Multi-angle bending device

Abstract

The utility model belongs to pipe processing technical field, concretely relates to a multi -angle bending equipment, including operation platform, the top of operation platform is provided with guide pipe, and one end of operation platform top is provided with feeding assembly, and one end of operation platform bottom is provided with two groups T type frame, and the inside of two groups T type frame is commonly provided with collection frame, and the inside of collection frame is provided with collection groove. The utility model discloses through the setting of feeding assembly, realized automatic and stable conveying to material, effectively avoided the deviation or jam that may appear of manual feeding, thereby guaranteed the continuity and stability of bending process. Through the synergies of first servo motor, main gear and two groups of pinions, can accurately control material feeding, makes the position accurate consistency of material when entering bending station, not only has improved the precision of bending angle and product forming quality, also significantly reduced the labor intensity of operating personnel, improved the efficiency and reliability of equipment overall operation simultaneously.

Description

Technical Field

[0001] This utility model belongs to the field of pipe processing technology, specifically relating to a multi-angle bending device. Background Technology

[0002] In the processing of metal pipes, bars, and other profiles, bending is a crucial forming process. Traditional bending equipment is typically single-function, requiring manual loading, positioning, and unloading. This not only leads to low production efficiency and high labor intensity but also makes it difficult to ensure the consistency of bending angles and positions. Furthermore, existing equipment often lacks continuous automated processes; bent workpieces require separate cutting and collection, increasing production and material management costs. Additionally, the repeated clamping and transfer processes easily scratch the workpiece surface, affecting the quality and appearance of the final product. Therefore, we propose a multi-angle bending device. Utility Model Content

[0003] The purpose of this invention is to provide a multi-angle bending device that can solve the problems in related technologies that make it difficult to ensure the consistency of product bending angle and position and increase production and material management costs.

[0004] The specific technical solution adopted by this utility model is as follows: A multi-angle bending device includes an operating table. A guide tube is provided on the top of the operating table. A feeding component is provided at one end of the top of the operating table. Two sets of T-shaped frames are provided at one end of the bottom of the operating table. A collection frame is provided inside the two sets of T-shaped frames. A collection groove is provided inside the collection frame. A connecting block is provided at one end of the operating table. A bending table is provided at one end of the connecting block. A bending groove is provided at the inner bottom of the bending table. A bending component is provided at the inner bottom of the bending groove.

[0005] The feeding assembly includes a fixed frame disposed at one end of the top of the operating table. The fixed frame has a cavity inside. One end of the fixed frame is provided with a closing cover. The surface of the closing cover is disposed on the back of the guide tube. A first servo motor is disposed at the top of the fixed frame. The output end of the first servo motor is splinedly connected to a first transmission rod. The surface of the first transmission rod is connected through the top of the fixed frame.

[0006] The bottom of the first transmission rod is provided with a main gear, and both sides of the main gear are meshed with secondary gears. The bottom of both sets of secondary gears is provided with a feeding roller. The bottom of the feeding roller is rotatably connected to the bottom of the cavity. The inside of the closing cover, the guide tube and one end of the fixing frame are all provided with through grooves, and the inside of the three sets of through grooves are interconnected.

[0007] An extension plate is provided at the top of one end of the fixed frame, and a first electric actuator body is provided at the middle of the bottom surface of the extension plate. A cutting blade is provided at the bottom of the first electric actuator body.

[0008] The bending assembly includes a second electric actuator body disposed at the bottom of the bending groove, a motor housing disposed at the top of the second electric actuator body, a second servo motor disposed inside the motor housing, and a second transmission rod splinedly connected to the output end of the second servo motor.

[0009] The second transmission rod is provided with a connecting plate at its top, a bearing at its top, an outer ring at its top periphery, an inner ring at the center of its top surface, a bending post at its top, and a shaping post at its top.

[0010] The bottom of the operating table is provided with three sets of support rods, and the bottom of each of the three sets of support rods is provided with a support pad.

[0011] The technical effects achieved by this utility model are as follows: 1. This utility model, through the design of the feeding component, achieves automatic and stable material conveying, effectively avoiding deviations or jamming that may occur with manual feeding, thus ensuring the continuity and stability of the bending process. Through the coordinated action of the first servo motor, main gear, two sets of auxiliary gears, and feeding rollers, the material feed can be precisely controlled, ensuring accurate and consistent material positioning upon entering the bending station. This not only improves the accuracy of the bending angle and the quality of product forming but also significantly reduces the labor intensity of operators, while simultaneously enhancing the overall efficiency and reliability of the equipment.

