A disc and capstan combined caterpillar type drawing machine

CN224778982UActive Publication Date: 2026-09-22DONGGUAN FANGRONG METALLURGICAL EQUIP CO LTD
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Patent Information

Application Number
CN202522310968.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-30
Publication Date
2026-09-22
Estimated Expiration
2035-10-30

AI Technical Summary

Technical Problem

[0002]原有的拉拔机上采用铁制的模具进行拉拔,搭配电木用皮带,多组模具生产,拖轮式的机头成本高,速度慢,模具设计还需要很精准,振动大,拉拔过程不稳定,调节拉力的张紧系统不稳定,对材料的厚薄直径调节不够好,整体成本高,采用链条和链轮的带动,振动幅度大,前后料盘卷料少,生产效率低下

Benefits of technology

[0017]本实用新型的有益效果为:提供一种盘拉盘收的履带式拉拔机,该盘拉盘收的履带式拉拔机通过橡胶履带代替原有的铁块夹持,降低了成本,也不再需要多个模具,通过摩擦来带动材料的输送,拉拔过程不会变形,更好控制拉力张紧程度,控制范围大,针对原材料的厚薄有良好的直径调节,整机成本低,取消了链条和链轮,减少了振动,提高料架的承受能力,放料盘与收料盘的直径大、高度高,对于材料的收放量多,连续作业能力强,有效提高生产力。

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Abstract

The utility model discloses a disc draws the disc to receive caterpillar type drawing -in machine, including the material feeding disc, the material receiving disc, the front guide mechanism, the pre -straightening mechanism, caterpillar drawing mechanism and the rear guide mechanism. This disc draws the disc to receive caterpillar type drawing -in machine through the rubber caterpillar to replace the original iron block clamping, has reduced the cost, also no longer needs multiple moulds, through the friction to drive the conveyance of material, and the drawing -in process will not deform, better control the tension degree of tension, and the control range is big, and the good diameter adjustment of the thickness of raw material, and the whole machine cost is low, cancels the chain and the sprocket, reduces the vibration, improves the bearing capacity of material rack, and the diameter of material feeding disc and material receiving disc is big, and the height is high, and the material receiving and releasing amount is much, and the continuous operation ability is strong, and the productivity is effectively improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of material drawing, and in particular to a crawler-type drawing machine that can draw and retract materials in a coil. Background Technology

[0002] The original drawing machine used iron molds for drawing, coupled with belts for bakelite, and produced multiple sets of molds. The roller-type machine head was expensive, slow, required very precise mold design, had large vibrations, and the drawing process was unstable. The tensioning system for adjusting the tension was unstable, and the adjustment of the material thickness and diameter was not good enough. The overall cost was high. The use of chains and sprockets resulted in large vibration amplitudes, less material winding on the front and rear trays, and low production efficiency. Utility Model Content

[0003] One objective of this invention is to provide a tracked drawing machine with a disc-pulling and disc-retracting mechanism to solve the problems existing in the prior art.

[0004] To achieve this objective, the present invention adopts the following technical solution:

[0005] A tracked drawing machine with a disc-pull and disc-retract mechanism includes a feeding disc, a receiving disc, a front guide mechanism, a pre-straightening mechanism, a tracked drawing mechanism, and a rear guide mechanism.

[0006] Both the feeding tray and the receiving tray include a rotating tray and a tray motor, and the tray motor drives the rotation of the rotating tray.

[0007] The front guide mechanism includes a first transverse guide wheel, a first longitudinal guide wheel, a second transverse guide wheel, a second longitudinal guide wheel, a third transverse guide wheel, and a third longitudinal guide wheel;

[0008] The pre-straightening mechanism includes pre-straightening guide wheels, which are distributed on both sides;

[0009] The track pulling mechanism includes track wheels and a rubber track, with the rubber track driving between the track wheels;

[0010] The rear guide mechanism includes a fourth transverse guide wheel and a fourth longitudinal guide wheel.

