Steel wire raw material extension and winding mechanism

Abstract

The utility model relates to the technical field of steel wire reel raw material processing, specifically relates to a kind of steel wire raw material extension winding mechanism, technical solution point includes rack table, the pressure wheel extension unit, heat treatment module and winding machine being set on rack table, the pressure wheel extension unit includes multiple pressure wheel parts that can be adjusted position up and down, and fixed wheel part with position unadjustable, steel wire passes between fixed wheel part and pressure wheel part and is sent into heat treatment module, the heat treatment module is used to provide set temperature to let steel wire pass, the winding machine is installed at the rear of heat treatment module and is at high place, support frame is set on rack table, winding machine includes driving motor, winding drum, driving motor drives winding drum to rotate and wind steel wire, winding drum is vertically arranged and winds steel wire, steel wire is wound and is separated from winding drum by its own weight after the utility model.The winding drum hanging mode of winding mechanism reaches the effect that winding and discharging are facilitated.

Description

Technical Field

[0001] This utility model relates to the technical field of steel wire roll raw material processing, and specifically to a steel wire raw material extension and winding mechanism. Background Technology

[0002] Steel wire is one of the four major types of steel products: plates, tubes, profiles, and wires. It is a reprocessed product made from hot-rolled wire rod through cold drawing. Classified by cross-sectional shape, it mainly includes round, square, rectangular, triangular, elliptical, flat, trapezoidal, and Z-shaped wires. After processing, steel wire needs to be wound for easy transportation. After winding, the wire is stacked together for transport, thus requiring a steel wire winding mechanism. Existing mechanisms use circular rollers to wind the wire, typically driven by a motor. After winding, the wound wire is removed from the roller for the next winding operation.

[0003] The existing winding mechanism directly winds and shapes the raw steel wire. Because some parts of the steel wire are severely bent, it is difficult to shape. Moreover, the existing winding drum is driven in one direction. This means that the main traction force of the steel wire is provided by the one-way driven winding drum. If the steel wire is wound too tightly on the winding drum, it cannot be unwound, causing the steel wire to accumulate on the winding drum and affecting subsequent winding.

[0004] Therefore, a new winding method needs to be redesigned. Summary of the Invention

[0005] In order to solve the technical problems and shortcomings of the prior art, the present invention provides a steel wire material extension and winding mechanism, which can facilitate the operator to wind up the steel wire, and is stable and reliable in operation, and overcomes the problem that the steel wire is easily stuck on the winding drum due to excessive friction between the winding drum and the steel wire.

[0006] To achieve the above and other related objectives, the present invention adopts the following technical solution: A steel wire material stretching and winding mechanism includes a frame, a pressure roller stretching unit, a heat treatment module, and a winding machine mounted on the frame. The pressure roller stretching unit includes multiple pressure rollers with adjustable positions and fixed rollers with non-adjustable positions. The steel wire passes between the fixed rollers and the pressure rollers and is fed into the heat treatment module. The heat treatment module provides a set temperature for the steel wire to pass through. The winding machine is installed behind the heat treatment module and at a higher position. A support frame is provided on the frame. The winding machine includes a drive motor and a winding drum. The drive motor drives the winding drum to rotate and wind the steel wire. The winding drum is vertically positioned and winds the steel wire. After being wound, the steel wire detaches from the winding drum by its own weight.

[0007] Preferably, the winding drum is equipped with a main shaft, and the main shaft is equipped with a gear adjustment mechanism. The drive motor drives the main shaft to rotate through the gear adjustment mechanism, and the gear adjustment mechanism adjusts the speed of the main shaft.

[0008] Preferably, the gear adjustment mechanism includes a base, a driven gear one, a gear frame, a driving gear, a driving auxiliary gear one, and a driving auxiliary gear two. The lower side of the gear frame is rotatably mounted on the base, and the driving gear, the driving auxiliary gear one, and the driving auxiliary gear two are rotatably mounted on the upper side of the gear frame. The driving auxiliary gear one and the driving auxiliary gear two are located on both sides of the driving gear and mesh with it. The driving auxiliary gear one meshes with the driven gear one after the base swings close to it.

