An electric heating wire cleaning device

Abstract

This invention provides a heating wire cleaning device. It includes a cylindrical body with an inlet and an outlet. A roller is rotatably mounted inside the cylinder via a rotating component. A geared ring is located on the outer ring of the roller, and a drive mechanism is connected to the geared ring. The drive mechanism includes a drive motor and a main gear. The drive motor is mounted on the outside of the cylinder, and the main gear is mounted on the output shaft of the drive motor and meshes with the geared ring. A roller brush and a blower mechanism are installed inside the roller. The roller brush is installed near the inlet of the cylinder, and an alcohol spray nozzle is located in front of the roller brush on the cylinder. The alcohol spray nozzle is connected to a supply box via a connecting pipe. The blower mechanism includes a hollow air outlet ring fixedly mounted on the inner wall of the roller. The air outlet ring has several air outlets, and an opening on its outer ring connects to an air inlet device. This invention, through its simplified roller structure and physical cleaning method, effectively and continuously cleans the heating wire.

Description

Technical Field

[0001] This utility model belongs to the field of electric heating wire production technology and relates to an electric heating wire cleaning device. Background Technology

[0002] Heating wire is a resistive material that converts electrical energy into heat energy, commonly used in heating equipment. The production technology of heating wire involves multiple stages, including material selection, wire drawing process, heat treatment, and surface treatment. Its core is ensuring the heating wire's high resistivity, high temperature resistance, oxidation resistance, and mechanical strength. The cleaning step in the production process is crucial, directly affecting its performance and service life; therefore, designing a heating wire cleaning device is essential. Summary of the Invention

[0003] The purpose of this invention is to address the aforementioned problems in existing technologies by proposing an electric heating wire cleaning device.

[0004] The objective of this utility model can be achieved through the following technical solution: A heating wire cleaning device includes a cylinder, characterized in that the cylinder is provided with an inlet and an outlet, a roller is rotatably installed inside the cylinder via a rotating component, a gear ring is provided on the outer ring of the roller, and a drive mechanism is connected to the gear ring through meshing, the drive mechanism includes a drive motor and a main gear, the drive motor is installed on the outside of the cylinder, the main gear is installed on the output shaft of the drive motor and meshes with the gear ring, a roller brush and a blower mechanism are installed inside the roller, the roller brush is installed near the inlet of the cylinder, an alcohol nozzle is provided in front of the roller brush at the cylinder, the alcohol nozzle is connected to a supply box through a connecting pipe, the blower mechanism includes an internally hollow air outlet ring, the air outlet ring is fixedly installed on the inner wall of the roller, the air outlet ring has several air outlets, and the outer ring of the air outlet ring is provided with an opening for connecting an air inlet device.

[0005] The working principle of this utility model is as follows: The heating wire is introduced into the cylinder through the inlet. The heating wire is first brushed by the roller and cleaned with the alcohol spray nozzle. Then, the air is blown out by the air outlet ring controlled by the air inlet device to blow clean the heating wire and evaporate the residual alcohol at the same time. During this process, the drive motor controls the roller to rotate continuously to thoroughly clean the heating wire. Finally, the wire is discharged through the outlet to subsequent processing.

[0006] The inlet of the cylinder is chamfered.

[0007] The above structure facilitates the introduction of the heating wire.

[0008] The roller is provided with an annular opening at a position corresponding to the opening of the outer ring of the air outlet ring, through which the air inlet device pipeline can pass.

[0009] The above structure ensures a continuous air supply through the air inlet duct.

[0010] The alcohol nozzles are provided in two sets, symmetrically arranged above and below the cylinder, and connected to the supply box through independent connecting pipes.

[0011] Using the above structure and minimal layout, the cleaning effect is guaranteed.

[0012] The drive motor is fitted with a protective shell on its outside.

[0013] The above structure prevents dust from entering the gear meshing area.

[0014] The bristles of the roller brush are inclined in the direction of the heating wire feed.

[0015] The above structure increases service life.

[0016] Compared with the prior art, this heating wire cleaning device has the following advantages: by setting up a simplified roller structure, this utility model can effectively and continuously clean the heating wire by using physical cleaning methods. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model.

[0018] Figure 2 This is a schematic diagram of the air outlet ring in this utility model.

