A surface dirt repair cleaning device for track shoe processing
Patent Information
- Application Number
- CN202620966638.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2026-06-29
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2036-06-29
AI Technical Summary
[0003]现有技术的不足之处:在对履带板清洁修复的过程中,将履带板平放在输送线上并穿过固定位置的喷淋区域实现履带板清洁操作,但是履带板存在凹槽和孔洞,导致履带板的底面无法进行喷淋清洗致使履带板的底面形成清洗死角造成清洗不彻底的现象,降低了履带板的清洁度,进一步降低了设备的实用性,不利于实际的应用与操作
[0038]1、本实用新型中,通过设置转洗组件,方便对履带板进行自转式喷淋操作,进一步方便对履带板的两面污垢进行清洁操作,规避了工作人员将履带板平放在输送线上致使穿过固定喷淋区域造成履带板的底面无法喷淋的现象,解决了履带板的底面无法进行喷淋清洗致使履带板的底面形成清洗死角造成清洗不彻底的现象。
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Figure CN224778795U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of industrial cleaning equipment technology, specifically to a surface dirt repair and cleaning device for track plate processing. Background Technology
[0002] Track shoes are typically made of high-strength metals (such as alloy steel and wear-resistant cast iron) and are the individual rigid units that make up the track chain. They are in direct contact with the ground, distributing the weight of the machine to the ground, and transmitting power by meshing with the drive wheels. During the casting, forging, and welding processes of the track shoes, dirt often adheres to their surface, requiring cleaning operations.
[0003] The shortcomings of the existing technology are as follows: In the process of cleaning and repairing track plates, the track plates are laid flat on the conveyor line and passed through the spray area at a fixed position to achieve the track plate cleaning operation. However, the track plates have grooves and holes, which makes it impossible to spray and clean the bottom surface of the track plates. This results in cleaning dead corners on the bottom surface of the track plates, causing incomplete cleaning, reducing the cleanliness of the track plates, further reducing the practicality of the equipment, and is not conducive to actual application and operation. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a surface dirt repair and cleaning device for track plate processing, so as to solve the problems existing in the background art.
[0005] This utility model provides the following technical solution: a surface dirt repair and cleaning device for track plate processing, comprising:
[0006] The equipment body serves as the mounting carrier for the washing assembly, power assembly, water storage assembly, liquid level display assembly, and filtration assembly.
[0007] The washing assembly is used to clean dirt from the surface of the track pads.
[0008] The washing assembly includes:
[0009] Two rotating shafts are respectively rotatably connected to both sides of the inner wall of the equipment body;
[0010] A secondary housing, which is fixedly installed on the top of the outer wall of the equipment body;
[0011] A reciprocating lead screw, which is rotatably connected to one side of the inner wall of the auxiliary housing;
[0012] The slider and the reciprocating lead screw form a helical pair transmission, and the two sides of the slider are slidably connected to the two sides of the inner wall of the auxiliary box, respectively.
[0013] Connecting rods, the two connecting rods are respectively fixedly installed on the inner side of the slider;
[0014] A piston plate is slidably connected inside the auxiliary box, and the outer side of the piston plate is fixedly connected to the ends of the two connecting rods away from the slider, respectively.
[0015] The two pulleys are respectively fixedly installed at one end of the reciprocating lead screw and the shaft end of one of the rotating shafts, and the two pulleys are connected by a synchronous belt drive.
[0016] The water outlet pipe is fixedly installed on one side of the inner wall of the auxiliary box, and the end of the water outlet pipe away from the auxiliary box extends into the interior of the equipment body;
[0017] The nozzle is fixedly installed at the bottom end of the water outlet pipe.
[0018] Preferably, the water storage component includes:
[0019] A water storage tank is located inside the bottom of the inner wall of the equipment body;
[0020] The two water inlet tanks are respectively opened at the bottom of the inner wall of the equipment body, and the two water inlet tanks are connected to the interior of the water storage tank.
