Electrostatic precipitator robot
Patent Information
- Application Number
- CN202521771356.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-19
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-08-19
AI Technical Summary
[0004]鉴于上述现有依赖压缩空气进行吹扫,然而,这种方式存在诸多局限性,单纯依靠压缩空气往往难以彻底清除,容易导致灰尘残留,其次,吹散的粉尘可能会再次回粘到产品表面,造成二次污染的问题,提出了本实用新型
[0012]1、通过设置的除尘组件和吸附结构,五轴机器人的自由转动可精准调节除尘组件和吸附结构的位置,确保对目标区域的全面覆盖,双出气泵通过进气管、出气管、连接管及出气罩喷出气体,能有效震散或吹离顽固粉尘与积垢,再由静电除尘棒利用强电场使灰尘带电并吸附,通过“先吹后吸”的协同作用,解决了顽固灰尘难以脱离表面的问题,又借助静电吸附实现高效分离,提升了除尘的彻底性与适应性,适用于多种场景下的精准除尘需求。
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Figure CN224778827U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrostatic dust removal technology, and in particular to an electrostatic dust removal robot. Background Technology
[0002] Electrostatic dust removal robots are devices that automatically remove surface dust using the principle of electrostatic adsorption. They are widely used in electronic workshops, clean rooms, optical manufacturing, solar modules, and high-precision equipment production environments. These robots generate a high-voltage electrostatic field through a built-in electrostatic device, which charges tiny dust particles in the air and adsorbs them onto the dust collection plate. Combined with a mechanical moving structure, they can achieve efficient cleaning of complex surfaces. Their automated operation can significantly reduce manual intervention and improve dust removal efficiency and environmental cleanliness.
[0003] Traditional dust removal methods mainly rely on compressed air for blowing. However, this method has many limitations. Relying solely on compressed air is often insufficient to completely remove dust, which can easily lead to dust residue. Furthermore, the blown-out dust may re-adhere to the product surface, causing secondary pollution. Utility Model Content
[0004] Given that the existing method relies on compressed air for purging, but this method has many limitations, relying solely on compressed air is often insufficient to completely remove dust, which can easily lead to dust residue. Furthermore, the blown-out dust may re-adhere to the product surface, causing secondary pollution. Therefore, this utility model is proposed.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an electrostatic dust removal robot, comprising a robot component, a dust removal component, and an adsorption structure. The dust removal component is mounted on the robot component, and the adsorption structure is mounted on the dust removal component. The dust removal component includes a second connecting block, a connecting rod, a mounting plate, a third connecting block, a support frame, and a dual-outlet pump. The mounting plate is mounted on a first connecting block via the connecting rod and the second connecting block. The support frame is mounted on both ends of the mounting plate via the third connecting block. A number of outlet hoods are fixedly installed on the support frame at equal intervals. An inlet pipe is fixedly connected to the inlet end of the dual-outlet pump, and the outlet ends of the dual-outlet pump are connected to the outlet hoods via outlet pipes, connecting pipes, and outlet pipes.
[0006] As a preferred embodiment of the electrostatic dust removal robot of this utility model, the robot assembly includes an electric chassis, rollers, a five-axis robot, and a first connecting block. The rollers are installed on both sides of the electric chassis, the five-axis robot is installed on the top of the electric chassis, and the first connecting block is fixedly installed on the free end of the five-axis robot. The first connecting block is provided with mounting holes.
[0007] In a preferred embodiment of the electrostatic dust removal robot of this utility model, the second connecting block is provided with the same number of corresponding mounting holes as the first connecting block, the second connecting block is fixedly connected to the first connecting block by bolts, the connecting rod is fixedly installed on the side of the second connecting block away from the first connecting block, and the mounting plate is fixedly installed on the other end of the connecting rod.
[0008] In a preferred embodiment of the electrostatic dust removal robot of this utility model, mounting holes are respectively provided at both ends of the third connecting block and the mounting plate, the third connecting block is mounted on both ends of the mounting plate by bolts, and the support frame is fixedly mounted on the third connecting block.
[0009] In a preferred embodiment of the electrostatic dust removal robot of this utility model, the dual exhaust pumps are fixedly installed in the middle of the mounting plate, the exhaust pipes are fixedly connected to the exhaust ends of the dual exhaust pumps, the connecting pipes are fixedly connected to the other end of the exhaust pipes, and the other end of the connecting pipes is connected to the exhaust hood.