[0019] In the diagram, 1. cylinder; 2. rotating part; 3. drum; 4. gear ring; 5. drive motor; 6. main gear; 7. drum brush; 8. alcohol nozzle; 9. supply box; 10. air outlet ring; 11. air outlet; 12. air inlet device; 13. ring mouth; 14. connecting pipe; 15. protective shell. Detailed Implementation

[0020] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0021] like Figure 1-2As shown, this electric heating wire cleaning device includes a cylinder 1, which has an inlet and an outlet. A roller 3 is rotatably mounted inside the cylinder 1 via a rotating component 2. A gear ring 4 is provided on the outer ring of the roller 3, and a drive mechanism is connected to it through the gear ring 4. The drive mechanism includes a drive motor 5 and a main gear 6. The drive motor 5 is mounted on the outside of the cylinder 1, and the main gear 6 is mounted on the output shaft of the drive motor 5 and meshes with the gear ring 4. A roller brush 7 and a blower mechanism are installed inside the roller 3. The roller brush 7 is installed near the inlet of the cylinder 1. An alcohol nozzle 8 is provided in front of the roller brush 7 at the cylinder 1. The alcohol nozzle 8 is connected to a supply box 9 through a connecting pipe 14. The blower mechanism includes an internally hollow air outlet ring 10, which is fixedly mounted on the inner wall of the roller 3. Several air outlets 11 are opened on the air outlet ring 10, and an opening is provided on the outer ring of the air outlet ring 10 to connect to an air inlet device 12.

[0022] In this utility model, the rotating component 2 adopts an existing rotating bearing.

[0023] In this utility model, the supply box 9 adopts an existing liquid supply device product, and the alcohol is transported to the alcohol nozzle 8 through the connecting pipe 14 for spraying.

[0024] In this utility model, the alcohol nozzle 8 is equipped with an electrically controlled blocking structure for easy control of on / off switching.

[0025] The air intake device 12 in this utility model adopts an existing air blowing fan.

[0026] The cylinder body has a chamfer at the inlet of part 1.

[0027] A ring opening 13 is provided on the roller 3 at a position corresponding to the opening of the outer ring of the air outlet ring 10, through which the air inlet device 12 pipe passes.

[0028] In this invention, the size of the ring port 13 is larger than the pipe size to avoid wear.

[0029] Two sets of alcohol nozzles 8 are symmetrically arranged above and below the cylinder 1, and are connected to the supply box 9 through independent connecting pipes 14.

[0030] A protective shell 15 is installed on the outside of the drive motor 5.

[0031] The bristles of the roller brush 7 are inclined in the direction of the heating wire feed.

[0032] The working principle of this utility model is as follows: The heating wire is introduced into the cylinder through the inlet 1. The heating wire is first washed and cleaned by the roller brush 7 and the alcohol spray nozzle 8. Then, the air is blown out by the air outlet ring 10 controlled by the air inlet device 12 to blow and wash the heating wire, while evaporating the residual alcohol. During this process, the drive motor 5 controls the roller 3 to rotate continuously to thoroughly clean the heating wire. Finally, the wire is discharged through the outlet to the subsequent processing.

[0033] In this invention, the various mechanisms are connected and driven using existing technologies, and synchronous control is achieved through a control panel.

[0034] All of the above components are general standard parts or components known to those skilled in the art. Their structure and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0035] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

Claims

1. A heating wire cleaning device, comprising a cylindrical body (1), characterized in that, The cylinder (1) is provided with an inlet and an outlet. A roller (3) is rotatably mounted inside the cylinder (1) via a rotating component (2). A gear ring (4) is provided on the outer ring of the roller (3). A drive mechanism is connected to the roller (3) through the gear ring (4). The drive mechanism includes a drive motor (5) and a main gear (6). The drive motor (5) is mounted on the outside of the cylinder (1). The main gear (6) is mounted on the output shaft of the drive motor (5) and meshes with the gear ring (4). A roller brush (7) is installed inside the roller (3). The blower mechanism includes a roller brush (7) installed near the inlet of the cylinder (1), an alcohol nozzle (8) is provided at the cylinder (1) in front of the roller brush (7), and the alcohol nozzle (8) is connected to the supply box (9) through a connecting pipe (14). The blower mechanism includes an internally hollow air outlet ring (10), which is fixedly installed on the inner wall of the roller (3). Several air outlets (11) are provided on the air outlet ring (10), and an opening is provided on the outer ring of the air outlet ring (10) to connect to the air inlet device (12).

2. The electric heating wire cleaning device according to claim 1, characterized in that, The inlet of the cylinder (1) is chamfered.

3. The electric heating wire cleaning device according to claim 1, characterized in that, The roller (3) is provided with an annular opening (13) at a position corresponding to the opening of the outer ring of the air outlet ring (10) for the air inlet device (12) pipeline to pass through.

4. The electric heating wire cleaning device according to claim 1, characterized in that, The alcohol nozzles (8) are provided in two sets, symmetrically arranged above and below the cylinder (1), and connected to the supply box (9) through independent connecting pipes (14).

5. The electric heating wire cleaning device according to claim 1, characterized in that, The drive motor (5) is equipped with a protective shell (15) on its outside.

6. The electric heating wire cleaning device according to claim 1, characterized in that, The bristles of the roller brush (7) are inclined in the direction of the heating wire feed.

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