A flow guide collection assembly for vacuum pump machining waste

Abstract

The utility model discloses a kind of flow guide collection assembly structures of vacuum pump processing waste, it is related to the flow guide collection structure field of vacuum pump processing waste, the utility model includes collection mechanism, the collection mechanism includes lathe cover, the inner wall front end and rear end of the lathe cover are equipped with flow guide mechanism, by setting adjustable flow guide mechanism, it contains four adjusting frame, two groups and every group one end is equipped with motor, there is screw rod connected with motor output end in adjusting frame one side movable groove, screw rod is equipped with screw rod slider, two screw rod sliders between every group are equipped with water guide pipe, water guide pipe is connected water tank water pump through hose joint and obtains flushing liquid and sprays, motor drives screw rod, drives water guide pipe to move, can flexibly adjust flushing position and range, solve traditional mode flushing inaccuracy, waste residue problem.

Description

Technical Field

[0001] This utility model relates to the field of guiding and collecting structures for vacuum pump processing waste, specifically a guiding and collecting assembly structure for vacuum pump processing waste. Background Technology

[0002] The manufacturing process of vacuum pumps generates a large amount of waste, including metal chips and cutting fluid mixtures. Metal chips, in particular, come from a wide range of sources. During various cutting processes such as turning, milling, and drilling, the interaction between the cutting tools and the materials of the vacuum pump components inevitably produces small or large metal particles.

[0003] Traditional vacuum pump processing waste collection methods mostly rely on periodic manual cleaning or simple natural sliding collection. Manual cleaning is not only labor-intensive, but also difficult to control the cleaning frequency precisely, resulting in waste accumulation in the processing area, affecting the normal operation of the equipment and production efficiency. For example, in continuous processing, if waste is not cleaned in time, it may block some critical parts of the equipment, such as tool cooling channels, thereby affecting processing accuracy and tool life. The simple natural sliding collection method is limited by the layout of the processing area and the characteristics of the waste itself. Many wastes cannot fall smoothly to the collection device, especially those with irregular shapes or those that are attached to the surface of the equipment. Utility Model Content

[0004] Based on this, the purpose of this utility model is to provide a flow guiding and collection assembly structure for vacuum pump processing waste, so as to solve the technical problems of traditional vacuum pump processing waste collection methods that rely on manual periodic cleaning, which is labor-intensive and difficult to control the cleaning frequency, resulting in waste accumulation that affects equipment operation and production efficiency, and the limitations of simple natural sliding collection due to the layout of the processing area and the characteristics of the waste, which prevent many irregularly shaped or adhesive waste materials from smoothly sliding to the collection device.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a flow guiding and collection assembly structure for vacuum pump processing waste, including a collection mechanism, wherein the collection mechanism includes a machine tool cover, and the front and rear ends of the inner wall of the machine tool cover are equipped with flow guiding mechanisms;

[0006] The flow guiding mechanism includes four adjusting frames, which are fixed to the front and rear ends of the inner wall of the machine tool cover. The four adjusting frames are divided into two groups, and each group is further divided into two adjusting frames. A motor is installed at one end of each adjusting frame. A movable groove is opened on one side of each adjusting frame, and a lead screw is rotatably connected in the movable groove. The output end of the lead screw is fixedly connected to the motor. A lead screw slider is installed on the lead screw, and a water guide pipe is installed between the two lead screw sliders of each group of adjusting frames. Multiple second spray holes are provided at the bottom of the water guide pipe, and a hose interface is provided at the top of the water guide pipe. A hose is screwed onto the hose interface, and the other end of the hose is connected to a water pump in the water tank.

[0007] By adopting the above technical solution, the structure has a flow guiding mechanism inside the machine tool cover, which can accurately control the flow direction of the flushing fluid, effectively collect waste materials, avoid waste material accumulation affecting processing, and has a reasonable structure that is easy to install and maintain, thereby improving the processing efficiency and quality of vacuum pumps.

[0008] Furthermore, the two sets of adjustment frames are mirror images of each other along the central axis of the machine tool cover, and the two adjustment frames are arranged in an oblique structure along the slope of the second guide surface.

[0009] By adopting the above technical solution, the two sets of adjustment frames are mirrored and obliquely arranged along the central axis, which makes the flow guide more closely fit the processing area, expands the rinsing range, improves the waste collection efficiency, enhances structural stability, and adapts to the needs of different processing scenarios.

