Environment-friendly preform stamping device
Patent Information
- Application Number
- CN202522276468.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-28
AI Technical Summary
[0004]为了弥补以上不足,本实用新型提供了一种环保预构件冲压装置,旨在改善现有的冲压装置,需要一个一个构件的配合人工去完成冲压成型,这样在冲压的过程中放料和成型取料都需要人工干预,冲压的效率较低的问题
[0013]本实用新型的有益效果是:本实用新型通过上述设计得到的一种环保预构件冲压装置,使用时,将预构件板材放置到下模座的限位凹槽中,然后利用伺服电机在传动部的作用下正向带动两根螺纹杆进行转动,通过滑动座将一个下模座移动到上模座的下方,这时液压缸工作带动上模座向下移动,利用冲压头卡合在模槽中进行冲压成型,成型以后液压缸回缩,伺服电机带动螺纹杆反向转动,这样推料杆滑动插入推料槽中,将成型后的预构件推出掉落到收集箱中,这时另一个下模座正好又位于上模座的下方,这时操作人员在另一个下模座上放料反复进行,这样在冲压的过程中只需要操作人员进行放料,减少操作人员取料有利于提高冲压的连续性,从而提高冲压效率使用更加高效方便。
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Figure CN224779079U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of environmentally friendly prefabricated components technology, and more specifically, to an environmentally friendly prefabricated component stamping device. Background Technology
[0002] Environmentally friendly prefabricated components refer to building or engineering components that are prefabricated in a factory and meet environmental protection principles and sustainable development requirements throughout their entire life cycle, including material selection, production process, performance, and recycling. They combine "environmental protection" with "prefabrication," retaining the advantages of factory production, stable quality, and efficient construction of prefabricated components. Environmentally friendly prefabricated components are standardized building parts produced in factories, featuring energy conservation, environmental protection, and efficient resource utilization, and are widely used in the construction industry.
[0003] Currently, for small environmentally friendly prefabricated components formed by stamping metals such as steel and aluminum, it is not convenient to carry out large-scale automated stamping production. They often need to be formed by small semi-automatic stamping devices. Existing stamping devices require manual assistance to complete the stamping of each component one by one. This requires manual intervention in feeding and unloading during the stamping process, resulting in low stamping efficiency. Therefore, it is necessary to propose an environmentally friendly prefabricated component stamping device to solve the above problems. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides an environmentally friendly pre-component stamping device, which aims to improve the existing stamping device, which requires manual intervention to complete the stamping of each component one by one. This results in low stamping efficiency because both feeding and unloading of materials during the stamping process require manual intervention.
[0005] This utility model is implemented as follows: This utility model provides an environmentally friendly prefabricated component stamping device, including a support structure and a stamping structure.
[0006] The supporting structure includes a support frame, a stamping table, and a first driving component. The stamping table is fixed to the support frame, and a through hole is formed inside the stamping table. Push rods are fixed on both sides of the through hole, and the first driving component is installed on the through hole. The stamping structure includes a fixed frame, a stamping driving component, and a lower die base. The fixed frame is fixed to the top surface of the stamping table, and the stamping driving component is installed on the fixed frame. An upper die base is installed on the stamping driving component, and a stamping head is formed on the upper die base. The lower die base is installed on the first driving component, and a die groove is formed on the lower die base. A push groove is opened on the die groove, and the push rod is slidably connected to the push groove.
[0007] In one embodiment of this utility model, a collection box is placed on the support frame, support columns are symmetrically fixed at the bottom of the support frame, and pads are fixed at the ends of the support columns.
[0008] In one embodiment of this utility model, the first driving component includes a servo motor, two threaded rods, and a transmission part. The servo motor is installed on one side of the stamping table. The two threaded rods are rotatably connected inside the through hole. The end of the output shaft of the servo motor is connected to one of the threaded rods. A sliding seat is threaded through the two threaded rods. The lower die seat is installed on the sliding seat. The other end of the two threaded rods extends to the outside through the through hole. The transmission part is installed on the two threaded rods.
