A continuous bottle cap washing machine
Patent Information
- Application Number
- CN202522116636.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-30
AI Technical Summary
[0002]盖子中存在杂质是影响酒体质量的关键因素之一,采用人工单盖进行清洗,该形式效率慢人工成本高,受劳动时间和强度的因素影响工作人员容易出现情绪化生产,造成质量难以控制;采用间歇式洗盖机受制于工位数量及运动方式生产效率难以提升
上料转盘和冲洗盘同步转动,在上料转盘上,通过人工在人工上盖区进行上盖,上料转盘转动至离子风除尘区后通过离子风喷嘴进行喷吹,转动至上料转盘和冲洗盘的交汇处时,冲洗动盘上的固定夹爪和活动夹爪将上料转盘上的瓶盖夹住,转移到冲洗盘上的瓶盖依次经过在水冲洗区的冲洗和除水区的喷吹后将瓶盖清洗干净,最后从出盖区排出只盖筐内。
Smart Images

Figure CN224778776U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a continuous bottle cap washing machine, belonging to the technical field of beverage bottle cap washing machines. Background Technology
[0002] Impurities in the caps are one of the key factors affecting the quality of the wine. Manually cleaning each cap is slow, labor-intensive, and prone to causing workers to become emotionally driven due to the time and intensity of labor, making it difficult to control the quality. Using an intermittent cap washing machine is limited by the number of workstations and the movement method, making it difficult to improve production efficiency.
[0003] In conclusion, the existing technology obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content
[0004] To address the shortcomings of the prior art, this utility model provides a continuous bottle cap washing machine that automatically removes and arranges bottle caps after manual cap placement, achieving continuous and automatic cleaning.
[0005] To solve the above technical problems, the present invention adopts the following technical solution: A continuous bottle cap washing machine includes a feeding turntable and a rinsing plate arranged close to each other. The feeding turntable has multiple cap placement slots at equal intervals around its perimeter, and bottle caps are placed in the cap placement slots. The rinsing disc includes a fixed rinsing disc located in the center and a rotating rinsing disc located around the periphery that rotates relative to the fixed rinsing disc. The rinsing disc is provided with a pair of fixed grippers and movable grippers, which are arranged at equal intervals on the outer ring of the rinsing disc. The fixed grippers are fixedly set, and each movable gripper is provided with a tension spring. A ring of the rinsing disc is provided with multiple fixed shafts. One end of the tension spring is installed on the rear end of the movable gripper, and the other end of the tension spring is installed on the fixed shaft.
[0006] Furthermore, an arc-shaped baffle is fixed on the rinsing plate, and a roller is rotatably mounted on the rear end of the movable gripper, the roller cooperating with the side of the outer ring of the arc-shaped baffle.
[0007] Furthermore, one end of the arc-shaped baffle extends to the outlet area, and the other end of the arc-shaped baffle extends to the intersection of the rinsing plate and the feeding turntable, and transition notches are provided on the outer sides of both ends of the arc-shaped baffle.
[0008] Furthermore, the feeding turntable is equipped with a manual covering area and an ion wind dust removal area.
[0009] Furthermore, the feeding turntable and the rinsing disc are driven by driving devices.
[0010] Furthermore, a water-air distributor is installed in the middle of the rinsing plate. The water-air distributor includes a water inlet pipe and an air inlet pipe. The water inlet pipe is connected to the water spray pipe, and the air inlet pipe is connected to the air jet pipe.
[0011] Furthermore, an arc-shaped protective cover is provided at the edge of the rinsing tray.
[0012] Furthermore, a cover-out area is provided at the edge of the rinsing tray, and a cover basket is provided in the cover-out area.
[0013] Compared with the prior art, the present invention, by adopting the above technical solution, has the following advantages: The feeding turntable and the rinsing plate rotate synchronously. On the feeding turntable, the bottle caps are manually placed in the manual capping area. After the feeding turntable rotates to the ion air dust removal area, the bottle caps are sprayed by the ion air nozzles. When the turningtable rotates to the intersection of the feeding turntable and the rinsing plate, the fixed and movable grippers on the rinsing plate clamp the bottle caps on the feeding turntable. The bottle caps are transferred to the rinsing plate and then pass through the water rinsing area and the water removal area to clean them. Finally, the bottle caps are discharged from the cap exit area into the cap basket.