[0011] As a preferred technical solution, both the feeding tray and the receiving tray are equipped with a tray base frame, the tray motor is fixed on the tray base frame, the rotating tray rotates horizontally on the tray base frame, a sensing plate is installed on the drive shaft of the tray motor, a plate sensor is fixed on the tray base frame, and the plate sensor is connected to the sensing plate for signal transmission.

[0012] As a preferred technical solution, the front guide mechanism includes a front guide bracket and a front guide auxiliary frame. A front guide connecting rod connects the front guide bracket and the front guide auxiliary frame. The first transverse guide wheel and the first longitudinal guide wheel are located inside the front guide auxiliary frame, and the second transverse guide wheel, the second longitudinal guide wheel, the third transverse guide wheel, and the third longitudinal guide wheel are located inside the front guide bracket.

[0013] As a preferred technical solution, the pre-straightening mechanism includes a pre-straightening support, the pre-straightening guide wheel is located at the front end of the pre-straightening support, and an outer mold base is installed at the rear end of the pre-straightening support.

[0014] As a preferred technical solution, the track pulling mechanism includes a pulling frame, the track wheels are rotatably connected to both ends of the pulling frame, a tension adjustment module is installed inside the pulling frame, the tension adjustment module moves in the vertical direction, and the tension adjustment module is abutted against the rubber track.

[0015] As a preferred technical solution, a protective cover is hinged to the drawing frame, and the protective cover covers the outside of the rubber track.

[0016] As a preferred technical solution, the rear guide mechanism includes a rear guide bracket, and the fourth transverse guide wheel and the fourth longitudinal guide wheel are located inside the rear guide bracket.

[0017] The beneficial effects of this utility model are as follows: It provides a tracked drawing machine with disc-pull and disc-retract mechanism. This tracked drawing machine uses rubber tracks to replace the original iron block clamping, which reduces costs and eliminates the need for multiple molds. It drives the material conveying through friction, and the drawing process does not deform. It also allows for better control of the tension, with a wide control range. It has good diameter adjustment for different thicknesses of raw materials, low overall machine cost, and eliminates chains and sprockets, reducing vibration and improving the load-bearing capacity of the material rack. The large diameter and height of the feeding and receiving discs allow for large material feeding and receiving volumes, strong continuous operation capability, and effectively improved productivity. Attached Figure Description

[0018] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments.

[0019] Figure 1 This is a schematic diagram of the overall structure of a tracked drawing machine with a disc-pulling and disc-retracting mechanism as described in the embodiment.

[0020] Figure 2 This is a schematic diagram of the feeding tray structure described in the embodiment;

[0021] Figure 3 This is a structural diagram of the combined front guide mechanism and pre-straightening mechanism described in the embodiment;

[0022] Figure 4 This is a schematic diagram of the track pulling mechanism described in the embodiment;

[0023] Figure 5 This is a schematic diagram of the rear guide mechanism described in the embodiment.

[0024] Figures 1 to 5 middle:

[0025] 1. Feeding tray; 2. Receiving tray; 3. Front guide mechanism; 4. Pre-straightening mechanism; 5. Track pulling mechanism; 6. Rear guide mechanism; 7. Rotating tray; 8. Tray motor; 9. First transverse guide wheel; 10. First longitudinal guide wheel; 11. Second transverse guide wheel; 12. Second longitudinal guide wheel; 13. Third transverse guide wheel; 14. Third longitudinal guide wheel; 15. Pre-straightening guide wheel; 16. Track wheel; 17. Rubber track; 18. Fourth transverse guide wheel; 19. Fourth longitudinal guide wheel; 20. Tray base frame; 21. Induction plate; 22. Plate sensor; 23. Front guide bracket; 24. Front guide auxiliary frame; 25. Front guide connecting rod; 26. Pre-straightening support; 27. Outer mold base; 28. Pulling frame; 29. ​​Tension adjustment module; 30. Protective cover; 31. Rear guide bracket. Detailed Implementation

