Cleaning machine

Abstract

This application relates to a cleaning machine, comprising: a housing with a spray zone inside; a rotating disk disposed in the spray zone of the housing, the rotating disk having a bearing position for clamping a carrier; and a spraying component disposed in the spray zone of the housing and facing the rotating disk, for spraying cleaning water onto the rotating disk; wherein when cleaning the carrier, the rotating disk rotates, and the spraying component activates to spray cleaning water onto the rotating disk to clean the carrier on the rotating disk; when the carrier is spun dry, the spraying component stops spraying, and the rotating disk rotates to spun dry the carrier on the rotating disk. The cleaning machine provided by this application can reduce cleaning costs and save equipment space required for production.

Description

Technical Field

[0001] This application relates to the field of cleaning equipment technology, and more particularly to a cleaning machine. Background Technology

[0002] In the manufacturing process of camera modules, the presence of dust particles has a significant negative impact on product yield. Because these dust particles are extremely small, they are invisible to the naked eye, making dust a major challenge for the module packaging industry. These tiny dust particles mainly originate from personnel activities, the production environment, production equipment, manufacturing processes, and raw materials. Due to the diversity and persistence of these sources, the dust particle problem is almost an intractable and ongoing challenge, requiring the module packaging industry to continuously optimize and improve its methods. Especially in the front-end packaging process, due to technical requirements, organic matter or other types of contaminants inevitably remain on the substrate and chip surfaces during production. To effectively remove these organic matter or other contaminants, specialized cleaning equipment must be introduced to thoroughly clean the substrate and chips.

[0003] Currently, the commonly used cleaning method in the industry is single-sided spray cleaning using specific solvent-based cleaning agents. However, this cleaning method has some obvious drawbacks. First, the cost of specialized solvent-based cleaning agents is relatively high, which increases production costs. Second, existing cleaning machines are large in size, which not only increases the purchase cost of the equipment itself, but also occupies a lot of space on the production line, affecting production efficiency and the rational utilization of space.

[0004] Therefore, finding a more efficient and lower-cost cleaning solution is of great significance for improving the production yield of camera modules and reducing production costs. Utility Model Content

[0005] The purpose of this application is to provide a cleaning machine that can reduce cleaning costs and save equipment space occupied in production.

[0006] Specifically, this application provides a cleaning machine, including: a housing with a spray area inside; a rotating disk disposed in the spray area of ​​the housing, the rotating disk having a bearing position for clamping a carrier; and a spraying component disposed in the spray area of ​​the housing and facing the rotating disk, for spraying cleaning water onto the rotating disk; wherein when cleaning the carrier, the rotating disk rotates, and the spraying component starts spraying cleaning water onto the rotating disk to clean the carrier on the rotating disk; when the carrier is spun dry, the spraying component stops spraying, and the rotating disk rotates to spun dry the carrier on the rotating disk.

[0007] In one possible implementation, a viewing port is provided on the side wall of the housing, and the viewing port is positioned directly opposite the spray area inside the housing.

[0008] In one possible implementation, the viewing port is provided with a viewing cover, which surrounds the viewing port.

[0009] In one possible implementation, the viewing cover is configured to be movably mounted on the viewing port; a first drive motor is provided on the outside of the housing, and the drive end of the first drive motor is connected to the viewing cover for driving the viewing cover to rise and fall.

[0010] In one possible implementation, the rotating disk is provided with a clamp for clamping and fixing the carrier at the bearing position of the rotating disk.

[0011] In one possible implementation, when the clamp holds the carrier at the bearing position on the rotary disk, the carrier is positioned at an angle of 25 to 35 degrees to the rotary disk.

[0012] In one possible implementation, a second drive motor is provided inside the housing, and the output end of the second drive motor is connected to the rotating disk to drive the rotating disk to rotate.

[0013] In one possible implementation, at least two spraying components are provided, with the two spraying components located on the upper and lower sides of the rotating disk respectively, so as to spray the upper and lower ends of the rotating disk respectively.

[0014] In one possible implementation, a spray controller is provided inside the housing, and the spray controller is connected to the spray component to control the start and stop of the spray component.

[0015] In one possible implementation, the bottom of the housing is provided with a water outlet for discharging the water after cleaning.