[0012] 2. This utility model achieves precise and flexible multi-angle bending of materials through the design of the bending component. According to processing requirements, the bending component is stably driven to perform lifting and rotation movements, thereby ensuring precise control of the bending angle and curvature during the bending process. This makes the bending and forming process smooth and uniform, effectively preventing scratches or deformation on the material surface, significantly improving the accuracy, consistency, and ability to form complex shapes in bending processing, while also enhancing the equipment's adaptability to different processing requirements.

[0013] 3. This utility model, through the design of a cutting blade and a collection frame, achieves efficient and neat separation of bent workpieces. It precisely drops after the bending process, cutting the continuous profile at a specific position, ensuring the independence and integrity of each bent workpiece and directly preparing it for the subsequent collection process. Simultaneously, the collection frame catches the finished workpieces separated by the cutting blade, providing centralized and safe storage, effectively preventing surface scratches, deformation, or site chaos that could be caused by workpieces scattering everywhere. This not only ensures product quality but also maintains a clean and orderly work area, significantly improving the automation level and operational efficiency of the entire back-end process from bending to finished product collection. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall appearance of this utility model; Figure 2 This is a side view of the present invention; Figure 3 This is a schematic diagram of the bottom surface of this utility model; Figure 4 This is a schematic diagram of the feeding component of this utility model; Figure 5 This is a schematic diagram of the bending component of this utility model.

[0015] The attached diagram lists the components represented by each number as follows: 1. Operating table; 2. Guide tube; 3. Feeding assembly; 301. Fixing frame; 302. Closing cover; 303. First servo motor; 304. First transmission rod; 305. Main gear; 306. Secondary gear; 307. Feeding roller; 4. T-shaped frame; 5. Collection frame; 6. Collection trough; 7. Connecting block; 8. Bending table; 9. Bending assembly; 901. Second electric actuator; 902. Motor box; 903. Second servo motor; 904. Second transmission rod; 905. Connecting plate; 906. Bearing; 907. Outer ring; 908. Inner ring; 909. Bending column; 9010. Shaping column; 10. Extension plate; 11. First electric actuator body; 12. Cutting blade; 13. Support rod. Detailed Implementation

[0016] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.

[0017] like Figure 1-5As shown, a multi-angle bending device includes an operating table 1, a guide tube 2 on the top of the operating table 1, a feeding component 3 at one end of the top of the operating table 1, two sets of T-shaped frames 4 at one end of the bottom of the operating table 1, a collection frame 5 is provided inside the two sets of T-shaped frames 4, and a collection groove 6 is provided inside the collection frame 5. The arrangement of the two sets of T-shaped frames 4 facilitates quick connection and separation of the collection frame 5 and the device. A connecting block 7 is provided at one end of the operating table 1, and a bending table 8 is provided at one end of the connecting block 7. The bottom of the bending table 8 is located at the top of the collection frame 5, and a bending groove is provided in the inner bottom of the bending table 8. A bending component 9 is provided in the inner bottom of the bending groove. The feeding assembly 3 includes a fixed frame 301 disposed at one end of the top of the operating table 1. The fixed frame 301 has an internal cavity. A closing cover 302 is disposed at one end of the fixed frame 301. The surface of the closing cover 302 is disposed on the back of the guide tube 2. A first servo motor 303 is disposed at the top of the fixed frame 301. A first transmission rod 304 is splinedly connected to the output end of the first servo motor 303. The surface of the first transmission rod 304 is connected through the top of the fixed frame 301. A main gear 305 is disposed at the bottom of the first transmission rod 304. A secondary gear 306 meshes on both sides of the main gear 305. The tops of the two sets of secondary gears 306 are rotatably connected to the top of the cavity. A feeding roller 307 is disposed at the bottom of the two sets of secondary gears 306. The bottom of the feeding roller 307 is rotatably connected to the bottom of the cavity. Through slots are provided in the interior of the closing cover 302, the guide tube 2, and one end of the fixed frame 301. The interiors of the three sets of through slots are interconnected. An extension plate 10 is provided at the top of one end of the fixed frame 301. A first electric actuator body 11 is provided at the center of the bottom surface of the extension plate 10. A cutting blade 12 is provided at the bottom of the first electric actuator body 11. The bending assembly 9 includes a second electric actuator body 901 disposed at the bottom of the bending groove. A motor housing 902 is provided at the top of the second electric actuator body 901. A second servo motor 903 is disposed inside the motor housing 902. A second transmission rod 904 is splinedly connected to the output end of the second servo motor 903. A connecting plate 905 is provided at the top of the second transmission rod 904. A bearing 906 is provided at the top of the connecting plate 905. An outer ring 907 is provided along the periphery of the top of the bearing 906. An inner ring 908 is provided at the center of the top surface of the bearing 906. A bending post 909 is provided at the top of the outer ring 907. A shaping post 9010 is provided at the top of the inner ring 908. The bottom of the control panel 1 is equipped with three sets of support rods 13, and the bottom of each set of support rods 13 is equipped with a support pad.

