A metal banding punch and round die
Patent Information
- Application Number
- CN202521720244.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-13
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-08-13
AI Technical Summary
[0003]现有的冲圆模具为了脱模,收口处不得不预留空间,导致收口处折弯效果达不到
[0011]与现有技术相比,本实用新型的有益效果是:侧成型组件包括支撑座、推拉气缸和成型板,支撑座顶端安装有推拉气缸,推拉气缸驱动成型板往复移动,两个侧成型组件对称安装于成型模组件两侧,用于解决收口处折弯效果不足的问题;推拉气缸驱动成型板往复运动,在主冲压过程中,从两侧向箍带收口处施加侧向压力,补充成型力,抵消因脱模预留空间导致的成型不足,确保收口处折弯效果达标。
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Figure CN224779023U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of band punching technology, specifically a metal band punching die. Background Technology
[0002] During the forming process, the overlapping parts of the ear circles of the clamp are prone to misalignment, leading to localized stress concentration during use. Furthermore, ensuring a proper fit between the overlapping ear circles is difficult, causing stress during welding and affecting the clamp's service life. To address these challenges in clamp forming, a specialized circular tooling was designed.
[0003] Existing punching dies require space to be left at the slit for demolding, which results in the bending effect at the slit not being achieved. Utility Model Content
[0004] The purpose of this invention is to provide a metal band punching die to solve the problems in the prior art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a metal band punching die, comprising a base, a forming die assembly mounted on the top of the base, a stamping mechanism mounted on the base at the forming die assembly, and side forming assemblies mounted on both sides of the base at the forming die assembly; the forming die assembly includes a base, two movable forming claws rotatably mounted in the middle of the base, the two movable forming claws being symmetrically arranged, and a reset assembly for acting on the movable forming claws being disposed below the movable forming claws on the base; the stamping mechanism includes a punch, the punch being a cylindrical structure with a planar cut.
[0006] Preferably, the movable forming claw includes a rotating base, the base having a rotating groove that mates with the rotating base, and a limiting plate being installed on the base outside the movable forming claw.
[0007] Preferably, the reset assembly consists of a reset spring and a push rod, with the reset spring located below the push rod.
[0008] Preferably, the side forming assembly includes a support base, a push-pull cylinder, and a forming plate. The push-pull cylinder is installed at the top of the support base, and the push-pull cylinder drives the forming plate to reciprocate.
[0009] Preferably, the stamping mechanism includes a bracket and a limiting seat, and a lifting cylinder is installed at the top of the bracket. The lifting cylinder is connected to the punch through a lifting rod.
[0010] Preferably, the punch and the bracket are slidably connected by a slider and a linear guide rail.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: the side forming component includes a support base, a push-pull cylinder, and a forming plate. The push-pull cylinder is installed at the top of the support base. The push-pull cylinder drives the forming plate to move back and forth. The two side forming components are symmetrically installed on both sides of the forming mold component to solve the problem of insufficient bending effect at the closing point. The push-pull cylinder drives the forming plate to move back and forth. During the main stamping process, lateral pressure is applied from both sides to the closing point of the band to supplement the forming force, offset the insufficient forming caused by the space reserved for demolding, and ensure that the bending effect at the closing point meets the standard. Attached Figure Description
[0012] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0013] Figure 1 This is a schematic diagram of the structure of this utility model;
[0014] Figure 2 This is a schematic diagram of the structure of this utility model when the protective cover is removed;
[0015] Figure 3 This is a schematic diagram of the stamping mechanism of this utility model;
[0016] Figure 4 This is a structural schematic diagram of the side-forming component of this utility model;
[0017] Figure 5 This is a schematic diagram of the molding die assembly of this utility model;
[0018] Figure 6 This is a side view of the molding die assembly of this utility model;
[0019] Figure 7 This is a utility model Figure 6 A sectional view.
[0020] In the diagram: 1. Base; 2. Molding mold assembly; 3. Stamping mechanism; 4. Side forming assembly; 21. Base; 22. Movable forming claw; 23. Limiting plate; 24. Return spring; 25. Push rod; 221. Rotating seat; 31. Bracket; 32. Lifting cylinder; 33. Lifting rod; 34. Punch; 35. Limiting seat; 41. Support seat; 42. Push-pull cylinder; 43. Forming plate. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely to represent selected embodiments of this utility model.
