An automated punching machine for machining
Patent Information
- Application Number
- CN202522347771.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-05
AI Technical Summary
[0005]本实用新型提出一种机加工用自动化冲压机械,以解决现有技术中缺少模具便捷更换结构,导致其更换模具的便捷性较差以及整个冲压机械的通用性和便捷性较差的问题
该一种机加工用自动化冲压机械,通过底壳与拆装底架卡接配合、顶壳与拆装顶架卡接配合,搭配手拧定位螺栓实现模具快速固定与拆卸,无需复杂工具即可完成顶模和底模的更换,大幅提升模具更换便捷性,导杆与缓冲弹簧的组合设计,能在冲压过程中起到缓冲作用,减少模具与工件的冲击损伤,保障加工精度与设备稳定性,整体结构简洁紧凑,依托按键控制器与液压杆的电性连接实现自动化冲压操作,既增强了冲压机械对不同规格工件加工的通用性,又提升了使用便捷性,有效解决现有技术中模具更换不便、设备适用范围受限的问题,避免因缺少模具便捷更换结构,导致其更换模具的便捷性较差以及整个冲压机械的通用性和便捷性较差的问题。
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Figure CN224779154U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a stamping machine, specifically an automated stamping machine for machining, belonging to the field of machining technology. Background Technology
[0002] Machining is a process that uses mechanical processing equipment to cut and shape workpieces to obtain the required shape, size and precision. When the production demand is large batch, high precision and the workpiece shape is relatively regular (such as sheet metal stamping parts), automated stamping machinery will be widely used to improve production efficiency, reduce labor costs and ensure processing consistency.
[0003] The existing utility model with authorization announcement number CN221493817U discloses a mechanical processing stamping device. Through the cooperation of a stamping die base, a groove, a spring, a sliding plate, and a push block, the formed sheet metal enters the groove during the stamping process and applies force to the push block and sliding plate, compressing the spring. After stamping, the spring rebounds, pushing the sliding plate and push block back to their original positions, lifting the formed sheet metal from the groove to the surface of the stamping die base. Then, through the cooperation of a mounting rod, a horizontal plate, a first rack, a slide, a blanking push plate, a second rack, a mounting base, and gears, the hydraulic cylinder retracts after stamping. During the retraction process, the first rack meshes with the gear, causing it to rotate. At the same time, the gear meshes with the second rack, causing the blanking push plate to move. During the movement, the blanking push plate pushes the formed sheet metal part on the top of the stamping die base to complete the blanking. No manual blanking is required, resulting in higher work efficiency.
[0004] While the above technical solution eliminates the need for manual material handling and increases work efficiency, it also makes mold replacement inconvenient, lacking a convenient mold replacement structure. This results in poor mold replacement convenience and overall limited versatility and ease of use for the stamping machine. Therefore, this paper proposes an automated stamping machine for machining. Utility Model Content
[0005] This utility model proposes an automated stamping machine for machining, which solves the problem that the existing technology lacks a convenient mold replacement structure, resulting in poor mold replacement convenience and poor versatility and convenience of the entire stamping machine.
[0006] This utility model is achieved through the following technical solution: an automated stamping machine for machining, including a base plate, an L-shaped frame and a button controller are fixedly connected to the upper surface of the base plate, a hydraulic rod is fixedly connected to the inner wall of the L-shaped frame, a lifting frame is fixedly connected to the telescopic end of the hydraulic rod, and a convenient disassembly and assembly mechanism is provided below the lifting frame. The convenient disassembly and assembly mechanism includes a base shell, a disassembly and assembly base frame is snapped into the inside of the base shell, a bottom mold is fixedly connected to the upper surface of the disassembly and assembly base frame, a first hand-tightening positioning bolt is provided in the inside of the base shell and the inside of the base frame, two guide rods are slidably connected inside the lifting frame, a top shell is fixedly connected to the bottom end of the two guide rods, a buffer spring is sleeved on the outer surface of each guide rod, a disassembly and assembly top frame is snapped into the inside of the top shell, a top mold is fixedly connected to the bottom surface of the disassembly and assembly top frame, a second hand-tightening positioning bolt is provided in the inside of the top shell and the inside of the disassembly and assembly top frame.
[0007] Specifically, the hydraulic rod is electrically connected to the button controller via a wire; the bottom surface of the base shell is fixedly connected to the upper surface of the base plate; the outer surface of each first hand-tightening positioning bolt is in contact with the inner wall of the base shell; the outer surface of each first hand-tightening positioning bolt is threadedly connected to the inner wall of the disassembly and assembly frame; both ends of each buffer spring are in contact with the bottom surface of the lifting frame and the upper surface of the top shell, respectively; the outer surface of each second hand-tightening positioning bolt is in contact with the inner wall of the top shell; the outer surface of each second hand-tightening positioning bolt is threadedly connected to the inner wall of the disassembly and assembly frame; four support columns are fixedly connected to the bottom surface of the base plate; and a support plate is fixedly connected to the bottom end of each support column.