[0010] Furthermore, an arc-shaped baffle is provided above the two sets of adjustment frames, and the arc-shaped baffle is fixedly connected to the machine tool cover by bolts.

[0011] By adopting the above technical solution, the arc-shaped baffle is set above the adjustment frame, which can effectively block the splashing of waste materials and rinsing liquid, keep the processing environment clean, reduce the amount of cleaning work, and is easy to install and disassemble by bolt fixing.

[0012] Furthermore, a base is provided at the inner axis of the machine tool cover, and two inclined first guide surfaces are provided on the top of the base.

[0013] By adopting the above technical solution, two inclined first guide surfaces are provided on the top of the machine base, which can quickly guide the waste and rinsing liquid to flow to both sides, avoid accumulation on the top of the machine base, ensure smooth processing, and improve collection efficiency.

[0014] Furthermore, a second flow guide surface is provided on both sides of the base, and a drainage groove is formed between the base and the second flow guide surface.

[0015] By adopting the above technical solution, a second guide surface is set on both sides of the machine base to form a drainage channel, providing a dedicated flow channel for waste and rinsing liquid, making the collection more orderly, avoiding scattering everywhere, and improving the collection effect and processing environment quality.

[0016] Furthermore, an inclined drainage surface is provided at the lower part of the drainage channel, and a drainage port is provided at the low point of the drainage surface.

[0017] By adopting the above technical solution, an inclined drainage surface and drainage port are provided at the bottom of the drainage tank, which can further guide waste and flushing liquid to converge at the drainage port for discharge, improve discharge efficiency, prevent residue, and ensure the effectiveness of the collection structure.

[0018] Furthermore, the front end of the drainage channel is provided with a first injection hole, and the first injection hole is obliquely arranged along the angle of the drainage surface.

[0019] By adopting the above technical solution, an oblique first spray hole is provided at the front end of the drainage tank, which can enhance the flushing force of waste in the drainage tank, prevent waste from clogging, ensure smooth discharge of waste and flushing liquid, and improve the guiding and collection performance.

[0020] Furthermore, the water guide pipe of the flow guiding mechanism is connected to the flushing liquid through the hose interface, and the flushing liquid is guided to the first flow guiding surface and the drain channel of the collection mechanism through the second spray hole. The first flow guiding surface, the second flow guiding surface and the drain surface of the collection mechanism guide the waste and flushing liquid to the drain outlet for discharge.

[0021] By adopting the above technical solution, the water guide pipe directs the rinsing liquid to each guide surface of the collection mechanism, and each guide surface then guides the waste and rinsing liquid to the discharge port, forming a complete guide and collection system, which efficiently processes waste and ensures stable processing.

[0022] In summary, the present invention has the following main advantages:

[0023] 1. This utility model features an adjustable flow guiding mechanism, comprising four adjusting frames divided into two groups. Each group has two adjusting frames with a motor installed at one end. A lead screw is rotatably connected to a movable groove on one side of the adjusting frame. The lead screw is fixedly connected to the output end of the motor and has a lead screw slider. A water guide pipe is installed between the two lead screw sliders of each group of adjusting frames. The water guide pipe is connected to a water tank pump through a hose interface to obtain rinsing liquid and spray it out through a second spray hole. The motor drives the lead screw to rotate, which in turn moves the lead screw slider, thereby adjusting the position of the water guide pipe. The spray position and range of the rinsing liquid can be flexibly adjusted according to different processing conditions, solving the problem of unsatisfactory rinsing effect and inability to accurately rinse according to actual needs in traditional collection methods, resulting in some waste residue.

[0024] 2. This utility model, by setting up a collection mechanism with multi-level guiding surfaces, has two inclined first guiding surfaces at the top of the machine base inside the machine tool cover's shaft, and second guiding surfaces on both sides of the machine base to form a drainage channel with the machine base. An inclined drainage surface is set at the bottom inside the drainage channel, and a drainage port is opened at the low point. A first spray hole is set at the front end of the drainage channel along the inclined angle of the drainage surface. The first guiding surface, the second guiding surface, and the drainage surface form a reasonable guiding path. With the flushing effect of the first spray hole, the waste material and flushing liquid can be smoothly guided to the drainage port for discharge. This solves the problem that the traditional collection method is limited by the layout of the processing area and the characteristics of the waste material itself, and the waste material cannot smoothly slide down to the collection device. Attached Figure Description

[0025] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0026] Figure 2 This is a frontal cross-sectional three-dimensional structural schematic diagram of the present invention;

[0027] Figure 3 This is a side view cross-sectional three-dimensional structural schematic diagram of the present invention;

[0028] Figure 4 This utility model Figure 3 A magnified structural diagram of point A in the middle.

