A soot blowing device for a steam boiler flue bundle
Patent Information
- Application Number
- CN202522348266.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-05
AI Technical Summary
[0004]在使用过程中发现,现有的清灰装置不方便实现对灰尘进行处理,造成工作环境的污染,因此亟需一种蒸汽锅炉烟管束清灰装置
[0013]与现有技术相比本实用新型的有益效果为:通过移动装置、清理装置、支撑装置和动力装置配合对蒸汽锅炉烟管束内部进行清灰操作,通过清理装置和除尘装置配合对蒸汽锅炉烟管束内部进行吸尘操作。
Smart Images

Figure CN224778863U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of ash removal devices, and in particular to an ash removal device for steam boiler flue tube bundles. Background Technology
[0002] During boiler operation, fly ash particles carried by the flue gas adhere to the inner wall of the flue tubes, forming ash deposits. These ash deposits have poor thermal conductivity, creating thermal resistance, significantly reducing the boiler's thermal efficiency and output, and potentially leading to safety accidents (such as blockage, corrosion, or even tube rupture). Regular and effective ash removal is necessary, thus creating an urgent need for a steam boiler flue tube bundle ash removal device.
[0003] For example, in a class of prior art represented by application number CN202321292297.4, the main structure includes a cuboid frame structure, a screw jack, a drive motor, a cleaning rod, and a long copper wire brush. The screw jack is fixedly connected to a support base, and a first straight pipe is welded to the support base. A set screw that abuts against a column is threaded onto the first straight pipe. A horizontal support plate is connected to the top of the screw, and four second straight pipes are welded to the horizontal support plate. The drive motor is fixed to the horizontal support plate, and the output shaft of the drive motor is fixedly connected to one end of the cleaning rod through a universal coupling. The long copper wire brush is fixedly installed to the other end of the cleaning rod. Its structure is simple, easy to process and assemble, has low development cost, strong applicability, and is easy to disassemble, store, and transport; it reduces the number of personnel required for cleaning work, lowers labor intensity, saves cleaning time, improves work efficiency, and enhances the cleaning effect.
[0004] During use, it was found that existing dust removal devices are inconvenient for handling dust, causing pollution to the working environment. Therefore, there is an urgent need for a dust removal device for steam boiler flue tube bundles. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a steam boiler flue tube bundle cleaning device that uses a moving device, a cleaning device, a supporting device and a power device to perform ash cleaning operations inside the steam boiler flue tube bundle, and uses a cleaning device and a dust removal device to perform dust suction operations inside the steam boiler flue tube bundle.
[0006] This utility model discloses a steam boiler flue tube bundle cleaning device, including an operating platform; it also includes a moving device, a cleaning device, a supporting device, a power device, and a dust removal device. The moving device is installed on the operating platform, and the cleaning device, supporting device, power device, and dust removal device are all installed on the moving device. The moving device moves, the cleaning device cleans, the supporting device provides support, the power device provides power, and the dust removal device performs dust collection. The moving device, cleaning device, supporting device, and power device work together to clean the inside of the steam boiler flue tube bundle, and the cleaning device and dust removal device work together to collect dust inside the steam boiler flue tube bundle.
[0007] Preferably, the operating table includes a base, which is installed in the work area; the base provides support.
[0008] Preferably, the moving device includes two sets of linear motors, a moving bracket, and a mounting base. The two sets of linear motors are symmetrically mounted on the top of the base, and each set of linear motors is provided with a set of sliders. The moving bracket is mounted on the top of the two sets of sliders, and the mounting base is mounted on the top of the moving bracket. By starting the linear motors, the sliders, the moving bracket, and the mounting base are moved.
[0009] Preferably, the cleaning device includes a rotating shaft, a sprocket, and multiple sets of cleaning brushes. The rotating shaft is mounted on a mounting base via bearings, and a cavity is provided inside the rotating shaft. The sprocket is mounted on the rotating shaft, and multiple sets of collection covers are connected to the rotating shaft. All sets of cleaning brushes are mounted on the rotating shaft. By rotating the rotating shaft, the cleaning brushes are driven to rotate, and the multiple sets of cleaning brushes perform ash removal operations on the inside of the steam boiler flue tube bundle.
[0010] Preferably, the support device includes a bearing housing, which is installed at the top of the movable bracket and fitted onto the rotating shaft; the bearing housing provides support.
[0011] Preferably, the power unit includes a motor, a second sprocket, and a chain. The motor is mounted on the side of the mounting base and has an output shaft. The second sprocket is mounted on the motor output shaft, and the chain is connected to the first sprocket and the second sprocket. When the motor is started, the motor output shaft and the second sprocket rotate, and the shaft rotates through the chain drive.