[0021] Preferably, the washing assembly further includes:
[0022] Support plates, the two support plates are respectively fixedly installed at the ends of the two rotating shafts away from the inner wall of the equipment body;
[0023] Threaded rods, two of which are threadedly connected to the interior of two support plates respectively;
[0024] Auxiliary rods, the two auxiliary rods are slidably connected inside the two support plates respectively, and the two auxiliary rods are located on one side of the corresponding two threaded rods;
[0025] The two abutments are rotatably connected to one end of the two threaded rods, and the ends of the two abutments away from the threaded rods are fixedly connected to one end of the corresponding two auxiliary rods.
[0026] The water inlet pipe is fixedly installed on one side of the inner wall of the auxiliary tank, and the water inlet pipe is located on the side adjacent to the water outlet pipe. The end of the water inlet pipe away from the auxiliary tank extends into the interior of the water storage tank.
[0027] One-way valves are fixedly installed inside the water outlet pipe and the water inlet pipe respectively.
[0028] Preferably, the power assembly includes:
[0029] An L-shaped plate is fixedly installed on one side of the outer wall of the equipment body, with the L-shaped plate near one end of one of the rotating shafts;
[0030] A servo motor is fixedly installed inside the L-shaped plate at the end away from the device body, and the end of the output shaft of the servo motor is fixedly connected to one end of one of the rotating shafts.
[0031] Preferably, the filtering component includes:
[0032] The four guide rails are respectively fixedly installed on both sides of the inner wall of the equipment body, and the four guide rails are located below the two support plates.
[0033] A filter plate, which is slidably connected between four guide rails.
[0034] Preferably, the liquid crystal display assembly includes:
[0035] The groove is formed on the outer wall of the equipment body on the side away from the L-shaped plate;
[0036] A glass plate, which is fixedly installed inside the groove.
[0037] The beneficial effects of this utility model are:
[0038] 1. In this utility model, by setting a rotating washing component, it is convenient to perform self-rotating spraying operation on the track plate, which further facilitates the cleaning operation of dirt on both sides of the track plate. It avoids the phenomenon that the bottom surface of the track plate cannot be sprayed when the workers place the track plate flat on the conveyor line and pass through the fixed spraying area. It solves the problem that the bottom surface of the track plate cannot be sprayed and cleaned, resulting in a cleaning dead corner and incomplete cleaning.
[0039] 2. In this utility model, by setting a water storage component, it is convenient to purify the wastewater in the water storage tank. At the same time, the water storage component can also serve as a water source for the washing component, so as to recycle the water source and reduce the waste of water resources. By setting a filter component, it is convenient to filter and intercept the dirt washed off the track plates, and also to filter the impurities in the dirty water. Attached Figure Description
[0040] Figure 1 This is a schematic diagram of the overall equipment structure from a top-down view.
[0041] Figure 2 This is a schematic diagram of the overall equipment structure from a rear-view perspective.
[0042] Figure 3 This is a schematic diagram of the structure of the remaining components inside the overall device in cross-sectional view.
[0043] Figure 4 This is a partial cross-sectional view of the rotating washing assembly and the power assembly of this utility model.
[0044] Explanation of reference numerals in the attached figures:
[0045] 1. Equipment body; 2. Rotary washing assembly; 21. Rotating shaft; 22. Support plate; 23. Threaded rod; 24. Auxiliary rod; 25. Support plate; 26. Auxiliary box; 27. Reciprocating lead screw; 28. Slider; 29. Connecting rod; 210. Piston plate; 211. Pulley; 212. Water outlet pipe; 213. Nozzle; 214. Water inlet pipe; 3. Power assembly; 31. L-shaped plate; 32. Servo motor; 4. Water storage assembly; 41. Water storage tank; 42. Water inlet tank; 5. Liquid viewing assembly; 51. Groove; 52. Glass plate; 6. Filter assembly; 61. Guide rail plate; 62. Filter plate. Detailed Implementation
[0046] The following will be combined with the appendix Figures 1 to 4 The technical solutions in the embodiments of this utility model are clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.