[0009] In one embodiment of this utility model, the sliding seat has a threaded hole inside that matches the two threaded rods, and a sliding groove matching the sliding seat is provided on both sides of the through hole. The sliding seat is slidably connected inside the sliding groove.
[0010] In one embodiment of this utility model, the transmission part includes two sprockets and a transmission chain. The two sprockets are keyed to the ends of the two threaded rods, and the two sprockets are connected to each other by the transmission chain.
[0011] In one embodiment of this utility model, the stamping drive component includes a hydraulic cylinder and a limiting rod. The hydraulic cylinder is mounted on the top surface of the fixed frame, and a fixed plate is fixed to the output end of the hydraulic cylinder. The upper die base is mounted on the fixed plate, and the limiting rod is symmetrically fixed at both ends of the fixed plate. The limiting rod slides through the fixed frame and extends to the outside. A limiting plate is fixed to the end of the limiting rod.
[0012] In one embodiment of this utility model, the inside of the fixing frame is provided with a circular hole that matches the limiting rod, and the surface of the lower mold base is provided with a limiting groove.
[0013] The beneficial effects of this utility model are as follows: The environmentally friendly pre-component stamping device obtained by the above design allows for the following operation: The pre-component sheet is placed in the limiting groove of the lower die base. Then, a servo motor, driven by a transmission unit, rotates two threaded rods in the forward direction. A sliding seat moves one lower die base below the upper die base. At this time, a hydraulic cylinder operates, causing the upper die base to move downwards. The stamping head engages in the die groove for stamping. After forming, the hydraulic cylinder retracts, and the servo motor drives the threaded rods to rotate in the reverse direction. The push rod slides into the push groove, pushing the formed pre-component out and dropping it into a collection box. At this point, the other lower die base is located below the upper die base. The operator then repeatedly places material on the other lower die base. This process requires only the operator to place material during stamping, reducing the need for manual material handling and improving the continuity of stamping, thereby increasing stamping efficiency and making the device more efficient and convenient to use. Attached Figure Description
[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0015] Figure 1 This is a first-view structural schematic diagram of the environmentally friendly pre-component stamping device provided in this utility model embodiment; Figure 2 A second-view structural schematic diagram of the environmentally friendly pre-component stamping device provided for an embodiment of this utility model; Figure 3 A partial cross-sectional structural diagram of the environmentally friendly pre-component stamping device provided for an embodiment of this utility model; Figure 4 A schematic diagram of the first driving component of the environmentally friendly pre-component stamping device provided for an embodiment of this utility model; Figure 5 A schematic diagram of the stamping drive component of the environmentally friendly pre-component stamping device provided for the embodiments of this utility model.
[0016] In the diagram: 100-Support structure; 110-Support frame; 111-Support column; 112-Pad plate; 120-Collection box; 130-Punching table; 131-Through hole; 132-Slide groove; 140-Push rod; 150-First driving component; 151-Servo motor; 152-Threaded rod; 153-Sliding seat; 154-Transmission part; 1541-Sprocket; 1542-Transmission chain; 200-Punching structure; 210-Fixing frame; 220-Punching driving component; 221-Hydraulic cylinder; 222-Fixing plate; 223-Limiting rod; 224-Limiting plate; 230-Upper die base; 231-Punching head; 240-Lower die base; 241-Die groove; 242-Push groove; 243-Limiting groove. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Example
[0018] Please see Figures 1-5 This utility model provides a technical solution: an environmentally friendly pre-component stamping device, including a support structure 100 and a stamping structure 200.
[0019] Please see Figures 1-3 The support structure 100 includes a support frame 110, a stamping table 130 and a first driving member 150. The stamping table 130 is fixed to the support frame 110. A through hole 131 is formed inside the stamping table 130. Push rods 140 are fixed on both sides of the through hole 131. The first driving member 150 is installed on the through hole 131.