[0009] Preferably, the base is further provided with a transmission gear one, a transmission gear two, a drive gear one, and a drive gear two. The transmission gear one, the transmission gear two, the drive gear one, and the drive gear two mesh in sequence. After the gear carrier moves away from the driven gear one, the driving auxiliary gear two meshes with the transmission gear one.

[0010] Preferably, the second drive gear is mounted on a swing plate, one end of which is mounted on a base, and the other end of which is provided with a protruding rod. A tension spring is fixed on the protruding rod, and the other end of the tension spring is fixed on the base and provides tension to keep the second drive gear meshing with the first drive gear.

[0011] Preferably, an auxiliary roller is mounted on either the first drive gear or the second drive gear on the base.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model pre-treats the steel wire using a pressure roller stretching unit. Temperature control via a heat treatment module makes the steel wire easier to deform and stretch. During winding and cooling on the winding drum of the winding machine, the steel wire, due to its hanging mounting method with the drum facing downwards, can detach from the drum by its own weight. This improves the stability and reliability of the wound steel wire, preventing it from getting stuck on the drum and allowing for continuous operation. 2. This utility model can adjust the speed of the main shaft through a gear adjustment mechanism, thereby adjusting the speed of the winding drum; 3. The gear adjustment mechanism of this utility model can make the gear frame swing forward or backward by means of the forward and reverse rotation of the drive motor, thereby realizing meshing transmission or separation, which facilitates the motion control of the winding drum. 4. By utilizing the sequential meshing of transmission gear one, transmission gear two, drive gear one, and drive gear two, multiple components can be controlled by a single drive motor for transmission, and the auxiliary roller can be operated simultaneously, further improving operational reliability and preventing wire winding from overlapping or jamming.

[0013] Other additional advantages and benefits of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description

[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a simplified schematic diagram of the overall structure of an embodiment of this application; Figure 2 This is an exploded view of the gear adjustment mechanism according to an embodiment of this application; Figure 3 This is a schematic diagram of the transmission principle of this application.

[0015] Explanation of reference numerals for major components: 1. Frame; 2. Press roller extension unit; 21. Press roller assembly; 22. Fixed roller assembly; 3. Heat treatment module; 4. Winding machine; 5. Support frame; 6. Drive motor; 7. Winding drum; 8. Steel wire; 9. Main shaft; 10. Gear adjustment mechanism; 101. Base; 102. Driven gear one; 103. Gear frame; 104. Drive gear; 105. Drive auxiliary gear one; 106. Drive auxiliary gear two; 107. Transmission gear one; 108. Transmission gear two; 109. Drive gear one; 110. Drive gear two; 111. Swing plate; 112. Protruding rod; 113. Tension spring; 11. Auxiliary roller. Detailed Implementation

[0016] The specific embodiments of the present invention will be further described below with reference to the accompanying drawings. The following specific examples illustrate the embodiments of the present invention, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that, unless otherwise specified, the following embodiments and features in the embodiments can be combined with each other.

[0017] It should be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of the present invention. The illustrations only show the components related to the present invention and are not drawn according to the number, shape and size of the components in actual implementation. In actual implementation, the form, quantity and proportion of each component can be changed at will, and the layout of the components may also be more complex.

[0018] It should be noted that in the description of this application, the terms "upper," "lower," "left," "right," "inner," and "outer," etc., indicating directional or positional relationships, are based on the directional or positional relationships shown in the accompanying drawings. These are merely for ease of description and do not indicate or imply that the device or element must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the invention. Furthermore, it should be noted that in the description of this application, unless otherwise explicitly specified and limited, the terms "installed," "connected," "linked," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two elements. Those skilled in the art can understand the specific meaning of the above terms in the invention based on the specific circumstances. Example

[0019] This invention discloses a steel wire raw material extension and winding mechanism, with reference to... Figure 1 As shown, the system includes a frame 1, a pressure roller extending unit 2, a heat treatment module 3, and a winding machine 4, all mounted on the frame 1. The pressure roller extending unit 2 includes multiple vertically adjustable pressure rollers 21 and fixed rollers 22. The steel wire 8 passes between the fixed rollers 22 and the pressure rollers 21 and is fed into the heat treatment module 3. The heat treatment module 3 provides a set temperature for the steel wire 8 to pass through. The winding machine 4 is installed behind the heat treatment module 3. This is consistent with conventional equipment. It should be noted that the pressure roller extending unit 2 uses different pressure rollers 21 to limit, guide, and initially shape the steel wire 8. The heat treatment module 3 can specifically be a constant temperature heating chamber, providing the corresponding set temperature. Heating the steel wire 8 helps with reshaping and winding it.

