A simple cleaning device for machining

Abstract

The utility model discloses a simple and easy cleaning device for machining, including main body support, the main body support top is installed with the cleaning box, the cleaning box top is connected sealing cover through the hinged seat, sealing cover can be through the power mechanism drive and overturn formula open and close, install product limiting fixture and air knife in the cleaning box, install the spray pipeline and the spray head that communicates with spray pipeline in sealing cover, the spray head is opposite to product limiting fixture setting, the main body support bottom is hollow, is used for placing filter water tank and electric control box. This simple and easy cleaning device occupies small ground space, and the price is cheap, and the system is flexible and changeable, can switch different product limiting fixture according to different products, and the switching efficiency is high, can satisfy the cleaning requirement of product in the machining process simultaneously.

Description

Technical Field

[0001] This utility model relates to the field of machining technology, and in particular to a simple cleaning device for machining. Background Technology

[0002] Current machine tool cleaning methods typically involve either manual removal of the product followed by cleaning and blowing, or automated transfer to large cleaning equipment for high-pressure or ultrasonic cleaning. Manual removal and cleaning involves numerous manual operations and requires careful attention. Waste residue and liquid can splash everywhere, necessitating protective clothing and posing significant safety hazards, while also creating a harsh working environment. Large cleaning equipment requires substantial factory space, is expensive, and represents a significant investment, often proving inefficient for less demanding cleaning requirements. Utility Model Content

[0003] To address the aforementioned technical problems, this utility model proposes a simple cleaning device for machining. This simple cleaning device occupies little space, is inexpensive, and is flexible and adaptable. It can switch between different product limit fixtures according to different products, achieving high switching efficiency, while also meeting the cleaning requirements of products during the machining process.

[0004] A simple cleaning device for machining includes a main support frame, a cleaning tank mounted on top of the main support frame, a sealing cover plate connected to the top of the cleaning tank via a hinged seat, the sealing cover plate being able to open and close by a power mechanism, a product limiting fixture and an air knife installed inside the cleaning tank, a spray pipe and a nozzle connected to the spray pipe installed inside the sealing cover plate, the nozzle being positioned directly opposite the product limiting fixture, and a hollowed-out bottom of the main support frame for placing a filter water tank and an electrical control box.

[0005] As a preferred embodiment of the above technical solution, the power mechanism is a cylinder, and the two ends of the cylinder are respectively connected to the main support and the sealing cover through a set of cylinder mounting seats.

[0006] As a preferred embodiment of the above technical solution, a chain is also connected between the sealing cover and the main support, and the two ends of the chain are respectively connected to the main support and the sealing cover through a set of chain hinge pin fixing seats.

[0007] As a preferred embodiment of the above technical solution, a door opening detection sensor is also installed on the upper edge of the cleaning tank.

[0008] As a preferred embodiment of the above technical solution, the filter tank includes a tank body, on one side of the upper part of the tank body a primary filter screen and a secondary filter screen are arranged sequentially from top to bottom, and on the other side a booster pump and a liquid level sensor are arranged.

[0009] As a preferred embodiment of the above technical solution, the tank is also provided with a liquid level observation window.

[0010] As a preferred embodiment of the above technical solution, the main support frame is made of square steel welded and painted.

[0011] The beneficial effects of this utility model are as follows:

[0012] 1. Space saving: While ensuring simple product cleaning, it occupies a relatively small area, reducing the requirements for factory space.

[0013] 2. Good operability: The flip-top opening allows both manual and industrial robot loading and unloading of products to completely avoid various parts, providing convenience for equipment operation. No professional personnel are required to operate the equipment, reducing the threshold for equipment and personnel use.

[0014] 3. Simple structure and easy maintenance: This invention is suitable for simple cleaning of products on machine tool processing lines. It can be used for cleaning the same type of product as well as processing different products, without complicated signal operations. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of the sealing cover plate of this utility model when it is opened.

[0016] Figure 2 This is a schematic diagram of the structure of the sealing cover plate of this utility model when it is closed.

[0017] Figure 3 This is a schematic diagram of the structure of a water filtration tank.

[0018] The attached diagram is labeled as follows: 1-Main support, 2-Cleaning tank, 3-Hinge seat, 4-Sealing cover, 5-Power mechanism, 6-Product limiting fixture, 7-Air knife, 8-Spray pipe, 9-Spray head, 10-Filter water tank, 1001-Box body, 1002-Primary filter screen, 1003-Secondary filter screen, 1004-Lifting water pump, 1005-Liquid level sensor, 1006-Liquid level observation window, 11-Electrical control box, 12-Cylinder mounting base, 13-Chain, 14-Chain hinge pin fixing seat, 15-Door opening detection sensor. Detailed Implementation

[0019] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0020] like Figures 1 to 3The illustrated simple cleaning device for machining includes a main support 1, a cleaning tank 2 mounted on the top of the main support 1, a sealing cover 4 connected to the top of the cleaning tank 2 via a hinged seat 3, and the sealing cover 4 being able to open and close in a flip-type manner driven by a power mechanism 5. The cleaning tank 2 contains a product limiting fixture 6 and an air knife 7, and the sealing cover 4 contains a spray pipe 8 and a nozzle 9 connected to the spray pipe 8. The nozzle 9 is positioned directly opposite the product limiting fixture 6. The bottom of the main support 1 is hollowed out to accommodate a filter water tank 10 and an electrical control box 11.

