A flying bar cleaning device for an electroplating line

CN224778793UActive Publication Date: 2026-09-22HONGLI SHANTOU ELECTRONICS TECH LTD
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Patent Information

Application Number
CN202522461924.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-20
Publication Date
2026-09-22
Estimated Expiration
2035-11-20

AI Technical Summary

Technical Problem

然而,发明人在具体实施中发现,在镀铜后的电路板虽然可以放进清洗缸进行水洗,但只能清洗电路板,而无法清洗飞巴或夹具上残留的药水,进而出现飞巴从各个药水槽吊出时会带出药水滴到别的药水槽和飞巴上,造成药水槽相互污染

Benefits of technology

[0011]采用上述技术方案,本实用新型实施例至少具有以下有益效果:本实用新型实施例通过在水洗槽上方的支撑板上设置带喷嘴的 PVC 横管,并利用检测组件与电磁阀的电连接实现喷淋的自动控制,能够有效清洗飞巴上残留的药水,如此可避免不同药水槽间的交叉污染,而且还能防止残留药水滴落腐蚀镀锡后的电路板,减少线路缺口、开路等品质问题,提升 PCB 品质良率。

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Abstract

The utility model relates to a kind of electroplating line flying ball cleaning devices, including water washing tank and the two support plates of being set on the upper side of the opposite two tank walls of water washing tank, each support plate is equipped with PVC cross pipe along transverse direction, each PVC cross pipe is equipped with multiple nozzles facing flying ball at interval predetermined distance on it;The device further includes detection component for detecting whether flying ball is located above the PVC cross pipe, the water inlet pipe is connected to the water inlet end of the PVC cross pipe, electromagnetic valve is provided on the water inlet pipe, the electromagnetic valve is electrically connected with the detection component, to automatically control the start-stop of the electromagnetic valve according to the signal of the detection component.The utility model embodiment is equipped with PVC cross pipe with nozzle on the support plate above water washing tank, and the automatic control of spraying is realized using the electrical connection of detection component and electromagnetic valve, so residual medicine can be effectively cleaned on flying ball.
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Description

Technical Field

[0001] This utility model relates to the field of electroplating technology, and in particular to a flybar cleaning device for electroplating lines. Background Technology

[0002] Electroplating lines are devices that operate continuously in multiple chemical tanks. Circuit boards produced are clamped onto flybars using fixtures and then automatically lifted to their corresponding chemical tanks by a crane. However, the inventors discovered in practice that while copper-plated circuit boards can be washed in a cleaning tank, only the circuit boards themselves are cleaned; residual chemicals on the flybars or fixtures remain. This leads to chemical contamination when the flybars are lifted from different tanks, causing water to drip onto other tanks and flybars. Furthermore, in pattern electroplating processes, copper-plated circuit boards require a tin layer as a resist layer for alkaline etching. Since electroplating lines use acidic chemicals, residual chemicals on the flybars can drip onto the tin-plated circuit boards, corroding the tin layer and causing etching defects such as gaps and open circuits, affecting quality yield and the first-pass yield of subsequent processes. Utility Model Content

[0003] Therefore, it is necessary to provide a flybar cleaning device for electroplating lines that can effectively clean residual chemicals from flybars or clamps.

[0004] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A flybar cleaning device for electroplating lines includes a water washing tank and two support plates disposed above the two opposite walls of the water washing tank. A PVC horizontal pipe is installed on each support plate along the horizontal direction, and a plurality of nozzles facing the flybar are installed on each PVC horizontal pipe at predetermined intervals. The device also includes a detection component for detecting whether the flybar is located above the PVC horizontal pipe. The water inlet ends of the two PVC horizontal pipes are connected to a water inlet pipe, and a solenoid valve is provided on the water inlet pipe. The solenoid valve is electrically connected to the detection component to automatically control the start and stop of the solenoid valve according to the signal of the detection component.

[0005] Furthermore, the top of the support plate is bent and extended to form a baffle, and the nozzle is located below the baffle.