[0022] Please see Figure 1-7 In this embodiment of the utility model, a metal band punching die includes a base 1, a forming die assembly 2 is installed at the top of the base 1, a stamping mechanism 3 is installed on the base 1 at the forming die assembly 2, and side forming assemblies 4 are installed on both sides of the base 1 at the forming die assembly 2; the forming die assembly 2 includes a base 21, and two movable forming claws 22 are rotatably installed in the middle of the base 21. The two movable forming claws 22 are symmetrically arranged and rotatably installed in the middle of the base 21, and directly contact the metal band through the arc-shaped working surface at the top to achieve preliminary bending and forming; The bottom is provided with a rotating seat 221, which cooperates with the rotating groove of the base to ensure rotational flexibility; the base 21 is located below the movable forming claw 22 and is provided with a reset component that acts on the movable forming claw 22. The reset component consists of a reset spring 24 and a push rod 25. The reset spring 24 is located below the push rod 25. After stamping, the spring force pushes the push rod to reset the movable forming claw, which facilitates the demolding of the band; the stamping mechanism 3 includes a punch 34. The punch 34 is a cylindrical structure with a flat surface cut to adapt to the curved surface forming requirements of the band. It provides the main forming pressure to the band by pressing vertically downward.
[0023] The movable forming claw 22 includes a rotating seat 221. The base 21 has a rotating groove that cooperates with the rotating seat 221. A limit plate 23 is installed on the base 21 outside the movable forming claw 22.
[0024] The side forming assembly 4 includes a support base 41, a push-pull cylinder 42, and a forming plate 43. The push-pull cylinder 42 is installed at the top of the support base 41. The push-pull cylinder 42 drives the forming plate 43 to move back and forth. The two side forming assemblies 4 are symmetrically installed on both sides of the forming mold assembly to solve the problem of insufficient bending effect at the closing point. The push-pull cylinder drives the forming plate to move back and forth. During the main stamping process, lateral pressure is applied from both sides to the closing point of the band to supplement the forming force, offset the insufficient forming caused by the space reserved for demolding, and ensure that the bending effect at the closing point meets the standard.
[0025] The stamping mechanism 3 includes a bracket 31 and a limiting seat 35. A lifting cylinder 32 is installed at the top of the bracket 31. The lifting cylinder 32 is connected to the punch 34 through a lifting rod 33. The punch 34 and the bracket 31 are slidably connected by a slider and a linear guide rail. The lifting cylinder drives the punch to move up and down through the lifting rod. The punch and the bracket are slidably connected by a slider and a linear guide rail to ensure the stability and verticality of the stamping process. The limiting seat 35 limits the maximum downward stroke of the punch to avoid over-stamping.
[0026] The working principle of this utility model is as follows: the metal band to be processed is placed between the movable forming claws of the forming mold assembly; the lifting cylinder drives the punch to press down, and the main pressure is applied to the band through the special planar structure, which, together with the movable forming claws, achieves initial bending; the side forming assemblies on both sides are started simultaneously, and the push-pull cylinder pushes the forming plate closer to the closing point, applying lateral pressure to ensure that the closing point is bent in place; the punch is lifted and reset, the forming plate of the side forming assembly is retracted, and the spring of the reset assembly pushes the push rod to reset the movable forming claws, thus completing the demolding.
[0027] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A metal band punching die, comprising a base (1), characterized in that: The base (1) is equipped with a forming mold assembly (2) at its top. The base (1) is equipped with a stamping mechanism (3) at the forming mold assembly (2). The base (1) is equipped with side forming assemblies (4) on both sides of the forming mold assembly (2). The forming mold assembly (2) includes a base (21). Two movable forming claws (22) are rotatably installed in the middle of the base (21). The two movable forming claws (22) are symmetrically arranged. The base (21) is equipped with a reset assembly for acting on the movable forming claws (22) below the movable forming claws (22). The stamping mechanism (3) includes a punch (34). The punch (34) is a cylindrical structure with a planar cut.
2. The metal band punching die according to claim 1, characterized in that: The movable forming claw (22) includes a rotating seat (221), the base (21) has a rotating groove that cooperates with the rotating seat (221), and the base (21) is equipped with a limiting plate (23) on the outside of the movable forming claw (22).
3. The metal band punching die according to claim 1, characterized in that: The reset assembly consists of a reset spring (24) and a push rod (25), with the reset spring (24) located below the push rod (25).
4. The metal band punching die according to claim 1, characterized in that: The side forming component (4) includes a support base (41), a push-pull cylinder (42) and a forming plate (43). The top of the support base (41) is equipped with a push-pull cylinder (42), which drives the forming plate (43) to move back and forth.
5. A metal band punching die according to claim 1, characterized in that: The stamping mechanism (3) includes a bracket (31) and a limiting seat (35). A lifting cylinder (32) is installed at the top of the bracket (31). The lifting cylinder (32) is connected to the punch (34) through a lifting rod (33).
6. A metal band punching die according to claim 5, characterized in that: The punch (34) and the bracket (31) are slidably connected by a slider and a linear guide.