[0014] The present invention will now be described in detail with reference to the accompanying drawings and embodiments. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a simplified diagram illustrating how to remove and place a bottle cap. Figure 3 This is a schematic diagram of the arc-shaped baffle 10; Figure 4 yes Figure 2 Enlarged view of point A in the middle; Figure 5 yes Figure 2 Enlarged view of point B in the middle; Figure 6 This is a cross-sectional view of the rinsing tray.
[0016] In the diagram, 1-Manual capping area, 2-Ionization dust removal area, 3-Cap basket, 4-Water rinsing area, 5-Water removal area, 6-Guard cover, 7-Feeding turntable, 8-Rinsing plate, 801-Rinsing stationary plate, 802-Rinsing moving plate, 9-Cap placement slot, 10-Arc-shaped baffle, 101-Transition notch, 11-Moving gripper, 111-Roller, 12-Fixed gripper, 13-Bottle cap, 14-Fixed shaft, 15-Tension spring, 16-Water inlet pipe, 17-Air inlet pipe, 18-Water spray pipe, 19-Air spray pipe, 20-Cap outlet area, 21-Water and air distributor. Detailed Implementation
[0017] To provide a clearer understanding of the technical features, objectives, and effects of this utility model, the specific embodiments of this utility model are now described with reference to the accompanying drawings.
[0018] like Figure 1-5 As shown, this utility model provides a continuous bottle cap washing machine, including a feeding turntable 7 and a rinsing plate 8 arranged close to each other. The feeding turntable 7 has a plurality of cap placement slots 9 at equal intervals around its perimeter, and bottle caps 13 are placed in the cap placement slots 9. The rinsing disc 8 includes a fixed rinsing disc 801 located in the middle and a rotating rinsing disc 802 located on the periphery that rotates relative to the fixed rinsing disc 801. The rinsing disc 8 is provided with a pair of fixed grippers 12 and movable grippers 11. The fixed grippers 12 and movable grippers 11 are arranged at equal intervals on the outer ring of the rinsing disc 8. The fixed grippers 12 are fixedly set, and each movable gripper 11 is provided with a tension spring 15. A plurality of fixed shafts 14 are provided around the rinsing disc 8. One end of the tension spring 15 is installed on the rear end of the movable gripper 11, and the other end of the tension spring 15 is installed on the fixed shaft 14.
[0019] An arc-shaped baffle 10 is fixed on the rinsing plate 8. A roller 111 is rotatably mounted on the rear end of the movable gripper 11. The roller 111 cooperates with the side of the outer ring of the arc-shaped baffle 10. Figure 4 and Figure 5 .
[0020] One end of the arc-shaped baffle 10 extends to the outlet area 20, and the other end extends to the intersection of the rinsing plate 8 and the feeding turntable 7. Transition notches 101 are provided on the outer sides of both ends of the arc-shaped baffle 10. Figure 3 .
[0021] The feeding turntable 7 is equipped with a manual cover area 1 and an ion wind dust removal area 2.
[0022] The edge of the rinsing disc 8 is provided with a water rinsing zone 4 and a water removal zone 5 in sequence along the rotation direction of the rinsing disc 802.
[0023] The feeding turntable and the rinsing disc 802 are driven by a drive device (not shown in the figure).
[0024] A water-air distributor 21 is installed in the middle of the rinsing plate 8. The water-air distributor 21 includes a water inlet pipe 16 and an air inlet pipe 17. The water inlet pipe 16 is connected to the water spray pipe 18, and the air inlet pipe 17 is connected to the air jet pipe 19. The water inlet pipe 16 is located in the water rinsing zone 4, and the air inlet pipe 17 is located in the water removal zone 5.
[0025] An arc-shaped protective cover 6 is also provided on the edge of the rinsing tray 8. After rinsing with water, the cover is used to partially seal the area and prevent secondary pollution from dust.
[0026] A cap outlet area is provided on the edge of the rinsing tray 8, and a cap basket 3 is provided in the cap outlet area to hold the cleaned bottle caps.