[0016] The cleaning machine provided according to the embodiments of this application can not only effectively reduce the cost of the cleaning process, but also significantly save the equipment space occupied in the production process, thereby bringing a more efficient and economical solution to the production environment.

[0017] Furthermore, this cleaning machine is ingeniously designed, easy to operate and maintain, greatly improving production efficiency. Its design also reduces energy consumption, meeting the requirements of modern industry for environmental protection and sustainable development. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In addition, in the drawings, the same parts use the same reference numerals, and the drawings are not drawn to scale.

[0019] Figure 1 This application provides a schematic diagram of the structure of a cleaning machine according to an embodiment. Figure 1 ;

[0020] Figure 2 This application provides a schematic diagram of the structure of a cleaning machine according to an embodiment. Figure 2 ;

[0021] Explanation of reference numerals in the attached figures:

[0022] 1. Shell; 101. Viewing port; 102. Water outlet;

[0023] 2. Rotary disk; 201. Fixture;

[0024] 3. Spraying components;

[0025] 4. Visible cover;

[0026] 5. First drive motor;

[0027] 6. Second drive motor;

[0028] 7. Sprinkler controller. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0030] In the field of module packaging, specialized cleaning equipment is required to thoroughly clean the substrate and chips. The commonly used cleaning method in the industry is single-sided spray cleaning using specific solvent-based cleaning agents. However, the cost of these specialized solvent-based cleaning agents is relatively high, increasing production costs. Furthermore, existing cleaning equipment is bulky, which not only increases the purchase cost of the equipment itself but also occupies a significant amount of space on the production line, affecting production efficiency and the rational utilization of space.

[0031] The embodiments of this application aim to solve at least one of the above-mentioned technical problems, and therefore provide a cleaning machine that can reduce cleaning costs and save equipment space occupied in production.

[0032] Specifically, such as Figure 1 and Figure 2 As shown in the figure, this application provides a cleaning machine, including: a housing 1, a rotating disk 2, and a spraying component 3. The housing 1 is provided with a spraying area; the rotating disk 2 is disposed in the spraying area of ​​the housing 1, and the rotating disk 2 is provided with a bearing position for clamping a carrier; the spraying component 3 is disposed in the spraying area of ​​the housing 1 and is disposed towards the rotating disk 2, for spraying cleaning water onto the rotating disk 2; wherein when the carrier is being cleaned, the rotating disk 2 rotates, and the spraying component 3 starts spraying cleaning water onto the rotating disk 2 to clean the carrier on the rotating disk 2; when the carrier is being spun dry, the spraying component 3 stops spraying, and the rotating disk 2 rotates to spun dry the carrier on the rotating disk 2.

[0033] In a specific example of this embodiment, such as Figure 1 As shown, this example illustrates the design of a cleaning machine. The cleaning machine mainly consists of several key components, including a housing 1, a rotating disc 2, and a spraying component 3. The housing 1 has an internal spraying area, which is the core working area during the cleaning process. The rotating disc 2 is positioned within the spraying area of ​​the housing 1, and its surface is designed with multiple support points specifically for fixing and clamping the carrier to be cleaned. The spraying component 3 is installed within the spraying area of ​​the housing 1, with its nozzles facing the rotating disc 2. This design aims to efficiently spray cleaning water onto the carrier on the rotating disc 2. During the actual cleaning process, when the carrier needs cleaning, the rotating disc 2 begins to rotate (clockwise or counterclockwise). Simultaneously, the spraying component 3 activates, spraying cleaning water onto the carrier on the rotating disc 2, thus achieving the cleaning effect. During the spin-drying stage, the spraying component 3 stops spraying, while the rotating disc 2 continues to rotate. Through centrifugal force, the water on the carrier is spun out, completing the spin-drying process.

[0034] Furthermore, the design of this cleaning machine also considers ease of operation and safety. The housing 1 is made of corrosion-resistant and high-temperature-resistant materials to ensure the machine maintains good performance and appearance during long-term use. To further improve cleaning efficiency, the spray component 3 adopts a multi-nozzle design, enabling all-around, no-dead-angle spraying and ensuring each carrier receives uniform cleaning. In addition, the spray component 3 can be equipped with a flow rate adjustment device, allowing the operator to adjust the water flow rate according to cleaning needs for optimal cleaning results. The rotation speed of the rotating disc 2 can also be adjusted according to cleaning requirements, adapting to carriers of different sizes and materials. The entire cleaning machine's operation design is simple and intuitive, allowing the operator to easily control the entire cleaning process, including starting, pausing, and stopping. In terms of safety, the cleaning machine is equipped with overload protection and an emergency stop button, ensuring rapid power cut-off in any abnormal situation to protect operator safety.