[0047] Please see Figure 1-4 This utility model provides a surface dirt repair and cleaning device for track plate processing, comprising:
[0048] The main body 1 serves as the mounting carrier for the washing assembly 2, the power assembly 3, the water storage assembly 4, the liquid level display assembly 5, and the filter assembly 6.
[0049] The washing assembly 2 is used to clean dirt from the surface of the track plates.
[0050] Washing component 2 includes:
[0051] Two rotating shafts 21 are respectively rotatably connected to both sides of the inner wall of the equipment body 1;
[0052] Sub-box 26 is fixedly installed on the top of the outer wall of the equipment body 1;
[0053] The reciprocating lead screw 27 is rotatably connected to one side of the inner wall of the auxiliary housing 26;
[0054] Slider 28 and reciprocating lead screw 27 form a helical pair transmission, and the two sides of slider 28 are slidably connected to the two sides of the inner wall of auxiliary box 26 respectively.
[0055] Connecting rod 29, two connecting rods 29 are respectively fixedly installed on the inner side of slider 28;
[0056] Piston plate 210 is slidably connected inside the auxiliary box 26, and the outer side of piston plate 210 is fixedly connected to the ends of two connecting rods 29 away from slider 28 respectively.
[0057] Two pulleys 211 are fixedly installed at one end of the reciprocating screw 27 and the shaft end of one of the rotating shafts 21, respectively, and the two pulleys 211 are connected by a synchronous belt drive.
[0058] Water outlet pipe 212 is fixedly installed on one side of the inner wall of auxiliary box 26, and the end of water outlet pipe 212 away from auxiliary box 26 extends into the interior of equipment body 1;
[0059] Sprayer head 213 is fixedly installed at the bottom end of water outlet pipe 212;
[0060] Support plates 22 are fixedly installed at the ends of the two rotating shafts 21 that are away from the inner wall of the equipment body 1.
[0061] Two threaded rods 23 are threadedly connected to the inside of two support plates 22 respectively;
[0062] Auxiliary rods 24 are slidably connected inside the two support plates 22, and the two auxiliary rods 24 are located on one side of the corresponding two threaded rods 23.
[0063] The two abutment plates 25 are rotatably connected to one end of the two threaded rods 23, and the ends of the two abutment plates 25 away from the threaded rods 23 are fixedly connected to one end of the corresponding two auxiliary rods 24.
[0064] Water inlet pipe 214 is fixedly installed on one side of the inner wall of auxiliary box 26, and the water inlet pipe 214 is located on the side adjacent to water outlet pipe 212. The end of water inlet pipe 214 away from auxiliary box 26 extends into the interior of water storage tank 41.
[0065] One-way valves are fixedly installed inside the water outlet pipe 212 and the water inlet pipe 214 respectively.
[0066] In practical application, the track plate is first suspended between the two abutment plates 25. Then, the two threaded rods 23 are turned, and with the auxiliary rod 24, the two abutment plates 25 are moved towards each other, so that the two abutment plates 25 abut against the two ends of the track plate. Then, driven by the power assembly 3, one of the rotating shafts 21 is rotated, and with the other rotating shaft 21, the two sets of threaded rods 23, auxiliary rods 24, abutment plates 25, and track plates are rotated. At the same time, the rotation of one pulley 211, in conjunction with the synchronous belt drive, drives the other pulley 211. The synchronous rotation drives the reciprocating screw 27 on the inner wall of the auxiliary box 26 to rotate, causing the slider 28 to slide back and forth on the reciprocating screw 27. In conjunction with the two connecting rods 29, the piston plate 210 is pushed to slide back and forth in the auxiliary box 26, creating negative pressure and high pressure inside the auxiliary box 26. This allows the water source in the subsequent water storage component 4 to be delivered to the nozzle 213 through the inlet pipe 214, the outlet pipe 212, and the one-way valve. Finally, the water is sprayed from the nozzle 213 onto the surface of the rotating track plate, facilitating the spraying and cleaning operation on both sides of the track plate.