[0010] In a preferred embodiment of the electrostatic dust removal robot of this utility model, the adsorption structure includes a fixed plate, a mounting frame, and an electrostatic dust removal rod. The fixed plate is fixedly installed on one side of the third connecting block, the mounting frame is fixedly installed on the fixed plate, and the electrostatic dust removal rod is fixedly installed on the mounting frame.
[0011] The beneficial effects of this utility model are:
[0012] 1. Through the set dust removal components and adsorption structure, the free rotation of the five-axis robot can precisely adjust the position of the dust removal components and adsorption structure to ensure full coverage of the target area. The dual air pumps spray gas through the air inlet pipe, air outlet pipe, connecting pipe and air outlet hood, which can effectively shake or blow away stubborn dust and dirt. Then, the electrostatic dust removal rod uses a strong electric field to charge the dust and adsorb it. Through the synergistic effect of "blowing first and then sucking", the problem of stubborn dust being difficult to remove from the surface is solved. The electrostatic adsorption is used to achieve efficient separation, which improves the thoroughness and adaptability of dust removal and is suitable for the precise dust removal needs in a variety of scenarios. Attached Figure Description
[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the robot components of this utility model;
[0016] Figure 3 This is a schematic diagram of the dust removal component of this utility model;
[0017] Figure 4 This is a three-dimensional schematic diagram of the dust removal component of this utility model from another perspective;
[0018] Figure 5 This is a schematic diagram of the adsorption structure of this utility model.
[0019] Explanation of reference numerals in the attached figures:
[0020] 1. Robot components; 11. Electric chassis; 12. Rollers; 13. Five-axis robot; 14. First connecting block; 2. Dust removal components; 201. Second connecting block; 202. Connecting rod; 203. Mounting plate; 204. Third connecting block; 205. Support frame; 206. Dual exhaust pump; 207. Inlet pipe; 208. Exhaust pipe; 209. Connecting pipe; 210. Exhaust hood; 3. Adsorption structure; 31. Fixing plate; 32. Mounting frame; 33. Electrostatic dust removal rod. Detailed Implementation
[0021] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0022] Example
[0023] Refer to attached figure Figure 1 - Appendix Figure 5 This utility model provides an electrostatic dust removal robot, including a robot component 1, a dust removal component 2, and an adsorption structure 3. The dust removal component 2 is mounted on the robot component 1, and the adsorption structure 3 is mounted on the dust removal component 2. The robot component 1 includes an electric chassis 11, rollers 12, a five-axis robot 13, and a first connecting block 14. The rollers 12 are mounted on both sides of the electric chassis 11, and the five-axis robot 13 is mounted on the top of the electric chassis 11. The five-axis robot 13 is a prior art technology. The first connecting block 14 is fixedly mounted on the free end of the five-axis robot 13, and the first connecting block 14 is provided with mounting holes.
[0024] Dust removal assembly 2 includes a second connecting block 201, a connecting rod 202, a mounting plate 203, a third connecting block 204, and a dual-outlet air pump 206. The second connecting block 201 has the same number of corresponding mounting holes as the first connecting block 14. The second connecting block 201 is fixedly connected to the first connecting block 14 by bolts. The connecting rod 202 is fixedly installed on the side of the second connecting block 201 away from the first connecting block 14. The mounting plate 203 is fixedly installed on the other end of the connecting rod 202. Mounting holes are respectively provided at both ends of the third connecting block 204 and the mounting plate 203. Three connecting blocks 204 are bolted to both ends of the mounting plate 203. A support frame 205 is fixedly installed on the third connecting block 204. The support frames 205 are set as a pair. If an air hood 210 is fixedly installed on the support frame 205 at equal intervals, the dual air pump 206 is fixedly installed in the middle position of the mounting plate 203. The air inlet end of the dual air pump 206 is fixedly connected to an air inlet pipe 207, and the air outlet end of the dual air pump 206 is fixedly connected to an air outlet pipe 208. The other end of the air outlet pipe 208 is fixedly connected to a connecting pipe 209, and the connecting pipe 209 is connected to the air hood 210 respectively.