[0006] Furthermore, the nozzle is fixed to the PVC horizontal pipe by a clamping structure; the clamping structure includes a first clamping arm connected to the bottom of the nozzle, a second clamping arm sleeved on the PVC horizontal pipe, and connecting bolts respectively passing through the corresponding connecting holes opened on the first clamping arm and the second clamping arm.

[0007] Furthermore, the water inlet pipe is also equipped with a water inlet control switch for adjusting the water inlet volume.

[0008] Furthermore, the inner sidewall of the support plate is provided with a number of reinforcing ribs at intervals, the top of the reinforcing ribs is connected to the baffle, and the reinforcing ribs are provided with clearance holes at the positions corresponding to the PVC horizontal pipes. The PVC horizontal pipes pass through the clearance holes and are mounted on the inner wall of the clearance holes.

[0009] Furthermore, a support base is provided on the support plate near the water inlet end of the PVC horizontal pipe, and a snap-fit ​​groove adapted to the shape of the PVC horizontal pipe is provided on the support base, and the PVC horizontal pipe is snap-fitted and fixed in the snap-fit ​​groove.

[0010] Furthermore, the detection component is an infrared sensor installed at a predetermined height on the side wall of the washing tank.

[0011] By adopting the above technical solution, the present utility model embodiment has at least the following beneficial effects: The present utility model embodiment sets a PVC horizontal pipe with a nozzle on the support plate above the water washing tank, and realizes automatic control of spraying by using the electrical connection between the detection component and the solenoid valve. It can effectively clean the residual chemicals on the fly bar, thus avoiding cross-contamination between different chemical tanks, and also preventing residual chemicals from dripping and corroding the tin-plated circuit board, reducing quality problems such as line gaps and open circuits, and improving the PCB quality yield.

[0012] This invention utilizes a PVC horizontal pipe with nozzles horizontally mounted on a support plate above the opposite side walls of the washing tank. The PVC horizontal pipe has a nozzle at predetermined intervals, effectively cleaning residual chemicals from the flybars or clamps. This prevents contamination of other chemical tanks and avoids residual chemicals dripping onto the circuit board, thus preventing subsequent corrosion of the tin-plated circuit board by residual chemicals, reducing quality issues such as gaps and open circuits, and improving PCB quality yield. Furthermore, automatic spray control is achieved through an electrical connection between a detection component and a solenoid valve. When the detection component detects that the flybar has been lowered into the washing tank and is below the PVC horizontal pipe, the solenoid valve automatically activates, spraying the flybar and clamps with water through the nozzles. The solenoid valve automatically closes after the flybar is removed, thus avoiding water waste. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a perspective view of an optional embodiment of the electroplating line flybar cleaning device of this utility model;

[0015] Figure 2 This is a schematic diagram of an optional embodiment of the electroplating line flybar cleaning device of this utility model;

[0016] Figure 3 This is a schematic diagram of the clip structure of an optional embodiment of the electroplating line flybar cleaning device of this utility model.

[0017] In the attached diagram: 1. Washing tank; 3. Support plate; 31. Baffle; 32. Reinforcing rib; 320. Clearance hole; 33. Support base; 330. Snap-fit ​​groove; 5. PVC horizontal pipe; 6. Water inlet pipe; 61. Water inlet control switch; 7. Nozzle; 71. First clamping arm; 72. Second clamping arm; 73. Connecting bolt; 74. Pivot shaft; 8. Detection assembly; 9. Solenoid valve. Detailed Implementation

[0018] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments of the present invention can be combined with each other. The technical solutions of the present invention will be further described below with reference to the accompanying drawings of the embodiments. The present invention is not limited to the specific embodiments described below.

[0019] It should be understood that the same or similar reference numerals in the accompanying drawings of the embodiments correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "front," "rear," "left," "right," "top," and "bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms describing positional relationships in the accompanying drawings are for illustrative purposes only and should not be construed as limiting this patent. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.