[0020] A collection box 120 is placed on the support frame 110. Support columns 111 are symmetrically fixed at the bottom of the support frame 110. A pad 112 is fixed at the end of the support column 111. The collection box 120 is used to collect the pre-formed components. The support column 111 and the pad 112 are used to support the stamping device.
[0021] The first driving component 150 includes a servo motor 151, two threaded rods 152, and a transmission part 154. The servo motor 151 is mounted on one side of the stamping table 130. The two threaded rods 152 are rotatably connected inside the through hole 131. The end of the output shaft of the servo motor 151 is connected to one of the threaded rods 152. A sliding seat 153 is threaded through the two threaded rods 152. The lower die seat 240 is mounted on the sliding seat 153. The other ends of the two threaded rods 152 extend to the outside through the through hole 131. The transmission part 154 is mounted on the two threaded rods 152. The sliding seat 153 has threaded holes inside that match the two threaded rods 152. Sliding grooves 132 that match the sliding seat 153 are formed on both sides of the through hole 131. The sliding seat 153 is slidably connected inside the sliding grooves 132. The transmission unit 154 includes two sprockets 1541 and a transmission chain 1542. The two sprockets 1541 are keyed to the ends of two threaded rods 152. The two sprockets 1541 are connected by the transmission chain 1542. Here, the servo motor 151 works under the action of the transmission component 150 and can drive the two threaded rods 152 to rotate simultaneously, so that the sliding seat 153 can move back and forth. At the same time, the lower die seat 240 is bolted to the sliding seat 153, which can be easily disassembled and replaced. There are two lower die seats 240. Switching between the two lower die seats 240 can improve the stamping efficiency.
[0022] Please see Figures 1-5 The stamping structure 200 includes a fixed frame 210, a stamping drive component 220, and a lower die base 240. The fixed frame 210 is fixed to the top surface of the stamping table 130. The stamping drive component 220 is mounted on the fixed frame 210. An upper die base 230 is mounted on the stamping drive component 220. A stamping head 231 is formed on the upper die base 230. The lower die base 240 is mounted on the first drive component 150. A die groove 241 is formed on the lower die base 240. A pusher groove 242 is provided on the die groove 241. The pusher rod 140 is slidably connected to the pusher groove 242.
[0023] The stamping drive component 220 includes a hydraulic cylinder 221 and a limiting rod 223. The hydraulic cylinder 221 is mounted on the top surface of the fixed frame 210, and a fixed plate 222 is fixed to the output end of the hydraulic cylinder 221. The upper die holder 230 is mounted on the fixed plate 222, and the limiting rod 223 is symmetrically fixed at both ends of the fixed plate 222. The limiting rod 223 slides through the fixed frame 210 and extends to the outside. A limiting plate 224 is fixed to the end of the limiting rod 223. Here, the upper die holder 230 is mounted on the fixed plate 222 by bolts, which facilitates disassembly and replacement. The fixed frame 210 has a circular hole inside that matches the limiting rod 223, and the surface of the lower die holder 240 has a limiting groove 243. The setting of the limiting rod 223 can improve the stability of the hydraulic cylinder 221 drive.
[0024] Specifically, the working principle of this environmentally friendly precast component stamping device is as follows: During use, the precast component sheet is placed in the limiting groove 243 of the lower die base 240. Then, the servo motor 151, under the action of the transmission unit 154, drives the two threaded rods 152 to rotate in the forward direction. The sliding seat 153 moves one of the lower die bases 240 below the upper die base 230. At this time, the hydraulic cylinder 221 works, driving the upper die base 230 to move downwards. The stamping head 231 engages with the die groove 241 for stamping and forming. After forming, the hydraulic cylinder 221... 21. Retraction occurs, and the servo motor 151 drives the threaded rod 152 to rotate in the opposite direction. This causes the push rod 140 to slide into the push groove 242, pushing the formed pre-component out and dropping it into the collection box 120. At this time, another lower die holder 240 is located below the upper die holder 230. The operator then repeatedly feeds material onto the other lower die holder 240. In this way, only the operator needs to feed material during the stamping process, reducing the need for the operator to pick up material, which helps to improve the continuity of stamping, thereby improving stamping efficiency and making it more efficient and convenient to use.