[0018] The working principle of the device is as follows: When working, the device is connected to the external control equipment through the power cord. The first servo motor 303 is started, and the main gear 305 is driven to rotate through the first transmission rod 304. This drives the auxiliary gears 306 on both sides and the feeding roller 307 to rotate synchronously, so as to smoothly push the tubular material placed in the cavity of the fixed frame 301 through the through groove, and accurately transport it to the bending table 8 at the end of the operating table 1 through the guide pipe 2. Subsequently, the core bending assembly 9 begins operation. The second electric push rod body 901 within the bending groove lifts the motor housing 902, causing the bending column 909 mounted on the connecting plate 905 to contact and support the material with the shaping column 9010. At this time, the second servo motor 903 starts, driving the connecting plate 905 and the bearing 906 above it to rotate as a whole via the second transmission rod 904. During this process, the shaping column 9010 on the fixed inner ring 908 acts as a fulcrum, while the bending column 909, rotating with the outer ring 907, revolves around the shaping column 9010, thereby applying a uniform bending force to the material and achieving precise multi-angle bending. After the material completes the bending process, the first electric push rod body 11 at the bottom of the extension plate 10 pushes the cutting blade 12 downwards to complete the fixed-length cutting of the material. The cut workpiece is finally removed and falls into the collection frame 5. This integrates automatic feeding, fixed-length cutting, multi-angle bending, and collection into a single process, achieving efficient, precise, and highly automated continuous processing.

[0019] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.

Claims

1. A multi-angle bending device, characterized in that: The system includes an operating table (1), a guide tube (2) on the top of the operating table (1), a feeding component (3) at one end of the top of the operating table (1), two sets of T-shaped frames (4) at one end of the bottom of the operating table (1), a collection frame (5) is provided inside the two sets of T-shaped frames (4), a collection groove (6) is provided inside the collection frame (5), a connecting block (7) is provided at one end of the operating table (1), a bending table (8) is provided at one end of the connecting block (7), a bending groove is provided at the bottom of the bending table (8), and a bending component (9) is provided at the bottom of the bending groove.

2. The multi-angle bending device according to claim 1, characterized in that: The feeding assembly (3) includes a fixed frame (301) disposed at one end of the top of the operating table (1). The fixed frame (301) has a cavity inside. A closing cover (302) is disposed at one end of the fixed frame (301). The surface of the closing cover (302) is disposed on the back of the guide tube (2). A first servo motor (303) is disposed at the top of the fixed frame (301). A first transmission rod (304) is splinedly connected to the output end of the first servo motor (303). The surface of the first transmission rod (304) is connected through the top of the fixed frame (301).

3. The multi-angle bending device according to claim 2, characterized in that: The first transmission rod (304) is provided with a main gear (305) at its bottom. Both sides of the main gear (305) are meshed with secondary gears (306). The bottom of both sets of secondary gears (306) is provided with a feeding roller (307). The bottom of the feeding roller (307) is rotatably connected to the bottom of the cavity. The inside of the closing cover (302), the guide tube (2) and one end of the fixing frame (301) are all provided with through grooves. The inside of the three sets of through grooves are interconnected.

4. The multi-angle bending device according to claim 2, characterized in that: An extension plate (10) is provided at the top of one end of the fixed frame (301), and a first electric actuator body (11) is provided in the middle of the bottom surface of the extension plate (10), and a cutting blade (12) is provided at the bottom of the first electric actuator body (11).

5. The multi-angle bending device according to claim 1, characterized in that: The bending assembly (9) includes a second electric actuator body (901) disposed at the bottom of the bending groove. A motor housing (902) is disposed on the top of the second electric actuator body (901). A second servo motor (903) is disposed inside the motor housing (902). A second transmission rod (904) is splinedly connected to the output end of the second servo motor (903).

6. A multi-angle bending device according to claim 5, characterized in that: The second transmission rod (904) is provided with a connecting plate (905) at its top, and a bearing (906) is provided at the top of the connecting plate (905). An outer ring (907) is provided along the periphery of the top of the bearing (906), and an inner ring (908) is provided at the center of the top surface of the bearing (906). A bending column (909) is provided at the top of the outer ring (907), and a shaping column (9010) is provided at the top of the inner ring (908).

7. A multi-angle bending device according to claim 1, characterized in that: The bottom of the operating table (1) is provided with three sets of support rods (13), and the bottom of each of the three sets of support rods (13) is provided with a support pad.

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