Simple forming die and shutter skin
Patent Information
- Application Number
- CN202521751979.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-18
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-08-18
AI Technical Summary
[0002]现有的百叶窗蒙皮通常采用标准成型模具进行制作,该标准成型模具具有工作效率稳定,效率高,可重复使用等优点,但是,由于百叶窗蒙皮产品尺寸较大,且产品结构不稳定更新快,而标准成型模具结构复杂(铸造模)周期长(制作时间为35-45天)成本高,在量纲不明确的情况下,没办法投入标准成型模进行生产
本实用新型可短时间代替标准成型模具,具有成本低,制作周期短(制作时间为2-3天)的优点,可缩短客户要货周期,而且生厂效率可达到同样的标准,做出产品的质量稳定。能满足小批量及紧急订单的交付。
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Figure CN224779131U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive parts technology, specifically a simple molding mold and a louver cover. Background Technology
[0002] Existing veneer panels are usually made using standard molding molds. These standard molding molds have advantages such as stable working efficiency, high efficiency, and reusability. However, due to the large size of veneer panels and the unstable and rapidly updated product structure, and the complex structure (casting mold), long production cycle (35-45 days), and high cost of standard molding molds, it is impossible to use standard molding molds for production when the dimensions are not clear. Utility Model Content
[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a simple molding mold and louver cover, which can replace the standard molding mold in a short time. It has the advantages of low cost and short production cycle (production time is 2-3 days), which can shorten the customer's delivery cycle, and the production efficiency can reach the same standard, and the quality of the products produced is stable.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a simple forming mold, comprising an upper mold and a lower mold. The upper mold has a rectangular structure and is welded from two first transverse rectangular steel pipes and several first longitudinal rectangular steel pipes. The bottom surface of the upper mold is provided with several layers of first steel plates, and the bottom surface of the bottom first steel plate is provided with several forming protrusions for forming louvers. The lower mold has a rectangular structure and is welded from two second transverse rectangular steel pipes and several second longitudinal rectangular steel pipes. The top surface of the lower mold is provided with several layers of third steel plates, and the top surface of the top third steel plate is provided with several positioning grooves corresponding one-to-one with the forming protrusions.
[0005] A further improvement is that the cross-section of the formed protrusion is triangular.
[0006] A further improvement is that a second steel plate is provided on the top surface of the upper mold, and a plurality of first plug welding holes are arranged on the second steel plate.
[0007] A further improvement is that a fourth steel plate is provided on the bottom surface of the lower mold, and a number of second plug welding holes are arranged on the fourth steel plate.
[0008] Further improvements include: several positioning pins are provided at the top edge of the third steel plate at the top layer, and several positioning holes corresponding to the positioning pins are provided on the bottom surface of the first steel plate at the bottom layer.
[0009] This utility model also provides a louver cover made based on the above-mentioned simple molding mold.
[0010] A further improvement is that the plate includes a rectangular plate with several louvers, and a rectangular notch is provided at one of the top corners of the plate.
[0011] A further improvement is that a flange is provided at the edge of the plate.
[0012] A further improvement is that an arc-shaped transition notch is provided at the top corner of the plate.
[0013] A further improvement is that: several mounting holes are provided at the edge of the plate, and the positioning pin can pass through the mounting holes and be inserted into the corresponding positioning holes.
[0014] The beneficial effects of this utility model are as follows: This invention can quickly replace standard molding molds, offering advantages such as low cost and short production cycle (2-3 days). It shortens customer lead times while maintaining the same production efficiency and consistent product quality. It can meet the delivery needs of small batches and urgent orders. Attached Figure Description
[0015] Figure 1 This is a perspective view of the simplified molding die in the embodiment of this utility model; Figure 2 This is a front view of the simplified molding die in an embodiment of this utility model; Figure 3 This is a side view of the simplified molding die in an embodiment of this utility model; Figure 4 This is a perspective view of the upper mold in an embodiment of this utility model; Figure 5 This is a bottom view of the upper mold in an embodiment of this utility model; Figure 6 This is a top view of the upper mold in an embodiment of the present invention; Figure 7 This is a perspective view of the lower mold in an embodiment of the present invention; Figure 8 This is a top view of the lower mold in an embodiment of the present invention; Figure 9 This is a bottom view of the lower mold in an embodiment of this utility model; Figure 10 This is a perspective view of the louvered veneer in an embodiment of this utility model; Figure 11 This is a front view of the louvered skin in an embodiment of this utility model; Figure 12 This is a side view of the louvered skin in an embodiment of this utility model; Figure 13 This is a top view of the louvered skin in an embodiment of this utility model.
[0016] Figure label: 1-Upper mold; 11-First transverse rectangular steel pipe; 12-First longitudinal rectangular steel pipe; 13-First steel plate; 14-Forming protrusion; 15-Positioning hole; 16-Second steel plate; 17-First plug weld hole; 2-Lower mold; 21-Second transverse rectangular steel pipe; 22-Second longitudinal rectangular steel pipe; 23-Third steel plate; 24-Positioning groove; 25-Positioning pin; 26-Fourth steel plate; 27-Second plug weld hole; 3-Louvre skin; 31-Panel; 32-Louvre blade; 33-Notch; 34-Flanged edge; 35-Transition notch; 36-Mounting hole. Detailed Implementation
[0017] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout.
