Cleaning device for optical axis machining
Patent Information
- Application Number
- CN202522286118.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-29
AI Technical Summary
[0002]在机械制造领域,光轴作为各类传动系统、导向机构的核心零部件,广泛应用于汽车、机床、航空航天、工程机械等行业,其表面精度与洁净度直接影响后续装配精度、运动稳定性及整体设备使用寿命,在光轴加工流程中,经过车削、磨削、抛光等多道工序后,其表面易附着切削液残留、金属碎屑、乳化液油污及环境粉尘等杂质,这些杂质若未及时清除,不仅可能在后续工序中造成表面划伤,还会影响涂层、热处理等后续工艺的处理效果,进而降低光轴的使用性能与可靠性,因而需要对光轴进行清洗工作
[0012]本实用新型通过滚珠丝杠、夹持座和清洗组件配合,通过夹持座的弧形凹槽对光轴实现稳固夹持,滚珠丝杠带动光轴移动,结合刮板预处理顽固杂质、冲洗管精准冲洗,提升清洗效果,保障光轴洁净度。
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Figure CN224778752U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of optical axis processing technology, specifically a cleaning device for optical axis processing. Background Technology
[0002] In the field of mechanical manufacturing, optical shafts, as core components of various transmission systems and guiding mechanisms, are widely used in industries such as automobiles, machine tools, aerospace, and construction machinery. Their surface precision and cleanliness directly affect the subsequent assembly precision, motion stability, and overall equipment lifespan. In the optical shaft machining process, after multiple processes such as turning, grinding, and polishing, their surface is prone to adhering to impurities such as cutting fluid residue, metal shavings, emulsion oil stains, and environmental dust. If these impurities are not removed in time, they may not only cause surface scratches in subsequent processes, but also affect the processing effect of subsequent processes such as coating and heat treatment, thereby reducing the performance and reliability of the optical shaft. Therefore, it is necessary to clean the optical shaft. Utility Model Content
[0003] The purpose of this utility model is to provide a cleaning device for optical shaft processing. Through the cooperation of ball screw, clamping seat and cleaning components, the optical shaft is stably clamped by the arc groove of the clamping seat, the ball screw drives the optical shaft to move, and the scraper pre-treats stubborn impurities and the rinsing tube precisely rinses, thereby improving the cleaning effect and ensuring the cleanliness of the optical shaft.
[0004] This utility model is achieved through the following technical solution:
[0005] This utility model is a cleaning device for optical axis processing, including a cleaning tank and a cleaning component. A base is welded to the bottom of the cleaning tank, and a protective cover is hinged to one side of the cleaning tank. Both ends of the protective cover are provided with cleaning ports. A drain pipe is connected to one side of the bottom of the cleaning tank. A ball screw is installed on the inner wall of the cleaning tank, and two clamping seats are installed on the ball screw. A driver is installed at one end of the ball screw.
[0006] There are two cleaning components, which are arranged in parallel on both sides of the opening on the top surface of the cleaning tank. Each cleaning component includes a cleaning platform with a drain hole on the top surface. A mounting plate is welded to one end of the drain hole, and an opening is provided on the mounting plate. Scrapers are threaded to both sides of the opening. Rinsing pipes are provided on both sides of the top surface of the cleaning platform.
[0007] Furthermore, the cleaning pool is a rectangular pool with an open top surface. The cleaning pool is hinged to a protective cover, and the top surface of the protective cover is provided with an observation window. The openings of the two cleaning ports are both U-shaped and are arranged parallel to each other.
[0008] Furthermore, a water outlet is provided on one side of the bottom surface of the cleaning tank, and the top of the drain pipe is connected to the water outlet. Two sliders slide on the ball screw, and there are two clamping seats. The bottom ends of the two clamping seats are fixedly connected to the bottom surfaces of the two sliders. An installation hole is provided at one end of the inner wall of the cleaning tank, and one end of the ball screw extends through the installation hole and is set outside the cleaning tank to connect to the driver.
[0009] Furthermore, the clamping base consists of an upper base and a lower base. Both the bottom surface of the upper base and the top surface of the lower base are provided with arc-shaped grooves. The arc-shaped grooves of the upper base and the lower base are arranged opposite each other to form a circular opening. The upper base and the lower base are connected by bolts and threads.
[0010] Furthermore, the mounting plate is vertically installed at one end of the top surface of the cleaning table, and an outer edge is provided on one side of the mounting plate. Two corresponding card interfaces are opened on the outer edge. One end of the two rinsing pipes is distributed through the card interfaces and is installed on the mounting plate. Two scrapers are arranged opposite each other on both sides of the opening on the mounting plate.