[0067] This embodiment, by setting up the rotating washing component 2, facilitates the self-rotating spraying operation of the track plates, further simplifying the cleaning of surface dirt on the track plates. It avoids the phenomenon where workers lay the track plates flat on the conveyor line, causing them to pass through the fixed spraying area and resulting in the bottom surface of the track plates not being sprayed. It solves the problem of the bottom surface of the track plates not being able to be sprayed and cleaned, thus forming a cleaning dead corner and causing incomplete cleaning. This improves the cleanliness of the track plates, further enhances the practicality of the equipment, and is beneficial for actual application and operation.
[0068] In one embodiment, the threaded rod 23 and the reciprocating screw 27 can be made of stainless steel, which is waterproof, rustproof and corrosion resistant.
[0069] Please see Figure 1 and 3 In a preferred embodiment of this utility model, the water storage component 4 includes:
[0070] Water storage tank 41 is located inside the bottom of the inner wall of the equipment body 1;
[0071] Two water inlet tanks 42 are respectively opened at the bottom of the inner wall of the equipment body 1, and the two water inlet tanks 42 are connected to the interior of the water storage tank 41.
[0072] In practical application, after the cleaned wastewater flows back into the storage tank 41 through the two inlet tanks 42, the water purification agent is periodically added to the storage tank 41 through the inlet pipe installed on the outer wall of the equipment body 1 to purify the wastewater in the storage tank 41.
[0073] In this embodiment, the water storage component 4 is provided to facilitate the purification of wastewater in the water storage tank 41.
[0074] Please see Figure 1-3 In a preferred embodiment of this utility model, the power assembly 3 includes:
[0075] L-shaped plate 31 is fixedly installed on one side of the outer wall of the equipment body 1, and the L-shaped plate 31 is close to one end of one of the rotating shafts 21;
[0076] Servo motor 32 is fixedly installed inside the L-shaped plate 31 at the end away from the device body 1, and the end of the output shaft of servo motor 32 is fixedly connected to one end of one of the rotating shafts 21.
[0077] In practical applications, this embodiment uses the servo motor 32 on the L-shaped plate 31 to drive the subsequent rotating washing assembly 2 to rotate as a base, which can be used as the driving force for the rotating washing assembly 2.
[0078] In this embodiment, the power component 3 is provided to facilitate the rotation of the subsequent washing component 2.
[0079] Please see Figure 1 and 3 In a preferred embodiment of this utility model, the filter component 6 includes:
[0080] Guide rail plate 61, four guide rail plates 61 are respectively fixedly installed on both sides of the inner wall of the equipment body 1, and the four guide rail plates 61 are located below the two support plates 22.
[0081] The filter plate 62 is slidably connected between four guide rails 61.
[0082] In practical application, after opening the equipment door of the equipment body 1, the filter plate 62 is inserted between the four opposing guide rail plates 61 to intercept dirt on the track plate.
[0083] This embodiment uses a filter assembly 6 to facilitate the filtering and interception of dirt washed off the track plates.
[0084] In one embodiment, the dirt and impurities in the dirty water on the filter plate 62 need to be manually cleaned by staff periodically.
[0085] Please see Figure 1 In a preferred embodiment of this utility model, the liquid crystal display component 5 includes:
[0086] The groove 51 is formed on the outer wall of the equipment body 1 on the side away from the L-shaped plate 31;
[0087] Glass plate 52 is fixedly installed inside the groove 51.
[0088] In practical application, external water is poured into the water storage tank 41 through the filling pipe of the equipment body 1, and then the glass plate 52 installed in the groove 51 can be used to observe the liquid level in the water storage tank 41.
[0089] This embodiment uses a liquid level indicator 5 to facilitate observation of the liquid level in the water storage tank 41, preventing overflow caused by overfilling.
