleaning equipment, and a filter screen (301) is fixedly installed at the top of the water storage tank (3).
6. The sponge roller cleaning device according to claim 5, characterized in that: A water pump (302) is fixedly installed inside the water storage tank (3). A cleaning spray pipe (4) is evenly fixedly installed at the top of the main body (1) of the cleaning equipment. A spray head is provided at the bottom of the cleaning spray pipe (4). A water supply pipe (303) is fixedly connected between the output end of the water pump (302) and the cleaning spray pipe (4).