[0012] Preferably, the dust removal device includes an exhaust pump, a first pipe, and a second pipe. The exhaust pump is installed on the side of the mounting base, and the output end of the exhaust pump is connected to the input end of the first pipe. The input end of the exhaust pump is connected to the output end of the second pipe. The second pipe is connected to the rotating shaft via a connector. When the exhaust pump is started, the dust floating inside the flue tube bundle of the steam boiler is drawn into the rotating shaft through the collection hood. The dust flows along the connector and the second pipe, and is discharged and collected through the output end of the first pipe.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the cleaning operation inside the flue tube bundle of the steam boiler is carried out by the cooperation of the moving device, the cleaning device, the supporting device and the power device, and the dust collection operation inside the flue tube bundle of the steam boiler is carried out by the cooperation of the cleaning device and the dust removal device. Attached Figure Description
[0014] Figure 1 This is an isometric drawing of the structure of this utility model; Figure 2 yes Figure 1 Structural isometric drawing of the operating console and moving device in this utility model; Figure 3 This is an isometric drawing of the structure of this utility model; Figure 4 yes Figure 3 A partially enlarged structural schematic diagram of the mobile device and power unit; Figure 5 yes Figure 3 A partially enlarged schematic diagram of the cleaning device.
[0015] The attached diagram is labeled as follows: 01, operating table; 11, base; 02, moving device; 21, linear motor; 22, slider; 23, moving bracket; 24, mounting base; 03, cleaning device; 31, rotating shaft; 32, sprocket one; 33, collection cover; 34, cleaning brush; 04, support device; 41, bearing seat; 05, power device; 51, motor; 52, sprocket two; 53, chain; 06, dust removal device; 61, exhaust pump; 62, first pipe; 63, second pipe; 64, communicating vessel. Detailed Implementation
[0016] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.
[0017] Example 1 A steam boiler flue tube bundle cleaning device includes an operating platform 01; characterized in that it further includes a moving device 02, a cleaning device 03, a supporting device 04, a power device 05, and a dust removal device 06, wherein the moving device 02 is installed on the operating platform 01, and the cleaning device 03, the supporting device 04, the power device 05, and the dust removal device 06 are all installed on the moving device 02. The mobile device 02 moves, the cleaning device 03 cleans, the supporting device 04 provides support, the power device 05 provides power, and the dust removal device 06 performs dust collection. The operating console 01 includes a base 11, which is installed in the work area; The moving device 02 includes two sets of linear motors 21, a moving bracket 23 and a mounting base 24. The two sets of linear motors 21 are symmetrically mounted on the top of the base 11. Each set of linear motors 21 is provided with a set of sliders 22. The moving bracket 23 is mounted on the top of the two sets of sliders 22 and the mounting base 24 is mounted on the top of the moving bracket 23. The cleaning device 03 includes a rotating shaft 31, a sprocket 32, and multiple sets of cleaning brushes 34. The rotating shaft 31 is mounted on the mounting base 24 via bearings. A cavity is provided inside the rotating shaft 31. The sprocket 32 is mounted on the rotating shaft 31. Multiple sets of collection covers 33 are connected to the rotating shaft 31. All sets of cleaning brushes 34 are mounted on the rotating shaft 31. The support device 04 includes a bearing seat 41, which is mounted on the top of the movable bracket 23 and is fitted onto the rotating shaft 31. The power unit 05 includes a motor 51, a second sprocket 52, and a chain 53. The motor 51 is mounted on the side of the mounting base 24 and has an output shaft. The second sprocket 52 is mounted on the output shaft of the motor 51, and the chain 53 is connected to the first sprocket 32 and the second sprocket 52. The mobile device 02 moves, the cleaning device 03 cleans, the supporting device 04 provides support, and the power device 05 provides a power source. The steam boiler flue tube bundle is fixed, and then the motor 51 is started, which drives the output shaft of the motor 51 and the sprocket 52 to rotate. Through the transmission of the chain 53, the rotating shaft 31 is driven to rotate. Then, the linear motor 21 is started, which drives the slider 22, the moving bracket 23 and the mounting base 24 to move, so that the rotating shaft 31 extends into the steam boiler flue tube bundle. By rotating the rotating shaft 31, the cleaning brush 34 is driven to rotate. Multiple sets of cleaning brushes 34 are used to clean the inside of the steam boiler flue tube bundle.