[0020] like Figures 1-3 As shown, an optional embodiment of this utility model provides a flybar cleaning device for an electroplating line, including a water washing tank 1 and two support plates 3 disposed above the two opposite walls of the water washing tank 1. Each support plate 3 is equipped with a PVC horizontal pipe 5 along the horizontal direction, and each PVC horizontal pipe 5 is equipped with a plurality of nozzles 7 facing the flybar at predetermined intervals. The device also includes a detection component 8 for detecting whether the flybar is located above the PVC horizontal pipe 5. The water inlet ends of the two PVC horizontal pipes 5 are connected to a water inlet pipe 6, and a solenoid valve 9 is provided on the water inlet pipe 6. The solenoid valve 9 is electrically connected to the detection component 8 to automatically control the start and stop of the solenoid valve 9 according to the signal of the detection component 8.

[0021] In this embodiment, the water washing tank 1 is used to clean the copper-plated circuit board. After cleaning, the circuit board is then tin-plated.

[0022] This embodiment of the invention utilizes a PVC horizontal pipe 5 with nozzles 7 horizontally mounted on a support plate 3 above the opposite side walls of the washing tank 1. A nozzle 7 is positioned at predetermined intervals (e.g., 20cm) on the PVC horizontal pipe 5, effectively cleaning residual chemicals from the flybars or clamps. This prevents contamination of other chemical tanks and avoids residual chemicals dripping onto the circuit board, thus preventing subsequent corrosion of the tin-plated circuit board by residual chemicals, reducing quality issues such as circuit gaps and open circuits, and improving PCB quality yield. Furthermore, automatic spray control is achieved through the electrical connection between the detection component 8 and the solenoid valve 9. When the detection component 8 detects that the flybar has been lowered into the washing tank 1 and is below the PVC horizontal pipe 5, the solenoid valve 9 automatically activates, spraying the flybar and clamps with the nozzles 7. The solenoid valve 9 automatically closes after the flybar is removed, thus avoiding water waste.

[0023] In one optional embodiment of this utility model, such as Figures 1-3 As shown, the top of the support plate 3 is bent and extended to form a baffle 31, and the nozzle 7 is located below the baffle 31. In this embodiment, by setting the baffle 31 on the support plate 3 and placing the nozzle 7 below the baffle 31, it is possible to prevent cleaning water from splashing outside the washing tank 1, thus ensuring stable cleaning operation.

[0024] In one optional embodiment of this utility model, such as Figures 1-3 As shown, the nozzle 7 is fixed to the PVC horizontal pipe 5 by a clip structure. The clip structure includes a first clamping arm 71 connected to the bottom of the nozzle 7, a second clamping arm 72 sleeved on the PVC horizontal pipe 5, and connecting bolts 73 respectively passing through corresponding connecting holes on the first clamping arm 71 and the second clamping arm 72. In this embodiment, the nozzle 7 is a clip-on nozzle 7, which is sleeved on the PVC horizontal pipe 5 by the first clamping arm 71 and the second clamping arm 72, and fastened by the connecting bolts 73, thereby facilitating the disassembly and installation of the nozzle 7. In practical applications, the nozzle 7 sprays in a wide fan shape, which can effectively cover the residual liquid area on the surface of the spray bar, reduce cleaning dead corners, and thus improve cleaning efficiency.

[0025] In practical implementation, the connection method of the clip can be flexibly selected: it can be a double-sided screw-locking form, or as shown in Figure 3, a single-sided pivot 74 rotation (rotational connection is achieved by the pivot hole of the first clamping arm 71) and single-sided screw-locking structure.

[0026] In one optional embodiment of this utility model, such as Figures 1-3As shown, the water inlet pipe 6 is also equipped with a water inlet control switch 61 for adjusting the water inlet volume. In this embodiment, by connecting the water inlet pipe 6 to the water inlet control switch 61, the staff can flexibly adjust the water flow rate according to the actual cleaning needs, thereby optimizing the spray intensity and ensuring that the spray can reach the fly bar.

