Automobile parts cleaning mechanism with drying function

Abstract

The utility model discloses a kind of automobile parts cleaning mechanism with drying function, applied in the technical field of automobile parts cleaning device, including cleaning seat, the top of cleaning seat is separately provided with cleaning cavity and drying cavity, the top of cleaning seat is provided with crossbeam guide rail, the both ends of crossbeam guide rail are equipped with the support beam of being fixedly connected with cleaning seat, the inside sliding connection of crossbeam guide rail has mounting seat;The structure of drying designed by being set on cleaning device, cooperation moving mechanism, hydraulic rod, clamping seat and other structures, automobile parts after cleaning can be automatically transferred from cleaning area to drying area, without manual handling, avoid the problem that artificial transfer efficiency is low, tired degree is heavy, realize the efficient flow of parts between cleaning and drying process, greatly improve the convenience and efficiency of automobile parts after cleaning to drying area transfer.

Description

Technical Field

[0001] This utility model belongs to the technical field of automotive parts cleaning devices, and specifically relates to an automotive parts cleaning mechanism with drying function. Background Technology

[0002] In the field of automotive parts processing and maintenance, ultrasonic cleaning equipment is widely used in the cleaning process of automotive parts due to its excellent cleaning capabilities. Ultrasonic cleaning utilizes the cavitation, acceleration, and direct flow effects of ultrasonic waves in liquids to effectively remove oil stains and impurities from the surface of parts, ensuring the cleanliness of parts and providing a guarantee for subsequent assembly and use.

[0003] However, traditional ultrasonic cleaning equipment typically only has a simple cleaning function. After the parts have been ultrasonically cleaned, they need to be manually moved from the ultrasonic cleaning area to the drying area. This manual transfer method has obvious drawbacks: on the one hand, the manual transfer process is time-consuming and labor-intensive. For large-scale automotive parts production or repair scenarios, a large amount of manpower is required, increasing the company's labor costs. On the other hand, the efficiency of manual transfer is low, making it difficult to achieve rapid turnover of parts, which seriously restricts the overall production or repair efficiency and cannot meet the needs of efficient operation in the automotive industry. In addition, during the manual transfer process, improper operation may cause parts to fall or be bumped, resulting in damage to the parts and affecting their performance, which may in turn have an adverse impact on the overall quality and safety of the vehicle. Utility Model Content

[0004] The purpose of this invention is to provide a car parts cleaning mechanism with a drying function, which has the advantages of automatic transfer and applicability to placement baskets of different sizes.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a car parts cleaning mechanism with drying function, including a cleaning seat, a cleaning chamber and a drying chamber respectively opened on the top of the cleaning seat, a crossbeam guide rail provided on the top of the cleaning seat, support beams fixedly connected to the cleaning seat at both ends of the crossbeam guide rail, a mounting seat slidably connected inside the crossbeam guide rail, a moving mechanism provided on the back of the crossbeam guide rail, a hydraulic rod embedded in the top of the mounting seat, a clamping seat fixedly connected to the bottom of the hydraulic rod, a bidirectional threaded rod rotatably connected between two cavities at the bottom of the clamping seat, a clamping arm slidably connected inside the two cavities at the bottom of the clamping seat and threadedly connected to the bidirectional threaded rod, and a drive motor fixedly connected to the bidirectional threaded rod on one side of the clamping seat.

[0006] The above technical solution is adopted: This utility model, by designing a drying structure on the cleaning device, and in conjunction with a moving mechanism, hydraulic rod, clamping seat, etc., can automatically transfer the cleaned automotive parts from the cleaning area to the drying area without manual handling, avoiding the problems of low efficiency and heavy labor in manual transfer. It realizes the efficient flow of parts between the cleaning and drying processes, greatly improving the convenience and efficiency of transferring automotive parts from the cleaning area to the drying area. The clamping seat is equipped with a drive motor, which can drive the bidirectional threaded rod to rotate when the drive motor is started, thereby adjusting the distance between the two clamping arms, making it suitable for clamping baskets of different sizes, thus improving applicability.

[0007] The present invention is further configured such that an ultrasonic generator is mounted on the front and back of the cleaning chamber and on the outer surface of the cleaning seat, and a controller is mounted on the front of the cleaning seat.