[0018] In the description of this utility model, it should be noted that the directional terms such as "center", "horizontal (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation and positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. They should not be construed as limiting the specific protection scope of this utility model.
[0019] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features. Thus, the use of "first" and "second" to define a feature may explicitly or implicitly include one or more of that feature. In the description of this utility model, "several" or "a number" means two or more, unless otherwise explicitly specified.
[0020] The following description, in conjunction with the accompanying drawings, further illustrates specific embodiments of the present invention, making the technical solution and beneficial effects of the present invention clearer and more explicit. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.
[0021] See Figures 1-3 As shown, this utility model embodiment provides a simple molding mold, including an upper mold 1 and a lower mold 2.
[0022] See Figures 4-6 As shown, the upper mold 1 has a rectangular structure, which is welded from two first transverse rectangular steel pipes 11 and several first longitudinal rectangular steel pipes 12. The bottom surface of the upper mold 1 is provided with several layers of first steel plates 13, and the bottom surface of the first steel plate 13 is provided with several forming protrusions 14 for forming the louvers 32. Specifically, the cross-section of the forming protrusions 14 is triangular. The top surface of the upper mold 1 is provided with a second steel plate 16, and the second steel plate 16 is provided with several first plug welding holes 17.
[0023] See Figures 7-9 As shown, the lower mold 2 has a rectangular structure, welded together from two second transverse rectangular steel pipes 21 and several second longitudinal rectangular steel pipes 22. The top surface of the lower mold 2 is provided with several layers of third steel plates 23, and the top layer of the third steel plate 23 has several positioning grooves 24 corresponding to the forming protrusions 14. Specifically, the bottom surface of the lower mold 2 is provided with a fourth steel plate 26, and the fourth steel plate 26 has several second plug welding holes 27 arranged in a row. Several positioning pins 25 are provided at the edge of the top surface of the top layer of the third steel plate 23, and several positioning holes 15 corresponding to the positioning pins 25 are provided on the bottom surface of the bottom layer of the first steel plate 13.
[0024] See Figures 10-13 As shown, this utility model also provides a louvered panel 3 manufactured based on the aforementioned simple molding mold. Specifically, the louvered panel 3 includes a rectangular plate 31, on which a plurality of louvered blades 32 are provided, and a rectangular notch 33 is provided at one of the top corners of the plate 31. A flange 34 is provided at the edge of the plate 31. An arc-shaped transition notch 35 is provided at the top corner of the plate 31. A plurality of mounting holes 36 are provided at the edge of the plate 31, and a positioning pin 25 can pass through the mounting hole 36 and be inserted into the corresponding positioning hole 15.
[0025] In the description of this specification, references to terms such as "an embodiment," "preferred," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this utility model. Illustrative expressions of the above terms in this specification do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0026] Based on the above description of the structure and principle, those skilled in the art should understand that this utility model is not limited to the specific embodiments described above. Improvements and substitutions based on this utility model using techniques known in the art all fall within the protection scope of this utility model and should be defined by the claims.
Claims
1. A simple molding die, comprising an upper die (1) and a lower die (2), characterized in that: The upper mold (1) has a rectangular structure and is welded together by two first transverse rectangular steel pipes (11) and several first longitudinal rectangular steel pipes (12); the bottom surface of the upper mold (1) is provided with several layers of first steel plates (13), and the bottom surface of the first steel plate (13) at the bottom layer is provided with several forming protrusions (14) for forming the louvers (32). The lower mold (2) has a rectangular structure and is welded together by two second transverse rectangular steel pipes (21) and several second longitudinal rectangular steel pipes (22). The top surface of the lower mold (2) is provided with several layers of third steel plates (23), and the top surface of the third steel plate (23) at the top layer is provided with several positioning grooves (24) that correspond one-to-one with the forming protrusions (14).
2. The simplified molding die according to claim 1, characterized in that: The cross-section of the shaped protrusion (14) is triangular.
3. The simplified molding die according to claim 1, characterized in that: The top surface of the upper mold (1) is provided with a second steel plate (16), and the second steel plate (16) is provided with a plurality of first plug welding holes (17).
4. The simplified molding die according to claim 1, characterized in that: The bottom surface of the lower mold (2) is provided with a fourth steel plate (26), and the fourth steel plate (26) is provided with a number of second plug welding holes (27).
5. The simplified molding die according to claim 1, characterized in that: Several positioning pins (25) are provided on the top edge of the third steel plate (23) at the top layer, and several positioning holes (15) corresponding to the positioning pins (25) are provided on the bottom surface of the first steel plate (13) at the bottom layer.
6. A type of venetian blind covering, characterized in that: The louvered veneer (3) is made based on any of the simple molding molds described in claims 1 to 5.
7. The louvered veneer according to claim 6, characterized in that: The plate includes a rectangular plate (31), on which a plurality of louvers (32) are provided, and a rectangular notch (33) is provided at one of the top corners of the plate (31).
8. The louvered veneer according to claim 7, characterized in that: The plate (31) is provided with a flange (34) at its edge.
9. The louvered veneer according to claim 7, characterized in that: An arc-shaped transition notch (35) is provided at the top corner of the plate (31).
10. The louvered veneer according to claim 7, characterized in that: The plate (31) has several mounting holes (36) at its edge, and the positioning pin (25) can pass through the mounting hole (36) and be inserted into the corresponding positioning hole (15).