Lightweight photovoltaic support production automatic punching device

Abstract

The present disclosure relates to the technical field of photovoltaic support punching, and an embodiment of the present disclosure provides an automatic punching device for lightweight photovoltaic support production, which comprises a punching device body, and further comprises a rack, a punching die, a measuring frame and a measuring rod, the punching device body is installed on the rack, the punching die is installed in the rack, the measuring frame is arranged at the top end of the punching die through a swing mechanism, the swing mechanism is used for driving the measuring frame to measure the photovoltaic support, and the measuring rod is arranged on the measuring frame through a limiting mechanism and is used for positioning the hole distance of the photovoltaic support. Through the above technical solution, the technical problem that the distance between each hole is determined by the feeling of an operator in the prior art is solved, and the uniformity of the distance between each hole is difficult to guarantee in this way, thereby affecting the subsequent installation.

Description

Technical Field

[0001] The embodiments disclosed herein relate to the field of photovoltaic bracket punching technology, and more specifically, to an automatic punching device for the production of lightweight photovoltaic brackets. Background Technology

[0002] Lightweight photovoltaic brackets are structural devices used to support solar panels in photovoltaic power generation systems. Their core feature is that they significantly reduce their weight through material optimization and structural design improvements, while ensuring sufficient strength, stability, and durability to adapt to different installation environments.

[0003] In the production process of existing lightweight photovoltaic brackets, punching operations are required using automatic punching devices. During the punching process, the spacing between each hole is mostly determined by the operator's sense of touch. This method makes it difficult to ensure the uniformity of the spacing between each hole, which can easily affect subsequent installation. Utility Model Content

[0004] To overcome the above-mentioned defects, embodiments of this disclosure provide an automatic punching device for the production of lightweight photovoltaic brackets, which solves the technical problem that in the prior art, the spacing between each hole is determined by the operator's sense of touch. This method makes it difficult to ensure the uniformity of the spacing between each hole, which in turn can easily affect the subsequent installation.

[0005] According to one aspect, at least one embodiment of this disclosure provides an automatic punching device for producing lightweight photovoltaic brackets, including a punching device body, and further including: a frame, a punching die, a measuring frame, and a measuring rod. The punching device body is mounted on the frame, the punching die is mounted inside the frame, the measuring frame is disposed at the top of the punching die via a swing mechanism, the swing mechanism is used to drive the measuring frame to measure the photovoltaic bracket, and the measuring rod is disposed on the measuring frame via a limiting mechanism for positioning the hole spacing of the photovoltaic bracket.

[0006] To support the movement and swinging of the measuring frame, the swinging mechanism includes: a sliding tube, a measuring scale, a limiting bolt, and a tension spring. Two sliding tubes are provided, and both sliding tubes are rotatably connected to the top of the punching die. The measuring frame is slidably connected inside the two sliding tubes. The measuring scale is opened at the top of the measuring frame. One of the sliding tubes has a screw hole, and the limiting bolt is threaded into the screw hole. The bottom end of the limiting bolt contacts the top of the measuring frame. Two tension springs are provided, and the two ends of the two tension springs are respectively connected to the measuring frame and the punching die.

[0007] To limit the extension length of the measuring rod after adjustment, the limiting mechanism includes: a limiting groove, a fixing plate, and limiting wheels. Multiple limiting grooves are provided on both sides of the measuring rod. There are two fixing plates, both of which are fixedly connected to the top of the measuring frame. There are two limiting wheels, both of which are slidably mounted on the two fixing plates through a support assembly.

[0008] To support the drive wheel, the support assembly includes a slide rod, a support seat, and a spring. The slide rod is slidably connected to a fixed plate, the support seat is fixedly connected to one end of the slide rod, the limiting wheel is rotatably connected inside the support seat, and the spring is sleeved on the slide rod. The two ends of the spring are fixedly connected to the support seat and the fixed plate, respectively.

[0009] To increase the smoothness of the contact between the bottom of the measuring rod and the photovoltaic bracket, a rotating groove is provided at the bottom of the measuring rod, and a ball bearing is rotatably connected in the rotating groove.

[0010] To increase the stability of the two slide tubes when they swing, two rotating seats are fixedly connected to the top of the punching die, and rotating blocks are fixedly connected to the bottom of the two slide tubes. The two rotating blocks are rotatably connected to the two rotating seats respectively.

[0011] To prevent the slide rod from falling off the fixed plate, a sliding hole is provided on the fixed plate, and the slide rod is slidably connected in the sliding hole. A baffle is fixedly connected to the other end of the slide rod.

[0012] In order to collect the punching waste generated during the punching of photovoltaic brackets, a collection box is provided inside the frame.

[0013] The beneficial effects of the embodiments disclosed herein are as follows: In this disclosure, by setting up a frame, punching die, measuring frame, measuring rod, swing mechanism and limiting mechanism, the spacing between each hole on the photovoltaic bracket during punching can be measured more accurately and the punching position can be located, which improves the uniformity of the spacing between each hole and thus is less likely to affect subsequent installation. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure in one embodiment of the present disclosure; Figure 2This is a structural schematic diagram from another angle in one embodiment of the present disclosure; Figure 3 This is a schematic diagram of the swing mechanism and the limiting mechanism in one embodiment of the present disclosure; Figure 4 For one embodiment of this disclosure Figure 3 A magnified structural diagram of point A in the middle.