[0008] The above technical solution utilizes the following: The ultrasonic generator generates high-frequency oscillation signals and converts them into ultrasonic energy, which is then transmitted to the cleaning fluid through the cleaning chamber. Utilizing the cavitation effect and vibration impact generated by the ultrasonic waves in the liquid, it efficiently cleans the automotive parts within the cleaning chamber. It can penetrate deep into the tiny crevices and complex structures of the parts, thoroughly removing surface oil, impurities, and other contaminants, thus improving cleaning effectiveness and cleanliness. The controller serves as the core of the entire equipment, allowing for preset or real-time adjustment of the ultrasonic generator's operating parameters. Simultaneously, it coordinates and controls the operation of other components such as the moving mechanism, hydraulic rods, drive motors, and drying components, enabling the cleaning, transfer, and drying processes. This ensures that each component operates in an orderly manner according to the set program, improving the ease of operation and stability of the equipment.

[0009] The present invention is further configured such that a placement rack is provided inside the cleaning chamber, and a support plate is symmetrically fixed between the placement rack and the cleaning seat.

[0010] The above technical solution is adopted: the placement rack, as the core load-bearing structure in the cleaning chamber, mainly plays the key role of orderly placement of parts and cleaning adaptation, while the support plate, as the support structure connecting the placement rack and the cleaning seat, mainly plays the role of stable support and structural adaptation.

[0011] The present invention is further configured such that the moving mechanism includes a reciprocating lead screw rotatably connected to the crossbeam guide rail, the reciprocating lead screw being threadedly connected to the mounting base, and one end of the reciprocating lead screw being fitted with a stepper motor fixedly connected to the support beam.

[0012] The above technical solution comprises a reciprocating screw, a stepper motor, a crossbeam guide rail, and a mounting base, forming a complete moving system of "power output - precise transmission - stable guidance." The stepper motor provides precise power to drive the reciprocating screw to rotate, which converts the rotational motion into the linear motion of the mounting base. The screw engagement ensures the accuracy of the movement. The crossbeam guide rail guides and limits the direction of movement of the mounting base, preventing lateral deviation or swaying during movement and further improving the overall stability of the movement. This coordinated operation enables the moving mechanism to achieve "automated, precise, and efficient" transfer functions. Without manual intervention, it automatically moves components back and forth between the cleaning and drying chambers according to a preset program, completely solving the drawbacks of traditional ultrasonic cleaning equipment that relies on manual transfer. Simultaneously, precise stroke control and stable power output ensure the positional accuracy and safety of components during transfer, providing core support for the automated operation of the entire cleaning mechanism.

[0013] The present invention is further configured such that the top of the clamping seat is symmetrically and fixedly connected with guide rods that are slidably connected to the mounting seat.

[0014] The above technical solution is adopted to slide and limit the reciprocating movement of the clamping seat.

[0015] The present invention is further configured such that an inner groove is provided inside the drying chamber, a heating coil is installed inside the inner groove, a heat-conducting cover is fixedly connected inside the inner groove, and a temperature sensor is installed on the front of the cleaning seat, with the working end of the temperature sensor penetrating into the inner groove.

[0016] The above technical solution provides an installation space for the heating coil, protecting the heating element. When powered on, the heating coil generates heat, providing a heat source for the drying chamber and enabling the heating and drying of parts. The heat-conducting cover evenly diffuses the heat generated by the heating coil into the drying chamber, preventing localized overheating and direct heat loss, thus improving heat utilization efficiency. A temperature sensor monitors the temperature within the inner groove in real time, feeding the data back to the controller for precise control of the heating coil's operating status, ensuring the temperature within the drying chamber remains stable within a suitable range. This guarantees the drying effect while preventing damage to parts due to excessive temperature.

[0017] The present invention is further configured such that a placement platform is rotatably connected inside the drying chamber via a waterproof bearing, and limiting blocks for use with an external placement basket are fitted at the four corners of the top of the placement platform. A drive motor is fitted at the bottom of the washing seat, and the output end of the drive motor is fixedly connected to the column of the placement platform.