[0020] Based on the above, the core of this solution lies in the following: the winding machine 4 is positioned at a high location, with a support frame 5 installed on the machine frame 1. The winding machine 4 includes a drive motor 6 and a winding drum 7. The drive motor 6 drives the winding drum 7 to rotate and wind the steel wire 8. The winding drum 7 is vertically positioned and winds the steel wire 8. After being wound, the steel wire 8 detaches from the winding drum 7 due to its own weight. In this way, the winding drum 7 is vertically positioned with its axis pointing downwards, allowing for simultaneous winding and unwinding. The unwinding occurs because the steel wire 8 detaches from the winding drum 7 due to its own weight after being wound.

[0021] The principle of this scheme is as follows: The pressure roller stretching unit 2 pre-treats the steel wire 8. Through the temperature control of the heat treatment module 3, the steel wire 8 is made easier to deform and stretch. When it is wound and cooled by the winding drum 7 on the winding machine 4, the steel wire 8 can be unwound from the winding drum 7 by its own weight because the winding machine 4 is mounted in a hanging manner and the winding drum 7 is facing downwards. This improves the stability and reliability of the wound steel wire 8, makes it less likely to get stuck on the winding drum 7, and allows for continuous operation.

[0022] Combination Figure 2 and Figure 3 As shown, a main shaft 9 is mounted on the winding drum 7, and a gear adjustment mechanism 10 is mounted on the main shaft 9. The drive motor 6 drives the main shaft 9 to rotate through the gear adjustment mechanism 10, and the gear adjustment mechanism 10 adjusts the speed of the main shaft 9.

[0023] Specifically, the gear adjustment mechanism 10 includes a base 101, a driven gear 102, a gear carrier 103, a driving gear 104, a driving auxiliary gear 105, and a driving auxiliary gear 106. The lower side of the gear carrier 103 is rotatably mounted on the base 101, and the driving gear 104, the driving auxiliary gear 105, and the driving auxiliary gear 106 are rotatably mounted on the upper side of the gear carrier 103. The driving auxiliary gear 105 and the driving auxiliary gear 106 are located on both sides of the driving gear 104 and mesh with it. The driving auxiliary gear 105 meshes with the driven gear 102 after the base 101 swings closer to it.

[0024] Therefore, the gear adjustment mechanism 10 of this scheme can, with the help of the forward and reverse rotation of the drive motor 6, cause the gear carrier 103 to swing forward or reverse, thereby achieving meshing transmission or disengagement, facilitating the motion control of the take-up drum 7. When the drive motor 6 connects to the drive gear 104 and drives the drive gear 104 to rotate counterclockwise, the gear carrier 103 will rotate counterclockwise due to friction, thereby meshing the main and auxiliary gears 1 and the driven gear 102 to achieve transmission. When the driven gear 102 rotates counterclockwise, the take-up drum 7 also moves synchronously. When the drive motor 6 stops rotating, the take-up drum 7 also stops rotating. When the drive motor 6 rotates in the opposite direction, the gear carrier 103 rotates clockwise, and then the main and auxiliary gears 1 disengage from the driven gear 102.

[0025] Next, we learned more about this solution: The base 101 is also equipped with a transmission gear 107, a transmission gear 108, a drive gear 109, and a drive gear 110. The transmission gear 107, the transmission gear 108, the drive gear 109, and the drive gear 110 mesh in sequence. After the gear carrier 103 moves away from the driven gear 102, the driving auxiliary gear 106 meshes with the transmission gear 107.

[0026] After the gear carrier 103 rotates clockwise, the main and auxiliary gears move towards the transmission gear 107, thereby realizing the movement of the drive gear 109 and the drive gear 110.