[0090] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A surface dirt repair and cleaning device for track plate processing, characterized in that, include: The equipment body (1) serves as the mounting carrier for the washing assembly (2), power assembly (3), water storage assembly (4), liquid viewing assembly (5) and filter assembly (6); The washing assembly (2) is used to clean dirt from the surface of the track plates; The washing assembly (2) includes: Two rotating shafts (21) are respectively rotatably connected to both sides of the inner wall of the equipment body (1); A secondary box (26) is fixedly installed on the top of the outer wall of the equipment body (1); A reciprocating lead screw (27) is rotatably connected to one side of the inner wall of the auxiliary housing (26); The slider (28) and the reciprocating lead screw (27) form a helical pair transmission, and the two sides of the slider (28) are respectively slidably connected to the two sides of the inner wall of the auxiliary box (26); Connecting rods (29), the two connecting rods (29) are respectively fixedly installed on the inner side of the slider (28); Piston plate (210), which is slidably connected inside the auxiliary box (26), and the outer side of the piston plate (210) is fixedly connected to the end of the two connecting rods (29) away from the slider (28); Pulleys (211), two pulleys (211) are respectively fixedly installed at one end of the reciprocating screw (27) and the shaft end of one of the rotating shafts (21), and the two pulleys (211) are connected by synchronous belt drive; Water outlet pipe (212), the water outlet pipe (212) is fixedly installed on one side of the inner wall of the auxiliary box (26), and the end of the water outlet pipe (212) away from the auxiliary box (26) extends into the interior of the equipment body (1); The nozzle (213) is fixedly installed at the bottom end of the water outlet pipe (212).
2. The surface dirt repair and cleaning equipment for track plate processing according to claim 1, characterized in that: The water storage component (4) includes: Water storage tank (41), the water storage tank (41) is opened inside the bottom of the inner wall of the equipment body (1); Water inlet troughs (42), the two water inlet troughs (42) are respectively opened at the bottom of the inner wall of the equipment body (1), and the two water inlet troughs (42) are connected to the interior of the water storage trough (41).
3. The surface dirt repair and cleaning equipment for track plate processing according to claim 2, characterized in that: The washing assembly (2) also includes: Support plates (22), the two support plates (22) are respectively fixedly installed at one end of the two rotating shafts (21) away from the inner wall of the equipment body (1); Threaded rods (23), two of the threaded rods (23) are respectively threaded into the interior of two support plates (22); Auxiliary rods (24), the two auxiliary rods (24) are slidably connected inside the two support plates (22), and the two auxiliary rods (24) are located on one side of the corresponding two threaded rods (23); The two abutments (25) are rotatably connected to one end of the two threaded rods (23), and the ends of the two abutments (25) away from the threaded rods (23) are fixedly connected to one end of the corresponding two auxiliary rods (24); Water inlet pipe (214), the water inlet pipe (214) is fixedly installed on one side of the inner wall of the auxiliary box (26), and the water inlet pipe (214) is located on the side adjacent to the water outlet pipe (212). The end of the water inlet pipe (214) away from the auxiliary box (26) extends into the interior of the water storage tank (41). One-way valves are fixedly installed inside the outlet pipe (212) and the inlet pipe (214).
4. The surface dirt repair and cleaning equipment for track plate processing according to claim 1, characterized in that: The power assembly (3) includes: L-shaped plate (31), the L-shaped plate (31) is fixedly installed on one side of the outer wall of the equipment body (1), and the L-shaped plate (31) is close to one end of one of the rotating shafts (21); Servo motor (32) is fixedly installed inside the L-shaped plate (31) at the end away from the device body (1), and the end of the output shaft of the servo motor (32) is fixedly connected to one end of one of the rotating shafts (21).
5. The surface dirt repair and cleaning equipment for track plate processing according to claim 3, characterized in that: The filtering component (6) includes: Guide rail plate (61), four of the guide rail plates (61) are respectively fixedly installed on both sides of the inner wall of the equipment body (1), and the four guide rail plates (61) are located below the two support plates (22); A filter plate (62) is slidably connected between four guide rails (61).
6. The surface dirt repair and cleaning equipment for track plate processing according to claim 4, characterized in that: The liquid viewing component (5) includes: The groove (51) is formed on the outer wall of the equipment body (1) on the side away from the L-shaped plate (31); A glass plate (52) is fixedly installed inside the groove (51).