[0027] In one optional embodiment of this utility model, such as Figures 1-3 As shown, the inner wall of the support plate 3 is provided with a plurality of reinforcing ribs 32 at intervals. The top of the reinforcing ribs 32 is connected to the baffle 31. The reinforcing ribs 32 have clearance holes 320 at the positions corresponding to the PVC horizontal pipes 5. The PVC horizontal pipes 5 pass through the clearance holes 320 and are supported on the inner wall of the clearance holes 320. In this embodiment, by setting the reinforcing ribs 32 at intervals on the support plate 3 and connecting the top of the reinforcing ribs 32 to the baffle 31, the overall structural strength of the support plate 3 can be enhanced. In addition, the clearance holes 320 at the positions corresponding to the PVC horizontal pipes 5 allow the PVC horizontal pipes 5 to pass through and be supported on the inner wall of the clearance holes 320, ensuring that the PVC horizontal pipes 5 can be positioned and aligned on the support plate 3. It can also disperse the stress of the PVC horizontal pipes 5, prevent the PVC horizontal pipes 5 from shaking, and further improve reliability.

[0028] In one optional embodiment of this utility model, such as Figures 1-3 As shown, a support base 33 is provided on the support plate 3 near the water inlet end of the PVC horizontal pipe 5. The support base 33 has a snap-fit ​​groove 330 that matches the shape of the PVC horizontal pipe 5, and the PVC horizontal pipe 5 is snapped and fixed within the snap-fit ​​groove 330. In this embodiment, by providing a support base 33 on the support plate 3 near the water inlet end of the PVC horizontal pipe 5 and snapping the PVC horizontal pipe 5 into the snap-fit ​​groove 330, the position of the PVC horizontal pipe 5 at the water inlet end is conveniently and securely secured, preventing the pipe from detaching due to high-pressure water flow impact, and further improving the overall reliability of the cleaning device.

[0029] In one optional embodiment of this utility model, such as Figures 1-3 As shown, the detection component 8 is an infrared sensor installed at a predetermined height on the side wall of the washing tank 1. In this embodiment, the infrared sensor monitors the position of the fly bar or the water level in the washing tank 1 in real time, realizing automatic detection and control of the cleaning process.

[0030] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating this utility model, and are not intended to limit the implementation of this utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A flybar cleaning device for an electroplating line, characterized in that, The device includes a washing tank and two support plates positioned above the two opposite walls of the washing tank. Each support plate has a PVC horizontal pipe installed horizontally, and each PVC horizontal pipe has multiple nozzles facing the flybar installed at predetermined intervals. The device also includes a detection component for detecting whether the flybar is located above the PVC horizontal pipes. The water inlet ends of the two PVC horizontal pipes are connected to a water inlet pipe, and a solenoid valve is installed on the water inlet pipe. The solenoid valve is electrically connected to the detection component to automatically control the start and stop of the solenoid valve according to the signal from the detection component.

2. The electroplating line flybar cleaning device according to claim 1, characterized in that, The top of the support plate is bent and extended to form a baffle, and the nozzle is located below the baffle.

3. The electroplating line flybar cleaning device according to claim 2, characterized in that, The nozzle is fixed to the PVC horizontal pipe by a clamping structure; the clamping structure includes a first clamping arm connected to the bottom of the nozzle, a second clamping arm sleeved on the PVC horizontal pipe, and connecting bolts that pass through corresponding connecting holes on the first clamping arm and the second clamping arm.

4. The electroplating line flybar cleaning device according to claim 1, characterized in that, The water inlet pipe is also equipped with a water inlet control switch for adjusting the water inlet volume.

5. The electroplating line flybar cleaning device according to claim 2, characterized in that, The inner sidewall of the support plate is provided with a number of reinforcing ribs at intervals. The top of the reinforcing ribs is connected to the baffle. The reinforcing ribs are provided with clearance holes at the positions corresponding to the PVC horizontal pipes. The PVC horizontal pipes pass through the clearance holes and are mounted on the inner wall of the clearance holes.

6. The electroplating line flybar cleaning device according to claim 5, characterized in that, The support plate is provided with a support base near the water inlet end of the PVC horizontal pipe. The support base has a snap-fit ​​groove that matches the shape of the PVC horizontal pipe, and the PVC horizontal pipe is snapped and fixed in the snap-fit ​​groove.

7. The electroplating line flybar cleaning device according to claim 1, characterized in that, The detection component is an infrared sensor installed at a predetermined height on the side wall of the washing tank.