[0026] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0027] like Figures 1 to 5 As shown in this embodiment, a tracked drawing machine with a disc-type pull and retract mechanism includes a feeding disc 1, a receiving disc 2, a front guide mechanism 3, a pre-straightening mechanism 4, a tracked drawing mechanism 5, and a rear guide mechanism 6. Both the feeding disc 1 and the receiving disc 2 include a rotating disc 7 and a disc motor 8, with the disc motor 8 driving the rotation of the rotating disc 7. The front guide mechanism 3 includes a first transverse guide wheel 9, a first longitudinal guide wheel 10, a second transverse guide wheel 11, a second longitudinal guide wheel 12, a third transverse guide wheel 13, and a third longitudinal guide wheel 14. The pre-straightening mechanism 4 includes a pre-straightening guide wheel 15, which is distributed on both sides. The tracked drawing mechanism 5 includes track wheels 16 and a rubber track 17, with the rubber track 17 driving between the track wheels 16. The rear guide mechanism 6 includes a fourth transverse guide wheel 18 and a fourth longitudinal guide wheel 19.

[0028] Material is wound on the feeding tray 1 and output from the feeding tray 1. It is guided by the first transverse guide wheel 9 and the first longitudinal guide wheel 10 on the front guide mechanism 3 and then guided by the second transverse guide wheel 11, the second longitudinal guide wheel 12, the third transverse guide wheel 13 and the third longitudinal guide wheel 14. After being straightened by the pre-straightening guide wheel 15 to ensure straightness, it passes through the outer mold base 27 and enters the track pulling mechanism 5. Under the rotation of the track wheel 16, the rubber track 17 moves backward. Under the guidance of the fourth transverse guide wheel 18 and the fourth longitudinal guide wheel 19, it enters the receiving tray 2 for winding and storage. It can be processed continuously, which effectively improves the pulling efficiency.

[0029] Both the feeding tray 1 and the receiving tray 2 are equipped with a tray base 20. The tray motor 8 is fixed on the tray base 20. The rotating tray 7 rotates horizontally on the tray base 20. A sensing plate 21 is installed on the drive shaft of the tray motor 8. A plate sensor 22 is fixed on the tray base 20. The plate sensor 22 is connected to the sensing plate 21 for signal transmission. The tray motor 8 drives the rotating tray 7 to feed and receive materials. During the rotation, the amount of material output or input is known by the sensing plate 21 and the plate sensor 22.

[0030] The front guide mechanism 3 includes a front guide bracket 23 and a front guide auxiliary frame 24. A front guide connecting rod 25 connects the front guide bracket 23 and the front guide auxiliary frame 24. The first transverse guide wheel 9 and the first longitudinal guide wheel 10 are located inside the front guide auxiliary frame 24. The second transverse guide wheel 11, the second longitudinal guide wheel 12, the third transverse guide wheel 13, and the third longitudinal guide wheel 14 are located inside the front guide bracket 23. The rear guide mechanism 6 includes a rear guide bracket 31. The fourth transverse guide wheel 18 and the fourth longitudinal guide wheel 19 are located inside the rear guide bracket 31. In terms of material guidance, the transverse guide wheel cooperates with the longitudinal guide wheel to allow the material to pass through the middle hole, maintaining a straight guiding state.

[0031] The pre-straightening mechanism 4 includes a pre-straightening support 26, a pre-straightening guide wheel 15 located at the front end of the pre-straightening support 26, and an outer mold base 27 installed at the rear end of the pre-straightening support 26. Under the action of several pre-straightening guide wheels 15 on the left and right, the material can enter the outer mold base 27 in a straight line and be drawn through the free core. The pre-straightening guide wheels 15 are not powered and rotate by the passage of the material to increase straightness.