[0016] In the diagram: 1. Punching device body; 2. Frame; 3. Punching die; 4. Measuring frame; 5. Measuring rod; 6. Slide tube; 7. Measuring scale; 8. Limiting bolt; 9. Tension spring; 10. Limiting groove; 11. Fixing plate; 12. Limiting wheel; 13. Slide rod; 14. Support base; 15. Spring; 16. Ball bearing; 17. Rotating seat; 18. Rotating block; 19. Baffle; 20. Collection box. Detailed Implementation The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.

[0017] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0018] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0019] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0020] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0021] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0022] like Figures 1-4 As shown, an automatic punching device for producing lightweight photovoltaic brackets is illustrated in one embodiment of this disclosure. It includes a punching device body 1, a frame 2, a punching die 3, a measuring frame 4, and a measuring rod 5. A collection box 20 is provided inside the frame 2. A rotating groove is formed at the bottom of the measuring rod 5, and a ball bearing 16 is rotatably connected within the rotating groove. The punching device body 1 is mounted on the frame 2, and the punching die 3 is mounted inside the frame 2. The measuring frame 4 is positioned at the top of the punching die 3 via a swing mechanism. The swing mechanism is used to drive the measuring frame 4 to measure the photovoltaic bracket. The measuring rod 5 is positioned on the measuring frame 4 via a limiting mechanism to position the hole spacing of the photovoltaic bracket. Through the arrangement of the frame 2, punching die 3, measuring frame 4, measuring rod 5, swing mechanism, and limiting mechanism, the spacing between each hole on the photovoltaic bracket during punching can be measured more accurately, and the punching position can be positioned, improving the uniformity of the spacing between each hole and thus reducing the likelihood of affecting subsequent installation.

[0023] The swing mechanism includes: a slide tube 6, a measuring scale 7, a limiting bolt 8, and a tension spring 9. Two rotating seats 17 are fixedly connected to the top of the punching die 3. Rotating blocks 18 are fixedly connected to the bottom ends of the two slide tubes 6, and the two rotating blocks 18 are rotatably connected within the two rotating seats 17. Two slide tubes 6 are provided, each rotatably connected to the top of the punching die 3. The measuring frame 4 is slidably connected within the two slide tubes 6. The measuring scale 7 is located at the top of the measuring frame 4. One slide tube 6 has a threaded hole, and the limiting bolt 8 is threaded into the threaded hole. The bottom end of the limiting bolt 8 contacts the top end of the measuring frame 4. Two tension springs 9 are provided, with their ends respectively connected to the measuring frame 4 and the punching die 3. The position of the measuring frame 4 is moved by the measuring scale 7 on the measuring frame 4. This causes the measuring rod 5 to move. After the distance is fixed, the measuring rod 5 is pulled down so that its bottom is lower than the top of the photovoltaic support. Then, the operator lifts the measuring frame 4 upwards, and the two sliding tubes 6 cause the measuring frame 4 to swing upwards. The photovoltaic support moves at the bottom of the measuring rod 5. When the photovoltaic support passes the bottom of the measuring rod 5, the operator releases the measuring frame 4, and the tension spring 9 pulls the two sliding tubes 6 and the measuring frame 4 downwards. Then, the photovoltaic support moves at the bottom of the measuring rod 5. When the first hole on the photovoltaic support is located at the bottom of the measuring rod 5, it receives the tension of the tension spring 9, causing the measuring rod 5 to insert into the first hole, thus determining the position of the second punch hole, thereby achieving the measurement and positioning of the hole spacing. The ball bearing 16, which is rotatably connected to the bottom of the measuring rod 5, rolls on the photovoltaic support. The limiting mechanism includes: limiting grooves 10, fixed plates 11, and limiting wheels 12. Multiple limiting grooves 10 are provided on both sides of the measuring rod 5. Two fixed plates 11 are provided, both fixedly connected to the top of the measuring frame 4. Two limiting wheels 12 are provided, each slidably mounted on one of the two fixed plates 11 via a support assembly. The support assembly includes: a sliding rod 13, a support base 14, and a spring 15. A sliding hole is provided on the fixed plate 11, and the sliding rod 13 is slidably connected within the sliding hole. A baffle 19 is fixedly connected to the other end of the sliding rod 13, and the sliding rod 13 is slidably connected to the fixed plate 11. The support base 14 is fixedly connected to one end of the slide rod 13, the limiting wheel 12 is rotatably connected inside the support base 14, and the spring 15 is sleeved on the slide rod 13. The two ends of the spring 15 are fixedly connected to the support base 14 and the fixing plate 11 respectively. When the measuring rod 5 moves on the measuring frame 4, the limiting wheel 12 rolls on the measuring rod 5. When the limiting wheel 12 rolls into one of the limiting grooves 10, the support spring rebounds the support base 14, thereby supporting the limiting wheel 12 to abut against the limiting groove 10. At this time, the slide rod 13 moves adaptively on the fixing plate 11, thereby limiting the height of the measuring rod 5.