[0008] Furthermore, handle supports are fixedly connected to both sides of the base plate, and a pull rod is fixedly connected to the inner wall of each handle support.
[0009] Each of the handle supports is provided with a grip inside, and the inner wall of each grip is rotatably connected to the outer surface of the pull rod.
[0010] Preferably, a first anti-slip sleeve is fixedly connected to the outer surface of each of the first hand-tightening positioning bolts, and a plurality of identical first anti-slip protrusions are fixedly connected to the outer surface of each of the first anti-slip sleeves.
[0011] Furthermore, a second anti-slip sleeve is fixedly connected to the outer surface of each of the second hand-tightening positioning bolts, and several identical second anti-slip protrusions are fixedly connected to the outer surface of each of the second anti-slip sleeves.
[0012] This utility model provides an automated stamping machine for machining, which has the following beneficial effects: This automated stamping machine for machining utilizes a bottom shell that interlocks with a disassembly and assembly base frame, and a top shell that interlocks with a disassembly and assembly top frame. Combined with hand-tightened positioning bolts, it enables rapid mold fixing and disassembly, allowing for the replacement of the top and bottom molds without complex tools. This significantly improves the ease of mold replacement. The combination of guide rods and buffer springs provides cushioning during stamping, reducing impact damage between the mold and the workpiece, ensuring processing accuracy and equipment stability. The overall structure is simple and compact. Automated stamping operation is achieved through an electrical connection between a button controller and hydraulic rods. This enhances the versatility of the stamping machine for processing workpieces of different specifications and improves ease of use. It effectively solves the problems of inconvenient mold replacement and limited applicability in existing technologies, avoiding the poor ease of mold replacement and overall versatility and convenience of the stamping machine due to the lack of a convenient mold replacement structure. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of an automated stamping machine for machining according to this utility model; Figure 2 This is a schematic diagram of the base plate structure of this utility model; Figure 3 This is a bottom view schematic diagram of the bottom mold structure of this utility model; Figure 4 This is a cross-sectional structural diagram of the present invention; Figure 5 This is a schematic diagram of the disassembly and assembly top frame structure of this utility model.
[0014] Explanation of reference numerals in the attached figures 1. Base plate; 2. L-shaped frame; 3. Hydraulic rod; 4. Lifting frame; 5. Button controller; 6. Convenient disassembly and assembly mechanism; 601. Bottom shell; 602. Base frame; 603. Bottom mold; 604. First manual tightening of positioning bolts; 605. Top shell; 606. Guide rod; 607. Buffer spring; 608. Disassembly and assembly of top frame; 609. Top mold; 610. Second manual tightening of positioning bolts; 7. Support column; 8. Support plate; 9. Handle support; 10. Pull rod; 11. Grip; 12. First anti-slip sleeve; 13. First anti-slip protrusion; 14. Second anti-slip sleeve; 15. Second anti-slip protrusion. Detailed Implementation
[0015] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this application.
[0016] Please see Figures 1-5 This utility model provides an automated stamping machine for machining, including a base plate 1. An L-shaped frame 2 and a button controller 5 are fixedly connected to the upper surface of the base plate 1. The button controller 5 can be an MCU or an Arduino series controller, which is small in size, low in cost, and low in power consumption, suitable for miniaturization and embedded applications. It can control multiple components through programming. It can connect to the control terminals of various electrical components through digital output pins and control the power of various components through analog output pins. Specific control logic and timing are implemented by writing code. A liquid is fixedly connected to the inner wall of the L-shaped frame 2. The hydraulic rod 3 has a lifting frame 4 fixedly connected to its telescopic end. A convenient disassembly and assembly mechanism 6 is provided below the lifting frame 4. The convenient disassembly and assembly mechanism 6 includes a base shell 601. A disassembly and assembly base frame 602 is snapped into the inside of the base shell 601. The hydraulic rod 3 is electrically connected to the button controller 5 through wires. The bottom surface of the base shell 601 is fixedly connected to the upper surface of the base plate 1. Four support columns 7 are fixedly connected to the bottom surface of the base plate 1. Each support column 7 has a support plate 8 fixedly connected to its bottom end. The support columns 7 and support plates 8 are fixed to the bottom surface of the base plate 1, increasing the contact area between the equipment and the ground, improving the stability of the overall structure, and preventing the equipment from shaking during stamping.