[0018] The above technical solution employs a placement platform that supports an external basket containing automotive parts to be dried. It is rotatably connected to the drying chamber via waterproof bearings, ensuring smooth rotation and isolating moisture within the drying chamber to protect the internal structure. A limiting block positions and secures the basket, preventing it from shifting or slipping during drying. A drive motor serves as the power source, driving the placement platform to rotate around a column, ensuring even heat distribution to the parts during drying, preventing incomplete drying in certain areas, and improving drying efficiency and effectiveness. Furthermore, the waterproof bearing design ensures stable rotation of the placement platform in humid environments, extending the equipment's lifespan.

[0019] The present invention is further configured such that a drain pipe and a circulating water pipe are respectively installed at the bottom of the cleaning seat, and valves are installed on the surface of both the drain pipe and the circulating water pipe.

[0020] The above technical solution is adopted as follows: the drain pipe is connected to the drying chamber, and the circulating water pipe is connected to the drying chamber. The drain pipe is used to discharge the water that drips during drying, and the circulating water pipe can be connected to an external circulating filtration system to export the cleaning liquid in the cleaning chamber, filter it, and send it back to the cleaning chamber, thereby realizing the recycling of the cleaning liquid, reducing the consumption of water resources and cleaning agents, and reducing the cost of use.

[0021] In summary, this utility model has the following beneficial effects: 1. This utility model, by designing a drying structure on the cleaning device, and in conjunction with a moving mechanism, hydraulic rod, clamping seat and other structures, can automatically transfer the cleaned automotive parts from the cleaning area to the drying area without manual handling, thus avoiding the problems of low efficiency and heavy labor of manual handling. It realizes the efficient flow of parts between the cleaning and drying processes, and greatly improves the convenience and efficiency of transferring automotive parts from the cleaning area to the drying area. 2. This utility model has a drive motor installed on the clamping base. When the drive motor is started, it can drive the bidirectional threaded rod to rotate, thereby adjusting the distance between the two clamping arms, so that it can be used to clamp baskets of different sizes, thus improving its applicability. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a partial structural cross-sectional view of the present invention; Figure 3 This is a schematic diagram of the mounting base of this utility model; Figure 4 This is a partial exploded view of the structure of this utility model.

[0023] Reference numerals: 1. Cleaning seat; 2. Cleaning chamber; 3. Drying chamber; 4. Crossbeam guide rail; 5. Support beam; 6. Mounting seat; 7. Moving mechanism; 71. Reciprocating screw; 72. Stepper motor; 8. Hydraulic rod; 9. Clamping seat; 10. Bidirectional threaded rod; 11. Clamping arm; 12. Drive motor; 13. Ultrasonic generator; 14. Controller; 15. Placement rack; 16. Support plate; 17. Guide rod; 18. Inner groove; 19. Heating coil; 20. Heat conduction cover; 21. Temperature sensor; 22. Placement stage; 23. Drive motor; 24. Drain pipe; 25. Circulating water pipe. Detailed Implementation

[0024] The present invention will be further described in detail below with reference to the accompanying drawings.

[0025] Example 1: refer to Figure 1 , Figure 2 and Figure 3 A car parts cleaning mechanism with drying function includes a cleaning seat 1. The top of the cleaning seat 1 has a cleaning chamber 2 and a drying chamber 3. A crossbeam guide rail 4 is provided on the top of the cleaning seat 1. Support beams 5, which are fixedly connected to the cleaning seat 1, are mounted at both ends of the crossbeam guide rail 4. A mounting seat 6 is slidably connected inside the crossbeam guide rail 4. A moving mechanism 7 is provided on the back of the crossbeam guide rail 4. A hydraulic rod 8 is embedded in the top of the mounting seat 6. A clamping seat 9 is fixedly connected to the bottom of the hydraulic rod 8. By designing a drying structure on the cleaning device, and in conjunction with the moving mechanism 7, hydraulic rod 8, clamping seat 9, etc., the cleaned car parts can be automatically transferred from the cleaning area to the drying area without manual handling. This avoids the problems of low efficiency and heavy labor caused by manual handling, realizes efficient transfer of parts between the cleaning and drying processes, and greatly improves the convenience and efficiency of transferring car parts from the cleaning area to the drying area.