[0035] In one possible implementation, a viewing port 101 is provided on the side wall of the housing 1, and the viewing port 101 is positioned directly opposite the spray area inside the housing 1.

[0036] In a specific example of this embodiment, such as Figure 1 and Figure 2 As shown, an opening, called a viewing port 101, is designed on the side wall of the housing 1. The viewing port 101 is positioned precisely within the spray area of ​​the housing 1, allowing users to directly observe the operation of the spray area. This design not only improves the transparency of the equipment but also greatly facilitates maintenance and troubleshooting. When the spray system is running, users can clearly see the water flow distribution through the viewing port 101, ensuring that every corner of the spray area is evenly covered. Furthermore, the presence of the viewing port 101 makes the internal structure of the equipment readily apparent, facilitating routine inspections and cleaning by operators.

[0037] In one possible implementation, the viewing port 101 is provided with a viewing cover 4, which surrounds the viewing port 101.

[0038] In a specific example of this embodiment, such as Figure 1 and Figure 2As shown, the viewing port 101 is equipped with a viewing cover 4, which surrounds the viewing port 101. This design effectively protects the viewing port 101 from external interference and also enhances its aesthetics. The viewing cover 4 can be made of plastic or other suitable materials, and its shape and size can be customized according to the specific dimensions and design requirements of the viewing port 101. Furthermore, the installation method of the viewing cover 4 can be varied; it can be fixed or detachable for easy maintenance and replacement. In addition, the viewing cover 4 prevents water overflow and avoids the risk of the carrier being thrown out.

[0039] In one possible implementation, the viewing cover 4 is configured to be movably mounted on the viewing port 101; a first drive motor 5 is provided on the outer side of the housing 1, and the drive end of the first drive motor 5 is connected to the viewing cover 4 for driving the viewing cover 4 to rise and fall.

[0040] In a specific example of this embodiment, such as Figure 1 and Figure 2 As shown, the viewing cover 4 is configured to be movably mounted on the viewing port 101; specifically, this design allows the viewing cover 4 to be moved as needed to adapt to different usage scenarios. To achieve this function, a first drive motor 5 is provided on the outer side of the housing 1. The drive end of this first drive motor 5 is tightly connected to the viewing cover 4, ensuring the smooth raising and lowering of the viewing cover 4 through mechanical transmission. This drive method not only improves the convenience of operation but also ensures the stability and reliability of the viewing cover 4 during the raising and lowering process.

[0041] Furthermore, to further enhance the flexibility of the viewing cover 4, the cleaning machine mentioned in this embodiment can also be designed with multiple control methods. For example, the viewing cover 4 can be manually raised and lowered, or it can be automatically adjusted by an electronic control system. The electronic control system can integrate various sensors, such as light sensors, to adapt to different working conditions. When the working process changes, the system can automatically adjust the position of the viewing cover 4 to ensure that the viewing cover 4 is in the optimal position.

[0042] In one possible implementation, the rotating disk 2 is provided with a clamp 201, which is used to clamp and fix the carrier at the bearing position of the rotating disk 2.

[0043] In this specific example, a clamp 201 is provided on the rotating disk 2, which can clamp and fix the carrier on the bearing position of the rotating disk 2. In this way, the carrier can be stably held in a specific position on the rotating disk 2, ensuring that the carrier will not move or fall off during rotation, thereby improving the stability and safety of the entire rotation process.

[0044] Furthermore, in practical applications, the design of clamp 201 can also consider compatibility with various carriers, enabling it to adapt to carriers of different sizes and shapes. To achieve this, clamp 201 may include adjustable components, allowing users to adjust the clamping force and position as needed, ensuring that various carriers can be securely and firmly fixed. This design not only improves the versatility of the equipment but also reduces the hassle of frequently changing clamp 201 when changing different carriers.

[0045] In one possible implementation, when the clamp 201 clamps the carrier at the bearing position on the rotating disk 2, the carrier is positioned at an angle of 25 to 35 degrees to the rotating disk 2.