[0017] Please refer to this carefully. Figure 1 , Figure 2 and Figure 3 The upper surface of the disassembly and assembly base 602 is fixedly connected to the bottom mold 603, and the disassembly and assembly base 602 can be pre-installed on the bottom surface of different bottom molds 603. The interior of the bottom shell 601 and the interior of the base 602 are both provided with first hand-tightening positioning bolts 604. The outer surface of each first hand-tightening positioning bolt 604 is in contact with the inner wall of the bottom shell 601, and the outer surface of each first hand-tightening positioning bolt 604 is threadedly connected to the inner wall of the disassembly and assembly base 602. Handle supports 9 are fixedly connected to both sides of the base plate 1, and a pull rod 10 is fixedly connected to the inner wall of each handle support 9. The handle supports 9 are fixed to both sides of the base plate 1 to provide an installation carrier for the pull rod 10 and ensure the stability of the pull rod 10 after installation.
[0018] Please refer to this carefully. Figure 1 , Figure 2 and Figure 4 The lifting frame 4 has two guide rods 606 internally slidably connected. The bottom ends of the two guide rods 606 are fixedly connected to the top shell 605. Each handle support 9 has a handle 11 inside. The inner wall of each handle 11 is rotatably connected to the outer surface of the pull rod 10. The handle 11 is rotatably connected to the outer surface of the pull rod 10. The operator can easily move the equipment by holding the handle 11. The rotating design adapts to different grip angles and improves the comfort of use.
[0019] Please refer to this carefully. Figure 1 , Figure 3 , Figure 4 and Figure 5 Each guide rod 606 has a buffer spring 607 fitted on its outer surface. The two ends of each buffer spring 607 are in contact with the bottom surface of the lifting frame 4 and the upper surface of the top shell 605, respectively. The top shell 605 is fitted with a disassembly and assembly top frame 608. Each first hand-tightening positioning bolt 604 has a first anti-slip sleeve 12 fixedly connected to its outer surface. Each first anti-slip sleeve 12 has several identical first anti-slip protrusions 13 fixedly connected to its outer surface. The first anti-slip sleeve 12 is fixed to the outer surface of the first hand-tightening positioning bolt 604 to increase the friction between the hand and the bolt. The first anti-slip protrusions 13 are distributed on the outer surface of the first anti-slip sleeve 12 to further enhance the anti-slip effect, prevent slippage when tightening the bolt, and improve the ease of operation.
[0020] Please refer to this carefully. Figure 1 , Figure 2 , Figure 4 and Figure 5 The bottom surface of the disassembly and assembly top frame 608 is fixedly connected to the top mold 609, allowing different top molds 609 to be pre-installed with the disassembly and assembly top frame 608. The interior of the top shell 605 and the interior of the disassembly and assembly top frame 608 are both provided with second hand-tightening positioning bolts 610. The outer surface of each second hand-tightening positioning bolt 610 is in contact with the inner wall of the top shell 605, and the outer surface of each second hand-tightening positioning bolt 610 is threadedly connected to the inner wall of the disassembly and assembly top frame 608. The outer surface of each second hand-tightening positioning bolt 610 is fixedly connected with a second anti-slip sleeve 14, and the outer surface of each second anti-slip sleeve 14 is fixedly connected with several identical second anti-slip protrusions 15. The second anti-slip sleeve 14 is fixed to the outer surface of the second hand-tightening positioning bolt 610 to increase the friction when the hand contacts it. The second anti-slip protrusions 15 are set on the outer surface of the second anti-slip sleeve 14 to enhance the anti-slip performance, making it easier to tighten the bolts when replacing the top mold 609.
[0021] When using this utility model: First, according to the specifications of the workpiece, the disassembly and assembly base 602 of the corresponding bottom mold 603 is fixed in the bottom shell 601 by the first hand-tightening positioning bolt 604. Then, the disassembly and assembly top frame 608 of the matching top mold 609 is fixed in the top shell 605 by the second hand-tightening positioning bolt 610. The anti-slip sleeve and anti-slip protrusion make it easier to tighten the bolts, and the mold assembly can be completed without additional tools.
[0022] The workpiece to be processed is placed on the bottom mold 603. The button controller 5 sends a command, and the hydraulic rod 3, which is electrically connected to the button controller 5, is activated. The telescopic end of the hydraulic rod 3 drives the lifting frame 4 to move downward. The lifting frame 4 drives the top shell 605 and the top mold 609 to move downward synchronously through the guide rod 606, gradually approaching the workpiece and performing the stamping operation.