[0026] refer to Figure 1An ultrasonic generator 13 is mounted on the front and back of the cleaning chamber 2 and on the outer surface of the cleaning base 1. A controller 14 is mounted on the front of the cleaning base 1. By setting up the ultrasonic generator 13 and the controller 14, the ultrasonic generator 13 generates a high-frequency oscillation signal and converts it into ultrasonic energy, which is transmitted to the cleaning fluid through the cleaning chamber 2. Utilizing the cavitation effect and vibration impact generated by the ultrasonic waves in the liquid, the automotive parts in the cleaning chamber 2 are cleaned efficiently. It can penetrate into the tiny gaps and complex structures of the parts to thoroughly remove surface oil, impurities and other contaminants, improving the cleaning effect and cleanliness. The controller 14 serves as the control core of the entire equipment. It can preset or adjust the working parameters of the ultrasonic generator 13 in real time. At the same time, it can coordinate and control the operation of other components such as the moving mechanism 7, hydraulic rod 8, drive motor 12, and drying assembly to realize the work of cleaning, transfer and drying processes, ensuring that each component works in an orderly manner according to the set program, improving the convenience of equipment operation and the stability of operation.

[0027] refer to Figure 2 The cleaning chamber 2 is equipped with a placement rack 15. A support plate 16 is symmetrically fixed between the placement rack 15 and the cleaning seat 1. By setting up the placement rack 15 and the support plate 16, the placement rack 15 serves as the core load-bearing structure in the cleaning chamber 2, mainly playing a key role in the orderly placement and cleaning adaptation of parts. The support plate 16 serves as the support structure connecting the placement rack 15 and the cleaning seat 1, mainly playing a role in stable support and structural adaptation.

[0028] refer to Figure 1 The moving mechanism 7 includes a reciprocating screw 71 rotatably connected to the crossbeam guide rail 4. The reciprocating screw 71 is threadedly connected to the mounting base 6. One end of the reciprocating screw 71 is equipped with a stepper motor 72 fixedly connected to the support beam 5. By setting the reciprocating screw 71 and the stepper motor 72, the reciprocating screw 71, the stepper motor 72, the crossbeam guide rail 4, and the mounting base 6 together constitute a complete moving system of "power output - precise transmission - stable guidance". The stepper motor 72 provides precise power to drive the reciprocating screw 71 to rotate. The reciprocating screw 71 converts the rotational motion into the linear motion of the mounting base 6, and ensures the moving accuracy through threaded engagement. The crossbeam guide rail 4... The movement direction of the mounting base 6 serves as a guide and limiter, preventing the mounting base 6 from shifting left or right or wobbling during movement, further improving the overall stability of the movement. This coordinated action enables the moving mechanism 7 to achieve "automated, precise, and efficient" transfer functions. Without manual intervention, it can automatically drive the parts to move back and forth between the cleaning chamber 2 and the drying chamber 3 according to a preset program, completely solving the drawback of traditional ultrasonic cleaning equipment relying on manual transfer. At the same time, through precise stroke control and stable power output, it ensures the positional accuracy and safety of the parts during the transfer process, providing core support for the automated operation of the entire cleaning mechanism.

[0029] refer to Figure 1 The top of the clamping seat 9 is symmetrically fixedly connected with guide rods 17 that are slidably connected to the mounting seat 6. By setting the guide rods 17, the up-and-down reciprocating movement of the clamping seat 9 is slidably limited.

[0030] refer to Figure 2 The drying chamber 3 has an inner groove 18 inside, and a heating coil 19 is installed inside the inner groove 18. A heat-conducting cover 20 is fixedly connected inside the inner groove 18. A temperature sensor 21 is installed on the front of the cleaning seat 1, and the working end of the temperature sensor 21 extends into the inner groove 18. By setting up the inner groove 18, heating coil 19, heat-conducting cover 20 and temperature sensor 21, the inner groove 18 provides installation space for the heating coil 19 and plays a role in protecting the heating element. When the heating coil 19 is powered on, it can generate heat to provide a heat source for the drying chamber 3, realizing the heating and drying of parts. The heat-conducting cover 20 can evenly diffuse the heat generated by the heating coil 19 into the drying chamber 3, avoiding local overheating and preventing direct heat loss, thus improving heat utilization efficiency. The temperature sensor 21 can monitor the temperature inside the inner groove 18 in real time and feed the data back to the controller 14, which facilitates precise control of the working status of the heating coil 19, ensuring that the temperature inside the drying chamber 3 is stable within a suitable range, thus ensuring the drying effect and preventing damage to parts due to excessive temperature.