[0046] In a specific example of this embodiment, such as Figure 1 and Figure 2 As shown, when the clamp 201 clamps the carrier onto the bearing position on the rotating disk 2, it is adjusted to ensure that the carrier and the rotating disk 2 maintain a specific angle. This angle is set between 25 degrees and 35 degrees so that the area to be rinsed with cleaning water is large enough.

[0047] It should be noted that, in practical applications, those skilled in the art can adjust the angle between the carrier and the rotating disk 2 according to the actual situation to adapt to different cleaning conditions. Such adjustments and changes to the above angles do not deviate from the principles and scope of this application and should be limited to the protection scope of this application.

[0048] In one possible implementation, a second drive motor 6 is provided inside the housing 1, and the output end of the second drive motor 6 is connected to the rotating disk 2 to drive the rotating disk 2 to rotate.

[0049] In a specific example of this embodiment, a second drive motor 6 is specially configured inside the housing 1. The output end of the second drive motor 6 is directly connected to the rotating disk 2. Its main function is to provide power so that the rotating disk 2 can rotate smoothly.

[0050] The rotation of the rotary disk 2 can achieve multiple functions; for example, it can be used to drive other connected mechanical components or to power specific tools. Furthermore, the addition of the second drive motor 6 significantly enhances the flexibility and functionality of the entire device, enabling it to adapt to more diverse operational needs.

[0051] To ensure the efficient and stable operation of the second drive motor 6, a corresponding control system is typically used in this field. This system can precisely control parameters such as the motor's start-up, stop, and speed. Furthermore, to improve system reliability, a transmission mechanism, such as gears, can be used between the rotating disk 2 and the second drive motor 6 to ensure accurate power transmission and reduce energy loss.

[0052] In one possible implementation, at least two spraying components 3 are provided, with the two spraying components 3 located on the upper and lower sides of the rotating disk 2 respectively, so as to spray the upper and lower ends of the rotating disk 2 respectively.

[0053] In a specific example of this embodiment, such as Figure 1 and Figure 2 As shown, two spray components 3 are provided, which are respectively arranged on the upper and lower sides of the rotating disk 2 so that the upper and lower ends of the rotating disk 2 can be sprayed respectively.

[0054] In addition, each spray component 3 is equipped with an independent control unit, which can automatically adjust the spray intensity and frequency according to the rotation speed and position of the rotating disk 2. This ensures that the spray water evenly covers the entire surface of the rotating disk 2, thereby achieving the best cleaning effect.

[0055] In one possible implementation, a spray controller 7 is provided inside the housing 1. The spray controller 7 is connected to the spray component 3 and is used to control the start and stop of the spray component 3.

[0056] In a specific example of this embodiment, a spray controller 7 is installed inside the housing 1. The controller is closely connected to the spray component 3, and its main function is to accurately control the start and stop of the spray component 3 to ensure that the spray system can start or stop in a timely manner according to actual needs in order to achieve the expected spraying effect.

[0057] In practical applications, the sprinkler controller 7 typically includes a microprocessor capable of receiving signals from multiple sensors that detect parameters such as temperature and humidity. By analyzing this data, the controller can automatically determine whether to activate the sprinkler system. Furthermore, the sprinkler controller 7 may also have manual control capabilities, allowing operators to intervene directly in emergencies to ensure the system's flexibility and reliability.

[0058] In one possible implementation, the bottom of the housing 1 is provided with a water outlet 102, which is used to discharge the water after cleaning.

[0059] In this specific example, a water outlet 102 is provided at the bottom of the housing 1. This water outlet 102 is designed to discharge the water from the housing 1 after the cleaning process. This design ensures that the water after cleaning can be effectively removed from the device, thereby keeping the inside of the housing 1 clean and dry, while also avoiding any potential problems that may be caused by water retention, such as bacterial growth or corrosion.

[0060] Furthermore, the design of the water outlet 102 also takes into account water flow control and efficiency. In practical applications, the water outlet 102 can be equipped with a valve or switch so that the operator can adjust the water flow as needed. This design allows the operator to control the amount of water during the cleaning process, thereby achieving water conservation. At the same time, the material selection and construction of the water outlet 102 are designed according to actual conditions to ensure long-term durability and reliability.