[0021] In this embodiment, the power mechanism 5 is a cylinder, and the two ends of the cylinder are respectively connected to the main support 1 and the sealing cover plate 4 through a set of cylinder mounting seats 12.

[0022] In this embodiment, a chain 13 is also connected between the sealing cover plate 4 and the main support 1. The two ends of the chain 13 are respectively connected to the main support 1 and the sealing cover plate 4 through a set of chain hinge pin fixing seats 14.

[0023] In this embodiment, a door opening detection sensor 15 is also installed on the upper edge of the cleaning tank 2.

[0024] In this embodiment, the filter tank 10 includes a tank body 1001. A primary filter screen 1002 and a secondary filter screen 1003 are arranged sequentially from top to bottom on one side of the upper part of the tank body 1001, and a booster pump 1004 and a liquid level sensor 1005 are arranged on the other side.

[0025] In this embodiment, the tank 1001 is also provided with a liquid level observation window 1006.

[0026] In this embodiment, the main support 1 is made of square steel welded and painted.

[0027] Specifically, the cylinder is a conventional technology in this field. The cylinder can be specially designed according to the weight and size of the sealing cover 4, spray pipe 8, and nozzle 9 to ensure smooth rotation and upward movement of these components. The mounting plate and adjusting screws that connect and fix the main support 1 to the ground ensure the tooling is firmly locked to the ground, providing a support mounting surface for each component. They also allow adjustment of the height and level of the product limit fixture 6. The strength of the main support 1 needs to be designed according to the weight of the equipment. The lift pump 1004 of the filter water tank 10 also needs to be recalibrated based on the water volume and lifting height for cleaning the parts. The volume of the tank 1001 is comprehensively evaluated based on the water flow rate and cleaning time. The filtration accuracy of the filter water tank 10 is changed to different filtration methods according to the product's cleaning requirements.

[0028] When the PLC program issues a product loading / unloading and cleaning request, the sealing cover 4, driven by a cylinder, rotates and rises to the limit position where the chain 13 is taut. Then, a manual or mechanical gripper places the product into the product limiting fixture 6. Next, the sealing cover 4, driven by a cylinder, rotates and descends to a completely closed state with the cleaning tank 2. Then, the lifting water pump 1004 begins to draw filtered water and lift it to the spray pipe 8 and nozzles 9. The spray pipe 8 and nozzles 9 spray water onto the product and clean it. After the cleaning time set by the PLC is reached, the sealing cover 4, driven by a cylinder, rotates and rises to the limit position where the chain 13 is taut. Then, a manual or mechanical gripper removes the product. Finally, the sealing cover 4, driven by a cylinder, rotates and descends to a completely closed state with the cleaning tank 2. This cycle repeats continuously. The above action program can be flexibly edited according to different products and process flows. When using a mechanical gripper to remove the product, the PLC can also drive the mechanical gripper and product to the position of the air knife 7 for air cleaning.

[0029] This application integrates the cleaning tank 2 and the filter water tank 10 into a single design, achieving automatic water filtration and circulation. Simultaneously, the sealing cover 4 employs a flip-top design, providing ample operating space for the operator, including the mechanical gripper. These tools not only achieve integration, miniaturization, and simplification, reducing space constraints in the factory, but also improve ease of operation, enabling ordinary employees to handle machine tool parts processing. This simplifies the cleaning process required when processing products and increases production efficiency.

[0030] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A simple cleaning device for machining, characterized in that: The device includes a main support frame, on top of which a cleaning tank is mounted. A sealing cover is connected to the top of the cleaning tank via a hinged seat. The sealing cover can be opened and closed by a power mechanism. A product limiting fixture and an air knife are installed inside the cleaning tank. A spray pipe and a nozzle connected to the spray pipe are installed inside the sealing cover. The nozzle is positioned directly opposite the product limiting fixture. The bottom of the main support frame is hollowed out to accommodate a filter water tank and an electrical control box.

2. The simple cleaning device for machining according to claim 1, characterized in that: The power mechanism is a cylinder, and the two ends of the cylinder are respectively connected to the main support and the sealing cover plate through a set of cylinder mounting seats.

3. The simple cleaning device for machining according to claim 1, characterized in that: A chain is also connected between the sealing cover and the main support. The two ends of the chain are respectively connected to the main support and the sealing cover through a set of chain hinge pin fixing seats.

4. A simple cleaning device for machining according to claim 1, characterized in that: The cleaning tank is also equipped with a door opening detection sensor on its upper edge.

5. A simple cleaning device for machining according to claim 1, characterized in that: The filtered water tank includes a tank body, on one side of the tank body, a primary filter screen and a secondary filter screen are arranged from top to bottom, and on the other side, a booster pump and a liquid level sensor are arranged.

6. A simple cleaning device for machining according to claim 5, characterized in that: The tank is also equipped with a liquid level observation window.

7. A simple cleaning device for machining according to claim 1, characterized in that: The main support frame is made of square steel welded and painted.

Images