[0024] Working principle: When it is necessary to measure and position the hole spacing on the photovoltaic bracket, the photovoltaic bracket is placed in the punching die 3. Then, the operator pulls the measuring rod 5 to move on the measuring frame 4. As the measuring rod 5 moves on the measuring frame 4, the limiting wheel 12 rolls on the measuring rod 5. When the limiting wheel 12 rolls into one of the limiting grooves 10, the support spring rebounds the support seat 14, thus supporting the limiting wheel 12 to abut against the limiting groove 10. At this time, the sliding rod 13 moves adaptively on the fixed plate 11, thereby limiting the height of the measuring rod 5. Then, the position of the measuring frame 4 is moved by the measuring scale 7 opened on the measuring frame 4, which in turn drives the measuring rod 5 to move. After the movement and spacing are completed, the measuring rod 5 is pulled down so that its bottom end is lower than the top end of the photovoltaic bracket. Then, the operator lifts the measuring frame 4 upward, and the two sliding tubes 6 drive the measuring frame 4 to swing upward. The photovoltaic bracket moves at the bottom end of the measuring rod 5. When the photovoltaic bracket passes the bottom end of the measuring rod 5, the operator releases the measuring frame 4 and pulls the two sliding tubes 6 and the measuring frame 4 downward through the tension spring 9. Then, the photovoltaic bracket moves at the bottom end of the measuring rod 5. When the first hole on the photovoltaic bracket is located at the bottom end of the measuring rod 5, it receives the tension of the tension spring 9, causing the measuring rod 5 to insert into the first hole. This determines the position of the second punch hole, thereby achieving the measurement and positioning of the hole spacing.

[0025] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.

Claims

1. An automatic punching device for producing lightweight photovoltaic brackets, comprising a punching device body (1), characterized in that, Also includes: The frame (2) is on which the punching device body (1) is mounted; A punching die (3) is installed inside the frame (2); A measuring frame (4) is mounted on the top of the punching die (3) via a swing mechanism. The swing mechanism is used to drive the measuring frame (4) to measure the photovoltaic bracket. Measuring rod (5), which is set on the measuring frame (4) by a limiting mechanism, is used to position the hole spacing of the photovoltaic bracket.

2. The automatic punching device for producing lightweight photovoltaic brackets according to claim 1, characterized in that, The swing mechanism includes: Slide tube (6), two slide tubes (6) are provided, both slide tubes (6) are rotatably connected to the top of the punching die (3), and the measuring frame (4) is slidably connected inside the two slide tubes (6); Measurement scale (7), the measurement scale (7) is located at the top of the measuring frame (4); The limiting bolt (8) has a threaded hole on one of the slide tubes (6), and the limiting bolt (8) is threaded into the threaded hole. The bottom end of the limiting bolt (8) is in contact with the top end of the measuring frame (4). Two tension springs (9) are provided, with the two ends of the two tension springs (9) respectively attached to the measuring frame (4) and the punching mold (3).

3. The automatic punching device for producing lightweight photovoltaic brackets according to claim 1, characterized in that, The limiting mechanism includes: Limiting grooves (10): Multiple limiting grooves (10) are provided on both sides of the measuring rod (5); Two fixing plates (11) are provided, and both fixing plates (11) are fixedly connected to the top of the measuring frame (4); The limiting wheel (12) is provided in two, and the two limiting wheels (12) are slidably mounted on the two fixed plates (11) respectively through the support components.

4. The automatic punching device for producing lightweight photovoltaic brackets according to claim 3, characterized in that, The support components include: A slide rod (13) is slidably connected to the fixed plate (11); Support base (14), the support base (14) is fixedly connected to one end of the slide rod (13), and the limiting wheel (12) is rotatably connected inside the support base (14); A spring (15) is sleeved on the slide rod (13), and the two ends of the spring (15) are fixedly connected to the support base (14) and the fixing plate (11) respectively.

5. The automatic punching device for producing lightweight photovoltaic brackets according to claim 1, characterized in that, The bottom end of the measuring rod (5) is provided with a rotating groove, and a ball bearing (16) is rotatably connected in the rotating groove.

6. The automatic punching device for producing lightweight photovoltaic brackets according to claim 2, characterized in that, The top of the punching die (3) is fixedly connected to two rotating seats (17), and the bottom ends of the two slide tubes (6) are fixedly connected to rotating blocks (18). The two rotating blocks (18) are respectively rotatably connected in the two rotating seats (17).

7. The automatic punching device for producing lightweight photovoltaic brackets according to claim 4, characterized in that, The fixed plate (11) has a sliding hole, the sliding rod (13) is slidably connected in the sliding hole, and the other end of the sliding rod (13) is fixedly connected to a baffle (19).

8. The automatic punching device for producing lightweight photovoltaic brackets according to claim 1, characterized in that, The rack (2) is equipped with a collection box (20).

Images