[0029] In the diagram: 1. Collection mechanism; 101. Machine tool cover; 102. First guide surface; 103. Second guide surface; 104. Drainage channel; 105. Drainage surface; 106. Drainage port; 107. First spray hole; 108. Machine base; 2. Guide mechanism; 201. Adjustment frame; 202. Motor; 203. Movable groove; 204. Lead screw; 205. Lead screw slider; 206. Water guide pipe; 207. Second spray hole; 208. Hose interface; 209. Arc-shaped baffle. Detailed Implementation

[0030] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0031] Example 1:

[0032] A flow guiding and collection assembly structure for vacuum pump processing waste, such as Figure 1-4 As shown, it includes a collection mechanism 1, which includes a machine tool cover 101. The front and rear ends of the inner wall of the machine tool cover 101 are equipped with a flow guiding mechanism 2.

[0033] The flow guiding mechanism 2 includes four adjusting frames 201, which are fixed to the front and rear ends of the inner wall of the machine tool cover 101. The four adjusting frames 201 are divided into two groups, and each group is further divided into two adjusting frames 201. A motor 202 is installed at one end of each adjusting frame 201. A movable groove 203 is opened on one side of each adjusting frame 201, and a lead screw 204 is rotatably connected in the movable groove 203. The output end of the lead screw 204 is fixedly connected to the motor 202. A lead screw slider 205 is installed on the lead screw 204. Each group of adjusting frames 201 has a sliding block 205. A water guide pipe 206 is installed between the two lead screw sliders 205 of the frame 201. Multiple second spray holes 207 are provided at the bottom of the water guide pipe 206, and a hose interface 208 is provided at the top of the water guide pipe 206. A hose is screwed onto the hose interface 208, and the other end of the hose is connected to a water pump in the water tank. A flow guiding mechanism 2 is installed at the front and rear ends of the inner wall of the machine tool cover 101. The flow guiding mechanism 2 drives the lead screw 204 via a motor 202 to move the water guide pipe 206, allowing for precise adjustment of the flushing fluid spray position. The water guide pipe 206, connected to the water tank pump via the hose interface 208, guides the flushing fluid to the collection mechanism 1, effectively collecting waste materials and preventing accumulation that could affect processing. The overall structure is reasonable, facilitating installation and maintenance, and improving processing efficiency and quality.

[0034] See Figure 1 , Figure 2 , Figure 3 , Figure 4 Two sets of adjusting brackets 201 are mirror-image arranged along the central axis of the machine tool cover 101, and the two adjusting brackets 201 are arranged obliquely along the slope of the second guide surface 103. In this guide and collection assembly structure, the two sets of adjusting brackets 201 are mirror-image arranged along the central axis of the machine tool cover 101, and are arranged obliquely along the slope of the second guide surface 103. This layout allows the guide mechanism 2 to fit more closely to the vacuum pump processing area, expand the flushing fluid spray range, and improve waste collection efficiency. At the same time, the oblique structure enhances the stability of the adjusting brackets 201, enabling them to better adapt to the needs of different processing scenarios and ensure the guide and collection effect.

[0035] See Figure 1 , Figure 2 , Figure 3 , Figure 4 An arc-shaped baffle 209 is installed above the two sets of adjusting frames 201, and the arc-shaped baffle 209 is fixedly connected to the machine tool cover 101 by bolts. During vacuum pump processing, the arc-shaped baffle 209 can effectively prevent waste material and rinsing fluid from splashing outside the machine tool cover 101, keeping the processing environment clean and reducing cleaning workload. Moreover, the bolt fixing method facilitates the installation and disassembly of the arc-shaped baffle 209, making it easy to maintain and replace.