[0027] Drive gear 110 is mounted on swing plate 111. One end of swing plate 111 is mounted on base 101, and the other end of swing plate 111 is provided with a protruding rod 112. A tension spring 113 is fixed on the protruding rod 112, and the other end of tension spring 113 is fixed on base 101 and provides tension to keep drive gear 110 engaged with drive gear 109. Drive gear 109 is mounted on base 101, or auxiliary roller 11 is mounted on drive gear 110.

[0028] Combination Figure 1 As shown, the auxiliary roller 11 is positioned such that, through the sequential meshing of transmission gear 107, transmission gear 108, drive gear 109, and drive gear 110, a single drive motor 6 can control the transmission of multiple components, enabling the auxiliary roller 11 to operate simultaneously. This further improves operational reliability and prevents the steel wire 8 from overlapping or jamming during winding. At least one auxiliary roller 11 can be configured. If two are configured, one can be in use and the other as a backup, depending on requirements.

[0029] The technical solution of the present invention has been described above with reference to the preferred embodiments shown in the accompanying drawings. The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. For those skilled in the art, the present invention can have various modifications and variations. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A steel wire material stretching and winding mechanism, comprising a frame (1), a pressure roller stretching unit (2), a heat treatment module (3), and a winding machine (4) disposed on the frame (1), wherein the pressure roller stretching unit (2) comprises a plurality of pressure roller components (21) with adjustable positions and fixed roller components (22) with non-adjustable positions, wherein a steel wire (8) passes between the fixed roller component (22) and the pressure roller component (21) and is fed into the heat treatment module (3), wherein the heat treatment module (3) is used to provide a set temperature for the steel wire (8) to pass through, characterized in that, The winding machine (4) is installed behind the heat treatment module (3) and at a high position. A support frame (5) is set on the frame platform (1). The winding machine (4) includes a drive motor (6) and a winding drum (7). The drive motor (6) drives the winding drum (7) to rotate and wind up the steel wire (8). The winding drum (7) is set vertically and winds up the steel wire (8). After being wound up, the steel wire (8) is released from the winding drum (7) by its own weight.

2. The steel wire raw material extension and winding mechanism according to claim 1, characterized in that, The winding drum (7) is equipped with a main shaft (9), and the main shaft (9) is equipped with a gear adjustment mechanism (10). The drive motor (6) drives the main shaft (9) to rotate through the gear adjustment mechanism (10), and the gear adjustment mechanism (10) adjusts the speed of the main shaft (9).

3. The steel wire raw material extension and winding mechanism according to claim 2, characterized in that, The gear adjustment mechanism (10) includes a base (101), a driven gear one (102), a gear frame (103), a driving gear (104), a driving auxiliary gear one (105), and a driving auxiliary gear two (106). The lower side of the gear frame (103) is rotatably mounted on the base (101), and the driving gear (104), driving auxiliary gear one (105), and driving auxiliary gear two (106) are rotatably mounted on the upper side of the gear frame (103). The driving auxiliary gear one (105) and driving auxiliary gear two (106) are located on both sides of the driving gear (104) and mesh with it. The driving auxiliary gear one (105) meshes with the driven gear one (102) after the base (101) swings close to it.

4. The steel wire raw material extension and winding mechanism according to claim 3, characterized in that, The base (101) is also provided with a transmission gear one (107), a transmission gear two (108), a drive gear one (109) and a drive gear two (110). The transmission gear one (107), the transmission gear two (108), the drive gear one (109) and the drive gear two (110) mesh in sequence. After the gear frame (103) moves away from the driven gear one (102), the driving auxiliary gear two (106) meshes with the transmission gear one (107).

5. The steel wire raw material extension and winding mechanism according to claim 4, characterized in that, The second drive gear (110) is mounted on the swing plate (111). One end of the swing plate (111) is mounted on the base (101). The other end of the swing plate (111) is provided with a protruding rod (112). A tension spring (113) is fixed on the protruding rod (112). The other end of the tension spring (113) is fixed on the base (101) and provides tension to keep the second drive gear (110) meshing with the first drive gear (109).

6. The steel wire raw material extension and winding mechanism according to claim 5, characterized in that, An auxiliary roller (11) is mounted on the base (101) via either the first drive gear (109) or the second drive gear (110).

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