[0018] Example 2 like Figures 1 to 5 As shown, in addition to Embodiment 1, a dust removal device 06 is also included; The dust removal device 06 includes an exhaust pump 61, a first pipe 62, and a second pipe 63. The exhaust pump 61 is installed on the side of the mounting base 24. The output end of the exhaust pump 61 is connected to the input end of the first pipe 62, and the input end of the exhaust pump 61 is connected to the output end of the second pipe 63. The second pipe 63 is connected to the rotating shaft 31 through a connector 64. Dust removal device 06 performs dust collection operation; By starting the exhaust pump 61, the dust floating inside the flue tube bundle of the steam boiler is drawn into the rotating shaft 31 through the collection hood 33. The dust flows along the communicating vessel 64 and the second pipe 63, and is discharged and collected through the output end of the first pipe 62.
[0019] This utility model discloses a steam boiler flue tube bundle cleaning device. In operation, the steam boiler flue tube bundle is first fixed. Then, the motor 51 is started, driving the output shaft of the motor 51 and the sprocket 52 to rotate. Through the transmission of the chain 53, the rotating shaft 31 rotates. Then, the linear motor 21 is started, driving the slider 22, the moving bracket 23, and the mounting base 24 to move, so that the rotating shaft 31 extends into the steam boiler flue tube bundle. By rotating the rotating shaft 31, the cleaning brushes 34 rotate, and multiple sets of cleaning brushes 34 clean the inside of the steam boiler flue tube bundle. Afterwards, the exhaust pump 61 is started, and the dust floating inside the steam boiler flue tube bundle enters the rotating shaft 31 through the collection hood 33. The dust flows along the communicating vessel 64 and the second pipe 63, and is discharged and collected through the output end of the first pipe 62.
[0020] The bearing housing 41, motor 51, exhaust pump 61, and communicating vessel 64 of this utility model are commercially available. Those skilled in the industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.
[0021] The main function of this invention is to extract dust floating inside the flue tube bundle of a steam boiler.
[0022] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A steam boiler flue tube bundle cleaning device, comprising an operating platform (01); characterized in that, It also includes a mobile device (02), a cleaning device (03), a support device (04), a power device (05), and a dust removal device (06). The mobile device (02) is installed on the operating table (01), and the cleaning device (03), the support device (04), the power device (05), and the dust removal device (06) are all installed on the mobile device (02). The mobile device (02) moves, the cleaning device (03) cleans, the support device (04) provides support, the power device (05) provides power, and the dust removal device (06) performs dust collection.
2. The steam boiler flue tube bundle cleaning device as described in claim 1, characterized in that, The operating console (01) includes a base (11), which is installed in the work area.
3. The steam boiler flue tube bundle cleaning device as described in claim 2, characterized in that, The moving device (02) includes two sets of linear motors (21), a moving bracket (23) and a mounting base (24). The two sets of linear motors (21) are symmetrically mounted on the top of the base (11). Each set of linear motors (21) is provided with a set of sliders (22). The moving bracket (23) is mounted on the top of the two sets of sliders (22), and the mounting base (24) is mounted on the top of the moving bracket (23).
4. The steam boiler flue tube bundle cleaning device as described in claim 3, characterized in that, The cleaning device (03) includes a rotating shaft (31), a sprocket (32) and multiple sets of cleaning brushes (34). The rotating shaft (31) is mounted on the mounting base (24) via bearings. A cavity is provided inside the rotating shaft (31). The sprocket (32) is mounted on the rotating shaft (31). Multiple sets of collection covers (33) are connected to the rotating shaft (31). All sets of cleaning brushes (34) are mounted on the rotating shaft (31).
5. The steam boiler flue tube bundle cleaning device as described in claim 4, characterized in that, The support device (04) includes a bearing seat (41), which is mounted on the top of the movable bracket (23) and is fitted onto the rotating shaft (31).
6. The steam boiler flue tube bundle cleaning device as described in claim 4, characterized in that, The power unit (05) includes a motor (51), a second sprocket (52) and a chain (53). The motor (51) is mounted on the side of the mounting base (24). The motor (51) has an output shaft. The second sprocket (52) is mounted on the output shaft of the motor (51). The chain (53) is connected to the first sprocket (32) and the second sprocket (52).
7. The steam boiler flue tube bundle cleaning device as described in claim 4, characterized in that, The dust removal device (06) includes an exhaust pump (61), a first pipe (62) and a second pipe (63). The exhaust pump (61) is installed on the side of the mounting base (24). The output end of the exhaust pump (61) is connected to the input end of the first pipe (62). The input end of the exhaust pump (61) is connected to the output end of the second pipe (63). The second pipe (63) is connected to the rotating shaft (31) through a connector (64).
Citation Information
Patent Citations
Boiler smoke tube ash removal device
CN219735352U