[0036] See Figure 1 , Figure 2 , Figure 3 , Figure 4 A base 108 is located at the inner axis of the machine tool cover 101, and two inclined first guide surfaces 102 are provided on the top of the base 108. During machining, these two inclined first guide surfaces 102 can quickly guide waste material and flushing fluid to both sides of the base 108, preventing them from accumulating on the top of the base 108, ensuring that the machining process is not obstructed, and improving the collection efficiency of waste material and flushing fluid, so that the guide and collection structure can play a better role.

[0037] Example 2:

[0038] See Figure 1 , Figure 2 , Figure 3 , Figure 4 The machine base 108 has second guide surfaces 103 on both sides, forming a drainage channel 104 between the machine base 108 and the second guide surfaces 103. During vacuum pump processing, the drainage channel 104 provides a dedicated flow channel for waste materials and rinsing fluid, allowing them to flow in an orderly manner and preventing them from scattering throughout the processing area. This design improves the collection efficiency of waste materials and rinsing fluid, helps maintain a clean processing environment, and enhances overall processing quality.

[0039] See Figure 1 , Figure 2 , Figure 3 , Figure 4 The drainage trough 104 has an inclined drainage surface 105 at its lower interior, and a drainage port 106 is provided at the low point of the drainage surface 105. During processing, the inclined drainage surface 105 can further guide the waste material and rinsing liquid flowing into the drainage trough 104 to the drainage port 106, and then discharge them smoothly. This design improves the discharge efficiency of waste material and rinsing liquid, effectively prevents them from remaining in the drainage trough 104, and ensures the effectiveness of the collection structure.

[0040] See Figure 1 , Figure 2 , Figure 3 , Figure 4The front end of the drainage channel 104 is provided with a first injection hole 107, which is obliquely arranged along the angle of the drainage surface 105. During vacuum pump processing, the rinsing fluid sprayed from the first injection hole 107 enhances the rinsing force on the waste material in the drainage channel 104, effectively preventing waste material from clogging the drainage channel 104. This ensures that waste material and rinsing fluid can be smoothly discharged from the drain port 106, improving the performance of the entire flow guiding and collecting assembly structure.

[0041] See Figure 1 , Figure 2 , Figure 3 , Figure 4 The water guide pipe 206 of the flow guiding mechanism 2 is connected to the rinsing liquid through the hose interface 208, and the rinsing liquid is guided to the first guide surface 102 and the drain trough 104 of the collection mechanism 1 through the second spray hole 207. The first guide surface 102, the second guide surface 103, and the drain surface 105 of the collection mechanism 1 guide the waste and rinsing liquid to the drain port 106 for discharge. The water guide pipe 206 of the flow guiding mechanism 2 is connected to the rinsing liquid through the hose interface 208, and the rinsing liquid is guided to the first guide surface 102 and the drain trough 104 of the collection mechanism 1 through the second spray hole 207. The first guide surface 102, the second guide surface 103, and the drain surface 105 of the collection mechanism 1 cooperate with each other to guide the waste and rinsing liquid to the drain port 106 for discharge, forming a complete flow guiding and collection system, which efficiently processes processing waste and ensures stable processing.

[0042] The implementation principle of this embodiment is as follows: First, during the vacuum pump processing, the water pump in the water tank is started, so that the rinsing liquid is delivered to the water guide pipe 206 of the guide mechanism 2 through the hose. At this time, the motor 202 on the water guide pipe 206 starts to work, driving the lead screw 204 to rotate in the movable groove 203 of the adjustment frame 201. Since the lead screw 204 is threadedly connected to the lead screw slider 205, the rotation of the lead screw 204 will drive the lead screw slider 205 to move in the movable groove 203, thereby driving the water guide pipe 206 to move. The position of the water guide pipe 206 can be flexibly adjusted according to the location and range of the processing waste, so that the multiple second spray holes 207 at the bottom of the water guide pipe 206 can accurately guide the rinsing liquid to the first guide surface 102 and the drain groove 104 of the collection mechanism 1, effectively rinsing the processing area and avoiding the accumulation of waste.