[0025] The adsorption structure 3 includes a fixed plate 31, a mounting frame 32, and an electrostatic dust removal rod 33. The fixed plate 31 is fixedly installed on one side of the third connecting block 204, the mounting frame 32 is fixedly installed on the fixed plate 31, and the electrostatic dust removal rod 33 is fixedly installed on the mounting frame 32.
[0026] During operation, the electric chassis 11 controls the rollers 12 to roll, thereby moving the five-axis robot 13. The five-axis robot 13 moves the dust removal component 2 and the adsorption structure 3, positioning them at the desired dust removal location. The free rotation of the five-axis robot 13 adjusts the positions of the dust removal component 2 and the adsorption structure 3. The dual air pump 206 is activated, drawing in air through the air inlet pipe 207. The air then enters the connecting pipe 209 through the air outlet pipe 208, and finally exits through the air outlet hood 210. The gas is sprayed out, blowing away or dispersing stubborn dust and grime adhering to the surface of the object. When the electrostatic dust removal rod 33 is activated, the high-voltage generator inside the electrostatic dust removal rod 33 generates a strong electric field on the surface of the rod. When dust particles, fibers and other pollutants in the air pass through the electric field, they are polarized or directly charged. Due to the property of "like charges repel and opposite charges attract" in electrostatics, the charged dust particles are attracted to the electrostatic dust removal rod 33 with the opposite charge by the electric field force, thus separating them from the air or the surface of the object and achieving the dust removal effect.
[0027] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. An electrostatic dust removal robot, characterized in that: The system includes a robot assembly (1), a dust removal assembly (2), and an adsorption structure (3). The dust removal assembly (2) is mounted on the robot assembly (1), and the adsorption structure (3) is mounted on the dust removal assembly (2). The dust removal assembly (2) includes a second connecting block (201), a connecting rod (202), a mounting plate (203), a third connecting block (204), a support frame (205), and a dual-outlet air pump (206). The mounting plate (203) is connected to the robot assembly (1) via the connecting rod (202), the second connecting block (204), a support frame (205), and a dual-outlet air pump (206). The connecting block (201) is installed on the first connecting block (14), and the support frame (205) is installed on both ends of the mounting plate (203) through the third connecting block (204). The air hood (210) is fixedly installed on the support frame (205) at equal intervals. The air inlet end of the dual air pump (206) is fixedly connected to the air inlet pipe (207). The air outlet end of the dual air pump (206) is connected to the air outlet pipe (208), the connecting pipe (209) and the air hood (210).
2. The electrostatic dust removal robot according to claim 1, characterized in that: The robot assembly (1) includes an electric chassis (11), rollers (12), a five-axis robot (13), and a first connecting block (14). The rollers (12) are mounted on both sides of the electric chassis (11), the five-axis robot (13) is mounted on the top of the electric chassis (11), and the first connecting block (14) is fixedly mounted on the free end of the five-axis robot (13). The first connecting block (14) is provided with mounting holes.
3. The electrostatic dust removal robot according to claim 2, characterized in that: The second connecting block (201) is provided with the same number of corresponding mounting holes as the first connecting block (14). The second connecting block (201) is fixedly connected to the first connecting block (14) by bolts. The connecting rod (202) is fixedly installed on the side of the second connecting block (201) away from the first connecting block (14). The mounting plate (203) is fixedly installed on the other end of the connecting rod (202).
4. The electrostatic dust removal robot according to claim 3, characterized in that: The third connecting block (204) and the mounting plate (203) are respectively provided with mounting holes at both ends. The third connecting block (204) is installed on both ends of the mounting plate (203) by bolts. The support frame (205) is fixedly installed on the third connecting block (204).
5. The electrostatic dust removal robot according to claim 4, characterized in that: The dual-outlet pump (206) is fixedly installed in the middle position of the mounting plate (203). The outlet pipe (208) is fixedly connected to the outlet end of the dual-outlet pump (206). The connecting pipe (209) is fixedly connected to the other end of the outlet pipe (208). The other end of the connecting pipe (209) is connected to the outlet cover (210).
6. The electrostatic dust removal robot according to claim 1, characterized in that: The adsorption structure (3) includes a fixing plate (31), a mounting frame (32) and an electrostatic dust removal rod (33). The fixing plate (31) is fixedly installed on one side of the third connecting block (204), the mounting frame (32) is fixedly installed on the fixing plate (31), and the electrostatic dust removal rod (33) is fixedly installed on the mounting frame (32).