[0031] refer to Figure 1 and Figure 2 The drying chamber 3 is rotatably connected to a placement platform 22 via waterproof bearings. The four corners of the top of the placement platform 22 are fitted with limiting blocks that cooperate with the external placement basket. A drive motor 23 is mounted at the bottom of the washing seat 1. The output end of the drive motor 23 is fixedly connected to the column of the placement platform 22. By setting up the placement platform 22 and the drive motor 23, the placement platform 22 is used to support the external placement basket containing the automotive parts to be dried. It is rotatably connected to the drying chamber 3 via waterproof bearings, ensuring smooth rotation and isolating the moisture inside the drying chamber 3, thus protecting the internal structure of the equipment. The limiting blocks position and fix the placement basket, preventing it from shifting or slipping during the drying process due to the rotation of the placement platform 22. The drive motor 23, as a power source, drives the placement platform 22 to rotate around the column, ensuring that the parts on the placement platform 22 receive heat evenly during the drying process, avoiding incomplete drying in certain areas, and improving drying efficiency and effect. At the same time, the waterproof bearing design ensures stable rotation of the placement platform 22 in humid environments, extending the service life of the equipment.

[0032] refer to Figure 1 and Figure 2The bottom of the cleaning seat 1 is equipped with a drain pipe 24 and a circulating water pipe 25, and valves are installed on the surface of both the drain pipe 24 and the circulating water pipe 25. The drain pipe 24 is connected to the drying chamber 3, and the circulating water pipe 25 is also connected to the drying chamber 3. The drain pipe 24 is used to drain the water that drips during drying, and the circulating water pipe 25 can be connected to an external circulating filtration system to export the cleaning liquid in the cleaning chamber 2 for filtration and return it to the cleaning chamber 2, thereby realizing the recycling of the cleaning liquid, reducing the consumption of water resources and cleaning agents, and lowering the cost of use.

[0033] Brief description of the usage process: First, place the basket containing the automotive parts to be cleaned on the rack 15 of the cleaning chamber 2. Start the equipment via controller 14, and the ultrasonic generator 13 will work to generate ultrasonic waves to clean the parts. After cleaning, controller 14 will start the stepper motor 72 of the moving mechanism 7, which will drive the reciprocating screw 71 to rotate, causing the mounting base 6 to move along the crossbeam guide rail 4 to the top of the cleaning chamber 2. Then, the hydraulic rod 8 will extend, driving the clamping seat 9 to descend. The drive motor 12 will drive the bidirectional threaded rod 10 to rotate, thus clamping... Arm 11 closes to clamp the ears of the placement basket. After clamping, hydraulic rod 8 retracts, and moving mechanism 7 drives mounting base 6 to move above drying chamber 3. Hydraulic rod 8 extends again to place the placement basket containing parts on placement platform 22 of drying chamber 3. During the drying stage, heating coil 19 works to generate heat, which is evenly diffused into drying chamber 3 through heat conduction cover 20. Temperature sensor 21 monitors the temperature in real time and feeds it back to controller 14 to maintain a suitable drying temperature. At the same time, drive motor 23 drives placement platform 22 to rotate, so that parts are evenly heated and dried.

[0034] Example 2: refer to Figure 1 and Figure 4 A car parts cleaning mechanism with drying function includes a cleaning seat 1. The top of the cleaning seat 1 has a cleaning chamber 2 and a drying chamber 3. A crossbeam guide rail 4 is provided on the top of the cleaning seat 1. Support beams 5, which are fixedly connected to the cleaning seat 1, are mounted on both ends of the crossbeam guide rail 4. A mounting seat 6 is slidably connected inside the crossbeam guide rail 4. A moving mechanism 7 is provided on the back of the crossbeam guide rail 4. A hydraulic rod 8 is embedded in the top of the mounting seat 6. A clamping seat 9 is fixedly connected to the bottom of the hydraulic rod 8. A bidirectional threaded rod 10 is rotatably connected between two cavities at the bottom of the clamping seat 9. Clamping arms 11, which are threadedly connected to the bidirectional threaded rod 10, are slidably connected inside the two cavities at the bottom of the clamping seat 9. A drive motor 12, which is fixedly connected to the bidirectional threaded rod 10, is fixedly connected to one side of the clamping seat 9. When the drive motor 12 is started, it can drive the bidirectional threaded rod 10 to rotate, thereby adjusting the distance between the two clamping arms 11, so that it can be used to clamp baskets of different sizes, thus improving applicability.