[0011] This utility model has the following beneficial effects:
[0012] This invention utilizes a ball screw, a clamping seat, and a cleaning assembly. The clamping seat securely holds the optical shaft through its arc-shaped groove, while the ball screw drives the optical shaft to move. Combined with a scraper to pre-treat stubborn impurities and a rinsing tube for precise rinsing, the cleaning effect is improved, ensuring the cleanliness of the optical shaft.
[0013] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the cleaning device.
[0015] Figure 2 This is a schematic diagram of the internal structure of the cleaning device;
[0016] Figure 3 A schematic diagram of the structure of the cleaning tank, driver, ball screw and clamping seat;
[0017] Figure 4 This is a schematic diagram of the cleaning component.
[0018] In the diagram: 1. Base; 2. Cleaning tank; 3. Protective cover; 4. Cleaning port; 5. Driver; 6. Ball screw; 7. Clamping seat; 8. Cleaning assembly; 801. Cleaning table; 802. Drain hole; 803. Mounting plate; 804. Scraper; 805. Rinse pipe; 9. Drain pipe. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figure 1-4 This utility model provides a technical solution: a cleaning device for optical axis processing, including a cleaning tank 2 and a cleaning component 8. A base 1 is welded to the bottom of the cleaning tank 2 to provide stable support for the entire device and prevent the device from shaking during the cleaning process. A protective cover 3 is hinged to one side of the cleaning tank 2 to cover the inside of the cleaning tank 2, preventing sewage from splashing and external dust from falling into and contaminating the cleaning environment, while also protecting the internal components. Both ends of the protective cover 3 are provided with cleaning ports 4. The cleaning tank 2 is a rectangular pool with an open top surface. The cleaning tank 2 is hinged to the protective cover 3. An observation window is provided on the top surface of the protective cover 3. The observation window of the protective cover 3 allows the operator to view the optical axis cleaning status in real time without opening the protective cover 3. The opening cross-section of the two cleaning ports 4 is U-shaped and the two cleaning ports 4 are arranged parallel to each other. The parallel arrangement of the cleaning ports 4 is adapted to the cylindrical structure of the optical axis, which facilitates the insertion and positioning of the optical axis and prevents the optical axis from shifting during cleaning. This achieves the effects of stable device, clean cleaning environment, visual operation, and accurate optical axis positioning.
[0021] A drain pipe 9 is connected to one side of the bottom surface of the cleaning tank 2. A ball screw 6 is installed on the inner wall of the cleaning tank 2. Two clamping seats 7 are installed on the ball screw 6. A driver 5 is installed at one end of the ball screw 6. A water outlet is opened on one side of the bottom surface of the cleaning tank 2. The top end of the drain pipe 9 is connected to the water outlet to discharge the wastewater generated during cleaning in a timely manner and to prevent the wastewater from accumulating in the tank and affecting the cleaning effect. Two sliders slide on the ball screw 6. There are two clamping seats 7. The bottom ends of the two clamping seats 7 are fixedly connected to the bottom surfaces of the two sliders. The ball screw 6, in conjunction with the sliders, converts the rotational power of the driver 5 into linear motion, driving the clamping seats 7 to move along the screw direction. An installation hole is opened at one end of the inner wall of the cleaning tank 2. One end of the ball screw 6 extends through the installation hole and is set outside the cleaning tank 2 to connect to the driver 5. The driver 5 provides power to the ball screw 6 and controls the moving speed and stroke of the clamping seats 7 to realize the movement and cleaning of the optical axis in the cleaning tank 2.
[0022] The clamping base 7 consists of an upper base and a lower base. Both the bottom surface of the upper base and the top surface of the lower base are provided with arc-shaped grooves. The arc-shaped grooves of the upper base and the lower base are arranged opposite each other to form a circular opening. The upper base and the lower base are connected by bolts and threads, which facilitates the disassembly and assembly of the optical axis and ensures the stability during clamping to prevent the optical axis from loosening during cleaning. The upper base and the lower base fit the cylindrical surface of the optical axis, and the optical axis is firmly clamped without slipping.
[0023] There are two cleaning components 8, which are arranged parallel to each other on both sides of the opening on the top surface of the cleaning tank 2. Each cleaning component 8 includes a cleaning platform 801. The top surface of the cleaning platform 801 has a drain hole 802, which is used to drain the wastewater from the flushing pipe 805 to prevent wastewater accumulation. A mounting plate 803 is welded to one end of the drain hole 802. The mounting plate 803 has an opening, and scrapers 804 are threaded to both sides of the opening. Flushing pipes 805 are provided on both sides of the top surface of the cleaning platform 801, and the mounting plate 803 is vertically mounted on the cleaning platform. One end of the top surface of 801 has an outer edge extending from one side of the mounting plate 803. Two corresponding card interfaces are provided on the outer edge. Two flushing tubes 805 are distributed at one end through the card interfaces and are set on the mounting plate 803 to ensure that the flushing direction is accurately aligned with the optical axis. Two scrapers 804 are set opposite to each other on both sides of the opening on the mounting plate 803. When the optical axis moves, the scrapers 804 scrape off the stubborn impurities (such as metal shavings) attached to its surface. The pretreatment improves the flushing effect. The driver 5 and ball screw 6 mentioned above are existing technologies and will not be described in detail.