[0027] The specific working principle of this utility model: The feeding turntable 7 and the rinsing plate 8 rotate synchronously. On the feeding turntable 7, the bottle cap is put on manually in the manual capping area 1. After the feeding turntable 7 rotates to the ion air dust removal area 2, it is sprayed by the ion air nozzle. When it rotates to the intersection of the feeding turntable 7 and the rinsing plate 8, the fixed claw 12 and the movable claw 11 on the rinsing plate 802 clamp the bottle cap on the feeding turntable 7.
[0028] The bottle clamping principle of the fixed gripper 12 and the movable gripper 11 is as follows: the fixed gripper 12 is always in a fixed state. When the movable gripper 11 rotates to the cap discharge area, the roller 111 at the rear end of the movable gripper 11 opens under the obstruction of the arc baffle 10. At this time, the bottle cap flows into the cap basket 3. The rinsing disc 802 continues to rotate. When it rotates to the intersection of the feeding disc 7 and the rinsing disc 8, the roller 111 at the rear end of the movable gripper 11 disengages from the arc baffle 10. The movable gripper 11 closes under the tension of the tension spring 15, thereby clamping the bottle cap. Then it continues to rotate towards the cap discharge area, and the cycle continues.
[0029] The bottle caps transferred to the rinsing tray 8 are cleaned by rinsing in the water rinsing zone 4 and blowing in the dewatering zone 5, and finally discharged from the cap discharge zone 20 into the cap basket 3.
[0030] The above description provides examples of the preferred embodiments of this utility model. Any aspects not detailed herein are common knowledge to those skilled in the art. The scope of protection of this utility model is determined by the claims. Any equivalent modifications based on the technical teachings of this utility model are also within the scope of protection of this utility model.
Claims
1. A continuous bottle cap washing machine, characterized in that: It includes a feeding turntable (7) and a rinsing plate (8) arranged close to each other. The feeding turntable (7) has multiple cap slots (9) at equal intervals around its perimeter, and bottle caps (13) are placed in the cap slots (9). The rinsing plate (8) includes a fixed rinsing plate (801) located in the middle and a rotating rinsing plate (802) located on the periphery that rotates relative to the fixed rinsing plate (801). The rinsing disc (8) is provided with a pair of fixed grippers (12) and movable grippers (11). The fixed grippers (12) and movable grippers (11) are arranged at equal intervals on the outer ring of the rinsing disc (8). The fixed grippers (12) are fixedly set, and each movable gripper (11) is provided with a tension spring (15). A plurality of fixed shafts (14) are provided around the rinsing disc (8). One end of the tension spring (15) is installed on the rear end of the movable gripper (11), and the other end of the tension spring (15) is installed on the fixed shaft (14).
2. The continuous bottle cap washing machine as described in claim 1, characterized in that: An arc-shaped baffle (10) is fixed on the rinsing plate (8), and a roller (111) is rotatably installed at the rear end of the movable gripper (11). The roller (111) cooperates with the side of the outer ring of the arc-shaped baffle (10).
3. A continuous bottle cap washing machine as described in claim 2, characterized in that: One end of the arc-shaped baffle (10) extends to the cover area (20), and the other end of the arc-shaped baffle (10) extends to the intersection of the rinsing plate (8) and the feeding turntable (7). Transition notches (101) are provided on the outer sides of both ends of the arc-shaped baffle (10).
4. A continuous bottle cap washing machine as described in claim 1, characterized in that: The feeding turntable (7) is equipped with a manual cover area (1) and an ion wind dust removal area (2).
5. A continuous bottle cap washing machine as described in claim 1, characterized in that: The feeding turntable (7) and the flushing turntable (802) are driven by driving devices respectively.
6. A continuous bottle cap washing machine as described in claim 1, characterized in that: A water-air distributor (21) is installed in the middle of the rinsing plate (8). The water-air distributor (21) includes a water inlet pipe (16) and an air inlet pipe (17). The water inlet pipe (16) is connected to the water spray pipe (18), and the air inlet pipe (17) is connected to the air jet pipe (19).
7. A continuous bottle cap washing machine as described in claim 1, characterized in that: An arc-shaped guard (6) is also provided on the edge of the rinsing tray (8).
8. A continuous bottle cap washing machine as described in claim 1, characterized in that: A cover outlet area is also provided at the edge of the rinsing tray (8), and a cover basket (3) is provided in the cover outlet area.