[0043] Meanwhile, the first spray hole 107 at the front end of the drain trough 104 is set at an angle along the drain surface 105, which can further enhance the rinsing effect and flush up the waste material remaining in the drain trough 104. In the collection mechanism 1, the two inclined first guide surfaces 102 at the top of the base 108 can guide the rinsing liquid and waste material to both sides, so that they flow to the second guide surfaces 103 on both sides of the base 108. The drain trough 104 formed between the base 108 and the second guide surfaces 103 provides a channel for the flow of waste material and rinsing liquid. The inclined drain surface 105 at the bottom inside the drain trough 104 can continue to guide the waste material and rinsing liquid to the drain outlet 106 at its low point, so that the waste material and rinsing liquid are discharged from the drain outlet 106, thereby achieving effective guidance and collection of vacuum pump processing waste.

[0044] In addition, the two sets of adjustment brackets 201 are mirror images of each other along the central axis of the machine tool cover 101, and the two adjustment brackets 201 are arranged obliquely along the slope of the second guide surface 103. This layout allows the guide mechanism 2 to better cooperate with the collection mechanism 1, improving the guide and collection efficiency. The arc-shaped baffles 209 above the two sets of adjustment brackets 201 are fixedly connected to the machine tool cover 101 by bolts, which can prevent the flushing fluid and waste from splashing onto the outside of the machine tool cover 101, ensuring a clean processing environment.

[0045] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A flow guiding and collection assembly structure for vacuum pump processing waste, characterized in that: It includes a collection mechanism (1), which includes a machine tool cover (101), and a guide mechanism (2) is installed on the front and rear ends of the inner wall of the machine tool cover (101). The flow guiding mechanism (2) includes four adjusting frames (201). The four adjusting frames (201) are fixed to the front and rear ends of the inner wall of the machine tool cover (101). The four adjusting frames (201) are divided into two groups, and each group is divided into two adjusting frames (201). A motor (202) is provided at one end of each of the four adjusting frames (201). A movable groove (203) is provided on one side of each adjusting frame (201), and a lead screw (204) is rotatably connected in the movable groove (203). The output end of the screw is fixedly connected to the motor (202). The screw (204) is provided with a screw slider (205), and a water guide pipe (206) is installed between the two screw sliders (205) of each set of adjustment frame (201). The bottom of the water guide pipe (206) is provided with multiple second spray holes (207). The top of the water guide pipe (206) is provided with a hose interface (208), and a hose is screwed onto the hose interface (208). The other end of the hose is connected to the water pump in the water tank.

2. The vacuum pump processing waste guiding and collection assembly structure according to claim 1, characterized in that: The two sets of adjustment frames (201) are mirror images of each other along the central axis of the machine tool cover (101), and the two adjustment frames (201) are arranged in an oblique structure along the slope of the second guide surface (103).

3. The vacuum pump processing waste guiding and collection assembly structure according to claim 1, characterized in that: An arc-shaped baffle (209) is provided above the two sets of adjustment frames (201), and the arc-shaped baffle (209) is fixedly connected to the machine tool cover (101) by bolts.

4. The vacuum pump processing waste guiding and collection assembly structure according to claim 1, characterized in that: The machine tool cover (101) has a base (108) at its inner axis, and the top of the base (108) has two oblique first guide surfaces (102).

5. The vacuum pump processing waste guiding and collection assembly structure according to claim 4, characterized in that: The base (108) is provided with a second guide surface (103) on both sides, and a drain groove (104) is formed between the base (108) and the second guide surface (103).

6. The vacuum pump processing waste guiding and collection assembly structure according to claim 5, characterized in that: The drainage channel (104) has an inclined drainage surface (105) at its lower interior, and a drainage port (106) is provided at the low point of the drainage surface (105).

7. The vacuum pump processing waste guiding and collection assembly structure according to claim 5, characterized in that: The front end of the drainage channel (104) is provided with a first injection hole (107), and the first injection hole (107) is obliquely arranged along the oblique angle of the drainage surface (105).

8. The vacuum pump processing waste guiding and collection assembly structure according to claim 1, characterized in that: The water guide pipe (206) of the flow guiding mechanism (2) is connected to the flushing liquid through the hose interface (208), and the flushing liquid is guided to the first flow guiding surface (102) and the drain channel (104) of the collection mechanism (1) through the second spray hole (207). The first flow guiding surface (102), the second flow guiding surface (103) and the drain surface (105) of the collection mechanism (1) guide the waste and flushing liquid to the drain port (106) for discharge.

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