[0032] The tracked drawing mechanism 5 includes a drawing frame 28, with track wheels 16 rotatably connected to both ends of the drawing frame 28. A tension adjustment module 29 is installed inside the drawing frame 28. The tension adjustment module 29 moves vertically and abuts against the rubber track 17. The up-and-down movement of the tension adjustment module 29 on the drawing frame 28 allows for a suitable spacing between the upper and lower tension adjustment modules 29 to clamp the material. This provides a wide adjustment range and effectively controls the thickness and diameter of the material. When the track wheels 16 rotate, the rubber track 17 drives the material backward through friction, replacing the original iron mold, improving clamping force and traction. Furthermore, it eliminates the need for chain and sprocket conveying, reducing vibration. The entire drawing frame 28 has a large bearing capacity and low cost. Under the action of the rubber, the material will not deform.

[0033] In addition, a protective cover 30 is hinged to the drawing frame 28, and the protective cover 30 covers the outside of the rubber track 17.

[0034] It should be stated that the above specific embodiments are merely preferred embodiments of this utility model and the technical principles used therein. Within the scope of the technology disclosed in this utility model, any changes or substitutions that are easily conceived by those skilled in the art should be covered within the protection scope of this utility model.

Claims

1. A tracked drawing machine with a disc-pulling and disc-retracting mechanism, characterized in that, This includes a feeding tray, a receiving tray, a front guide mechanism, a pre-straightening mechanism, a track pulling mechanism, and a rear guide mechanism; Both the feeding tray and the receiving tray include a rotating tray and a tray motor, and the tray motor drives the rotation of the rotating tray. The front guide mechanism includes a first transverse guide wheel, a first longitudinal guide wheel, a second transverse guide wheel, a second longitudinal guide wheel, a third transverse guide wheel, and a third longitudinal guide wheel; The pre-straightening mechanism includes pre-straightening guide wheels, which are distributed on both sides; The track pulling mechanism includes track wheels and a rubber track, with the rubber track driving between the track wheels; The rear guide mechanism includes a fourth transverse guide wheel and a fourth longitudinal guide wheel.

2. The tracked drawing machine with disc-type drawing and retracting as described in claim 1, characterized in that, Both the feeding tray and the receiving tray are equipped with tray base frames. The tray motor is fixed on the tray base frame. The rotating tray rotates horizontally on the tray base frame. A sensing plate is installed on the drive shaft of the tray motor. A plate sensor is fixed on the tray base frame. The plate sensor is connected to the sensing plate for signal transmission.

3. The tracked drawing machine with disc-type drawing and retracting as described in claim 1, characterized in that, The front guide mechanism includes a front guide bracket and a front guide auxiliary frame. A front guide connecting rod connects the front guide bracket and the front guide auxiliary frame. The first transverse guide wheel and the first longitudinal guide wheel are located inside the front guide auxiliary frame. The second transverse guide wheel, the second longitudinal guide wheel, the third transverse guide wheel, and the third longitudinal guide wheel are located inside the front guide bracket.

4. A tracked drawing machine with a disc-pulling and disc-retracting mechanism according to claim 1, characterized in that, The pre-straightening mechanism includes a pre-straightening support, the pre-straightening guide wheel is located at the front end of the pre-straightening support, and an outer mold base is installed at the rear end of the pre-straightening support.

5. A tracked drawing machine with a disc-pulling and disc-retracting mechanism according to claim 1, characterized in that, The track pulling mechanism includes a pulling frame, the track wheels are rotatably connected to both ends of the pulling frame, and a tension adjustment module is installed inside the pulling frame. The tension adjustment module moves in the vertical direction and is abutted against the rubber track.

6. A tracked drawing machine with disc-type drawing and retracting according to claim 5, characterized in that, A protective cover is hinged to the drawing frame, and the protective cover covers the outside of the rubber track.

7. A tracked drawing machine with a disc-pulling and disc-retracting mechanism according to claim 1, characterized in that, The rear guide mechanism includes a rear guide bracket, and the fourth transverse guide wheel and the fourth longitudinal guide wheel are located inside the rear guide bracket.