[0025] It should be noted that the specific models and specifications of the servo motor 151 and hydraulic cylinder 221 need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.
[0026] The power supply and operating principle of the servo motor 151 and the hydraulic cylinder 221 are clear to those skilled in the art and will not be described in detail here.
[0027] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An environmentally friendly prefabricated component stamping device, comprising a support structure (100) and a stamping structure (200) mounted on the support structure (100), characterized in that, The support structure (100) includes a support frame (110), a stamping table (130), and a first driving member (150). The stamping table (130) is fixed to the support frame (110). A through hole (131) is formed inside the stamping table (130). Push rods (140) are fixed on both sides of the through hole (131). The first driving member (150) is installed on the through hole (131). The stamping structure (200) includes a fixed frame (210), a stamping drive (220), and a lower die base (240). The fixed frame (210) is fixed to the top surface of the stamping table (130). The stamping drive (220) is mounted on the fixed frame (210). An upper die base (230) is mounted on the stamping drive (220). A stamping head (231) is formed on the upper die base (230). The lower die base (240) is mounted on the first drive (150). A die groove (241) is formed on the lower die base (240). A pusher groove (242) is provided on the die groove (241). The pusher rod (140) is slidably connected to the pusher groove (242).
2. The environmentally friendly prefabricated component stamping device according to claim 1, characterized in that, A collection box (120) is placed on the support frame (110), and support columns (111) are symmetrically fixed at the bottom of the support frame (110). A pad (112) is fixed at the end of the support column (111).
3. The environmentally friendly prefabricated component stamping device according to claim 1, characterized in that, The first driving component (150) includes a servo motor (151), two threaded rods (152) and a transmission part (154). The servo motor (151) is installed on one side of the stamping table (130). The two threaded rods (152) are rotatably connected inside the through hole (131). The end of the output shaft of the servo motor (151) is connected to one of the threaded rods (152). The two threaded rods (152) have a sliding seat (153) threaded through them. The lower die holder (240) is installed on the sliding seat (153). The other end of the two threaded rods (152) extends to the outside through the through hole (131). The transmission part (154) is installed on the two threaded rods (152).
4. The environmentally friendly prefabricated component stamping device according to claim 3, characterized in that, The sliding seat (153) has a threaded hole inside that matches the two threaded rods (152), and the through hole (131) has a groove (132) on both sides that matches the sliding seat (153). The sliding seat (153) is slidably connected inside the groove (132).
5. The environmentally friendly prefabricated component stamping device according to claim 3, characterized in that, The transmission unit (154) includes two sprockets (1541) and a transmission chain (1542). The two sprockets (1541) are keyed to the ends of the two threaded rods (152), and the two sprockets (1541) are connected to each other by the transmission chain (1542).
6. The environmentally friendly prefabricated component stamping device according to claim 1, characterized in that, The stamping drive component (220) includes a hydraulic cylinder (221) and a limiting rod (223). The hydraulic cylinder (221) is mounted on the top surface of the fixed frame (210). A fixed plate (222) is fixed to the output end of the hydraulic cylinder (221). The upper die holder (230) is mounted on the fixed plate (222). The limiting rod (223) is symmetrically fixed at both ends of the fixed plate (222). The limiting rod (223) slides through the fixed frame (210) and extends to the outside. A limiting plate (224) is fixed to the end of the limiting rod (223).
7. The environmentally friendly precast component stamping device according to claim 6, characterized in that, The fixed frame (210) has a circular hole inside that matches the limiting rod (223), and the lower mold base (240) has a limiting groove (243) on its surface.