[0024] First, connect the power supply to the electrical equipment in this device. Connect the rinsing pipe 805 to the water source. Place the optical shaft to be cleaned into the cleaning tank 2 through the "U"-shaped cleaning port 4 of the protective cover 3, positioning the optical shaft between the upper and lower bases of the two clamping seats 7. Tighten the upper and lower bases with bolts, using the arc-shaped grooves to fit the surface of the optical shaft for stable clamping. Then close the protective cover 3. The operator monitors the cleaning status through the observation window and starts the driver 5. The driver 5 drives the ball screw 6 to rotate. The slider on the ball screw 6 moves the two clamping seats 7 and the optical shaft along the screw direction. During the movement of the shaft, it first passes through the scraper 804 of the cleaning component 8. The scraper 804 removes stubborn metal debris and other impurities from the surface of the optical shaft. Then, the rinsing pipe 805 on the cleaning table 801 sprays cleaning fluid onto the optical shaft for rinsing. Part of the wastewater generated during rinsing is discharged through the drain hole 802 of the cleaning table 801, and the other part flows into the cleaning tank 2 and is then discharged through the drain pipe 9 at the bottom of the cleaning tank 2. After the optical shaft has completed the entire stroke of the cleaning process with the clamping seat 7, the driver 5 is turned off, the bolts of the clamping seat 7 are loosened, the protective cover 3 is opened, and the cleaned optical shaft is taken out from the cleaning port 4.
[0025] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A cleaning device for optical axis processing, comprising a cleaning tank (2), characterized in that: The bottom of the cleaning tank (2) is welded with a base (1), and a protective cover (3) is hinged to one side of the cleaning tank (2). Both ends of the protective cover (3) are provided with cleaning ports (4). A drain pipe (9) is connected to one side of the bottom surface of the cleaning tank (2). A ball screw (6) is installed on the inner wall of the cleaning tank (2). Two clamping seats (7) are installed on the ball screw (6). A driver (5) is installed at one end of the ball screw (6). It also includes a cleaning assembly (8), of which there are two. The two cleaning assemblies (8) are arranged in parallel on both sides of the opening on the top surface of the cleaning tank (2). The cleaning assembly (8) includes a cleaning platform (801). A drain hole (802) is provided on the top surface of the cleaning platform (801). An installation plate (803) is welded to one end of the drain hole (802). An opening is provided on the installation plate (803). Scrapers (804) are threadedly connected to both sides of the opening. A rinsing pipe (805) is provided on both sides of the top surface of the cleaning platform (801).
2. The cleaning device for optical axis processing according to claim 1, characterized in that, The cleaning pool (2) is a rectangular pool with an open top surface. The cleaning pool (2) is hinged to a protective cover (3). The protective cover (3) has an observation window on its top surface. The opening sections of the two cleaning ports (4) are both U-shaped and are parallel to each other.
3. The cleaning device for optical axis processing according to claim 1, characterized in that, The bottom of the cleaning tank (2) has a water outlet hole on one side. The top of the drain pipe (9) is connected to the water outlet hole. Two sliders slide on the ball screw (6). There are two clamping seats (7). The bottom ends of the two clamping seats (7) are fixedly connected to the bottom surfaces of the two sliders. One end of the inner wall of the cleaning tank (2) has an installation hole. One end of the ball screw (6) extends through the installation hole and is connected to the driver (5) outside the cleaning tank (2).
4. The cleaning device for optical axis processing according to claim 3, characterized in that, The clamping seat (7) consists of an upper base and a lower base. The bottom surface of the upper base and the top surface of the lower base are provided with arc-shaped grooves. The arc-shaped grooves of the upper base and the lower base are arranged opposite each other to form a circular opening. The upper base and the lower base are connected by bolt threads.
5. The cleaning device for optical axis processing according to claim 1, characterized in that, The mounting plate (803) is vertically disposed at one end of the top surface of the cleaning table (801). An outer edge extends from one side of the mounting plate (803), and two corresponding card interfaces are opened on the outer edge. One end of the two rinsing pipes (805) is distributed through the card interfaces and disposed on the mounting plate (803). The two scrapers (804) are disposed opposite each other on both sides of the opening on the mounting plate (803).