[0023] During the stamping process, the guide rod 606 slides along the lifting frame 4. The buffer spring 607, which is sleeved outside the guide rod 606, is compressed and generates elastic force to buffer the impact force of the top die 609 on the workpiece, reduce damage to the die and the workpiece, and ensure processing accuracy. The support column 7 and the support plate 8 enhance the overall stability of the equipment and prevent shaking during stamping. In order to increase the stamping accuracy, clamping structures for different workpieces to be stamped can also be pre-installed on both sides of the bottom die 603.
[0024] After processing, the hydraulic rod 3 is retracted by the button controller 5, and the lifting frame 4 drives the top mold 609 to reset upward. The operator can then remove the processed workpiece. If it is necessary to change the processing specifications, simply loosen the first hand-tightened positioning bolt 604 and the second hand-tightened positioning bolt 610 to quickly replace the corresponding bottom mold 603 and top mold 609, thereby improving the equipment's versatility and efficiency. The design of the entire automated stamping machine effectively solves the problems of poor mold replacement convenience and poor versatility and convenience of the entire stamping machine due to the lack of a convenient mold replacement structure.
[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An automated stamping machine for machining, comprising a base plate (1), characterized in that: An L-shaped frame (2) and a button controller (5) are fixedly connected to the upper surface of the base plate (1). A hydraulic rod (3) is fixedly connected to the inner wall of the L-shaped frame (2). A lifting frame (4) is fixedly connected to the telescopic end of the hydraulic rod (3). A convenient disassembly and assembly mechanism (6) is provided below the lifting frame (4). The convenient disassembly and assembly mechanism (6) includes a bottom shell (601), a disassembly and assembly base frame (602) is snapped into the inside of the bottom shell (601), a bottom mold (603) is fixedly connected to the upper surface of the disassembly and assembly base frame (602), a first hand-tightening positioning bolt (604) is provided in the inside of the bottom shell (601) and the inside of the base frame (602), two guide rods (606) are slidably connected inside the lifting frame (4), a top shell (605) is fixedly connected to the bottom end of the two guide rods (606), a buffer spring (607) is sleeved on the outer surface of each guide rod (606), a disassembly and assembly top frame (608) is snapped into the inside of the top shell (605), a top mold (609) is fixedly connected to the bottom surface of the disassembly and assembly top frame (608), and a second hand-tightening positioning bolt (610) is provided in the inside of the top shell (605) and the inside of the disassembly and assembly top frame (608).
2. The automated stamping machine for machining according to claim 1, characterized in that: The hydraulic rod (3) is electrically connected to the button controller (5) via a wire. The bottom surface of the bottom shell (601) is fixedly connected to the upper surface of the base plate (1). The outer surface of each first hand-tightening positioning bolt (604) is in contact with the inner wall of the bottom shell (601). The outer surface of each first hand-tightening positioning bolt (604) is threadedly connected to the inner wall of the disassembly and assembly base frame (602). The two ends of each buffer spring (607) are in contact with the bottom surface of the lifting frame (4) and the upper surface of the top shell (605), respectively. The outer surface of each second hand-tightening positioning bolt (610) is in contact with the inner wall of the top shell (605). The outer surface of each second hand-tightening positioning bolt (610) is threadedly connected to the inner wall of the disassembly and assembly top frame (608). The bottom surface of the base plate (1) is fixedly connected to four support columns (7). The bottom end of each support column (7) is fixedly connected to a support plate (8).
3. The automated stamping machine for machining according to claim 1, characterized in that: Both sides of the base plate (1) are fixedly connected to handle supports (9), and each handle support (9) is fixedly connected to a pull rod (10) on its inner wall.
4. The automated stamping machine for machining according to claim 3, characterized in that: Each of the handle supports (9) is provided with a grip (11) inside, and the inner wall of each grip (11) is rotatably connected to the outer surface of the pull rod (10).
5. An automated stamping machine for machining according to claim 1, characterized in that: Each of the first hand-tightening positioning bolts (604) has a first anti-slip sleeve (12) fixedly connected to its outer surface, and each of the first anti-slip sleeves (12) has a number of identical first anti-slip protrusions (13) fixedly connected to its outer surface.
6. An automated stamping machine for machining according to claim 1, characterized in that: Each of the second hand-tightening positioning bolts (610) has a second anti-slip sleeve (14) fixedly connected to its outer surface, and each of the second anti-slip sleeves (14) has a number of identical second anti-slip protrusions (15) fixedly connected to its outer surface.
Citation Information
Patent Citations
Machining stamping device
CN221493817U