[0061] The cleaning machine provided according to the embodiments of this application not only effectively reduces costs during the cleaning process but also significantly saves equipment space occupied during production, thus providing a more efficient and economical solution for the production environment. This cleaning machine, through the adoption of advanced technology and innovative design concepts, achieves a significant reduction in the use of cleaning agents and water resources while ensuring cleaning quality, further lowering operating costs.

[0062] Furthermore, this cleaning machine boasts a sophisticated design, simple operation, and easy maintenance, significantly improving production efficiency. Its design also reduces energy consumption, meeting the environmental and sustainable development requirements of modern industry. The machine's compact structure not only optimizes space layout but also reduces dependence on production sites, significantly enhancing the flexibility and scalability of the production line.

[0063] It should be noted that the terms "one embodiment," "embodiment," "exemplary embodiment," "some embodiments," etc., mentioned in the specification indicate that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, such phrases do not necessarily refer to the same embodiment. Moreover, when a specific feature, structure, or characteristic is described in connection with an embodiment, implementing such a feature, structure, or characteristic in conjunction with other embodiments, whether explicitly described or not, is within the knowledge scope of those skilled in the art.

[0064] It should be readily understood that the terms “on,” “above,” and “on top of” in this disclosure should be interpreted in the broadest possible sense, such that “on” means not only “directly on something” but also “on something” with an intermediate feature or layer therebetween, and that “above” or “on top of” means not only “on top of something” but also “on top of something” without an intermediate feature or layer therebetween (i.e., directly on something).

[0065] Furthermore, for ease of explanation, spatially relative terms such as "below," "below," "under," "above," and "above" may be used to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation other than those shown in the figures. The device may have other orientations (rotated 90 degrees or in other orientations), and the spatially relative descriptive terms used herein may be interpreted accordingly.

[0066] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0067] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A cleaning machine, characterized in that, include: A housing (1) is provided with a spray zone inside the housing (1); A rotating disk (2) is provided in the spray area of ​​the housing (1), and the rotating disk (2) is provided with a bearing position for clamping the carrier; as well as A spraying component (3) is disposed in the spraying area of ​​the housing (1) and facing the rotating disk (2) for spraying cleaning water onto the rotating disk (2); in When the carrier is being cleaned, the rotating disk (2) rotates and the spraying component (3) is activated to spray cleaning water onto the rotating disk (2) to clean the carrier on the rotating disk (2); When the carrier is spun dry, the spraying component (3) stops spraying and the rotating disk (2) rotates to spun dry the carrier on the rotating disk (2).

2. The cleaning machine according to claim 1, characterized in that, The side wall of the housing (1) is provided with a viewing port (101), which is located directly opposite the spray area inside the housing (1).

3. The cleaning machine according to claim 2, characterized in that, The viewing port (101) is provided with a viewing cover (4), which surrounds the viewing port (101).

4. The cleaning machine according to claim 3, characterized in that, The viewing cover (4) is configured to be movably mounted on the viewing port (101); A first drive motor (5) is provided on the outside of the housing (1). The drive end of the first drive motor (5) is connected to the viewing cover (4) and is used to drive the viewing cover (4) to rise and fall.

5. The cleaning machine according to claim 1, characterized in that, A clamp (201) is provided on the rotating disk (2), and the clamp (201) is used to clamp and fix the carrier at the bearing position of the rotating disk (2).

6. The cleaning machine according to claim 5, characterized in that, When the clamp (201) clamps the carrier on the bearing position of the rotating disk (2), the carrier is set at an angle of 25 degrees to 35 degrees to the rotating disk (2).

7. The cleaning machine according to claim 1, characterized in that, The housing (1) is provided with a second drive motor (6), the output end of which is connected to the rotating disk (2) to drive the rotating disk (2) to rotate.

8. The cleaning machine according to claim 1, characterized in that, At least two spraying components (3) are provided, and the two spraying components (3) are located on the upper and lower sides of the rotating disk (2) respectively, so as to spray the upper and lower ends of the rotating disk (2) respectively.

9. The cleaning machine according to claim 1, characterized in that, The housing (1) is provided with a spray controller (7), which is connected to the spray component (3) and is used to control the start and stop of the spray component (3).

10. The cleaning machine according to claim 1, characterized in that, The bottom of the housing (1) is provided with a water outlet (102), which is used to discharge the water after cleaning.

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