[0035] Brief description of usage: When the drive motor 12 is started, it can drive the bidirectional threaded rod 10 to rotate, thereby adjusting the distance between the two clamping arms 11, so that it can be used to clamp baskets of different sizes, thus improving applicability.

[0036] It should be noted that parts have a lifespan and can be replaced during regular maintenance when they no longer meet performance requirements. Deterioration in performance due to prolonged use of parts is not a design defect of this application.

[0037] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. A car parts cleaning mechanism with drying function, comprising a cleaning seat (1), characterized in that: The top of the cleaning seat (1) is provided with a cleaning chamber (2) and a drying chamber (3). The top of the cleaning seat (1) is provided with a crossbeam guide rail (4). The two ends of the crossbeam guide rail (4) are equipped with support beams (5) that are fixedly connected to the cleaning seat (1). The interior of the crossbeam guide rail (4) is slidably connected with a mounting seat (6). The back of the crossbeam guide rail (4) is provided with a moving mechanism (7). The top of the mounting seat (6) is embedded with a hydraulic rod (8). The bottom of the hydraulic rod (8) is fixedly connected with a clamping seat (9). The two cavities at the bottom of the clamping seat (9) are rotatably connected with a bidirectional threaded rod (10). The two cavities at the bottom of the clamping seat (9) are slidably connected with clamping arms (11) that are threadedly connected to the bidirectional threaded rod (10). One side of the clamping seat (9) is fixedly connected with a drive motor (12) that is fixedly connected to the bidirectional threaded rod (10).

2. The automotive parts cleaning mechanism with drying function according to claim 1, characterized in that: An ultrasonic generator (13) is mounted on the front and back of the cleaning chamber (2) and on the outer surface of the cleaning seat (1), and a controller (14) is mounted on the front of the cleaning seat (1).

3. The automotive parts cleaning mechanism with drying function according to claim 1, characterized in that: The cleaning chamber (2) is provided with a placement rack (15), and a support plate (16) is symmetrically fixed between the placement rack (15) and the cleaning seat (1).

4. The automotive parts cleaning mechanism with drying function according to claim 1, characterized in that: The moving mechanism (7) includes a reciprocating screw (71) rotatably connected to the crossbeam guide rail (4), the reciprocating screw (71) being threadedly connected to the mounting base (6), and a stepper motor (72) fixedly connected to the support beam (5) at one end of the reciprocating screw (71).

5. The automotive parts cleaning mechanism with drying function according to claim 1, characterized in that: The top of the clamping seat (9) is symmetrically fixedly connected with a guide rod (17) that is slidably connected to the mounting seat (6).

6. The automotive parts cleaning mechanism with drying function according to claim 1, characterized in that: The drying chamber (3) has an inner groove (18) inside, a heating coil (19) is installed inside the inner groove (18), a heat-conducting cover (20) is fixedly connected inside the inner groove (18), a temperature sensor (21) is installed on the front of the cleaning seat (1), and the working end of the temperature sensor (21) extends into the inner groove (18).

7. The automotive parts cleaning mechanism with drying function according to claim 1, characterized in that: The drying chamber (3) is rotatably connected to a placement platform (22) via a waterproof bearing. The four corners of the top of the placement platform (22) are equipped with limiting blocks that cooperate with the external placement basket. The bottom of the cleaning seat (1) is equipped with a drive motor (23), and the output end of the drive motor (23) is fixedly connected to the column of the placement platform (22).

8. The automotive parts cleaning mechanism with drying function according to claim 1, characterized in that: The bottom of the cleaning seat (1) is equipped with a drain pipe (24) and a circulating water pipe (25), and valves are installed on the surface of both the drain pipe (24) and the circulating water pipe (25).

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