Shaping device

Abstract

This utility model provides a shaping device with a structure that allows the fixture to be submerged in water. This fixture is separate from the heating fixture used for heating the product, eliminating the need for the heating fixture to be submerged in water and extending its lifespan. This separate fixture easily solves the problem of product cooling through water, making it worthy of widespread use. To achieve the above objective, this utility model provides the following technical solution: A shaping device includes a frame body, a water tank located at the lower part of the frame body, and a fixture lifting assembly located in the middle of the frame body. The fixture lifting assembly includes a lifting plate, a hanging frame located at the bottom of the lifting plate, a lower fixture mold located on the hanging frame, a cylinder located in the middle of the lifting plate, and an upper fixture mold located on the output shaft of the cylinder and cooperating with the lower fixture mold. The upper part of the water tank is open, and the lower fixture mold is located within the opening of the water tank. This utility model relates to the technical field of mechanical devices.

Description

Technical Field

[0001] This utility model relates to the technical field of mechanical devices, and in particular to a shaping device. Background Technology

[0002] Some metal sheets require shaping to achieve flatness, i.e., parallel surfaces. One shaping method is heating followed by water cooling. To prevent deformation when submerged in water, the product needs to be placed in a fixture, and both the fixture and the product are submerged together. The conventional solution is to submerge the heating fixture used for product heating, directly achieving water cooling and shaping. However, because the heating fixture performs both heating and water cooling, its lifespan is severely affected. Utility Model Content

[0003] This utility model provides a shaping device with a structure that allows the fixture to be submerged in water. This fixture is a separate fixture from the heating fixture used for heating the product. The heating fixture does not need to be submerged in water, thus extending its lifespan. In this way, the purpose of cooling the product by submerging it in water can be easily solved through the separate fixture, which is worth promoting and using.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a shaping device, comprising a frame body, a water tank disposed at the lower part of the frame body, and a jig lifting assembly disposed at the middle part of the frame body. The jig lifting assembly includes a lifting plate, a hanging frame disposed at the bottom of the lifting plate, a lower jig mold disposed on the hanging frame, a cylinder disposed at the middle part of the lifting plate, and an upper jig mold disposed on the output shaft of the cylinder and cooperating with the lower jig mold. The upper part of the water tank is open, and the lower jig mold is located within the opening of the water tank.

[0005] In the above solution, the product is placed in an external heating fixture and heated to 60-70 degrees Celsius. The heated product is then placed on the lower mold of the fixture, and a cylinder is used to press down the upper mold, placing the product within the combined upper and lower molds. A water tank holds room-temperature water to cool the heated and shaped product. The lifting plate can be designed to be adjustable, allowing the product to sink into the water tank along with the lower mold, thus shaping the product. Afterward, the lifting plate is raised back up, the product is removed, and then baked to dry it, resulting in the finished product. In this invention, instead of using a heating fixture for water cooling, a new fixture is used, extending the lifespan of the heating fixture. Furthermore, the fixture consisting of the upper and lower molds does not require heating, thus its lifespan is also longer, saving costs for the company.

[0006] In one embodiment, a support plate is provided at the bottom of the frame body, the water tank is located above the middle of the support plate, a plurality of lead screws are vertically arranged on both sides of the water tank on the support plate, nuts are provided on the lead screws, the lifting plate is horizontally arranged and connected to the lead screws through the nuts, and a servo motor for driving the lead screws to rotate is provided on the support plate.

[0007] In the above solution, the output shaft of the servo motor and the lead screw are connected via a conventionally designed gear transmission. The lead screw can rotate, thereby raising and lowering the lifting plate, allowing the final product to be submerged in the water tank.

[0008] In one embodiment, the support plate is provided with a guide shaft on the side plate of the lead screw, and the lifting plate is provided with a guide sleeve that cooperates with the guide shaft.

[0009] In one embodiment, guide posts are provided on both sides of the upper mold of the fixture, and the guide posts pass through the lifting plate.

[0010] In one embodiment, the support plate is provided with a flange-type screw support at the bottom of the screw.

[0011] In the above scheme, the flange-type screw support can effectively prevent the screw from deviating during operation, ensuring the accuracy and stability of the torque transmitted by the screw.

[0012] In one embodiment, an operation panel is provided on the upper part of the frame body. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of the present invention in one embodiment;

[0014] Figure 2 This is a schematic diagram illustrating the engagement of the lower mold and upper mold of the fixture in one embodiment. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figure 1 and Figure 2The technical solution of this utility model is a shaping device, including a frame body 1, a water tank 2 disposed at the lower part of the frame body 1, and a jig lifting assembly disposed at the middle part of the frame body 1. The jig lifting assembly includes a lifting plate 3, a hanging frame 4 disposed at the bottom of the lifting plate 3, a lower jig mold 5 disposed on the hanging frame 4, a cylinder 6 disposed at the middle part of the lifting plate 3, and an upper jig mold 7 disposed on the output shaft of the cylinder 6 and cooperating with the lower jig mold 5. The upper part of the water tank 2 is open and the lower jig mold 5 is located inside the opening of the water tank 2.

[0017] In the above scheme, product 16 is placed in an external heating fixture and heated to 60-70 degrees Celsius. Then, the heated product 16 is placed on the lower mold 5 of the fixture. A cylinder 6 is used to press down the upper mold 7 of the fixture, causing product 16 to be pressed together by the upper mold 7 and the lower mold 5. Water tank 2 is used to hold room temperature water, which cools the heated and shaped product 16. The lifting plate 3 can be designed to be adjustable, allowing product 16 to sink into the water in tank 2 along with the lower mold 5, thus shaping the product. Afterward, the lifting plate 3 is reset and raised, product 16 is removed, and then baked to dry it, resulting in a shaped product. In this invention, instead of using a heating fixture for water cooling, a new fixture is used, extending the lifespan of the heating fixture. Furthermore, the fixture composed of the upper mold 7 and the lower mold 5 does not require heating, thus its lifespan is also longer, saving costs for the company.

[0018] In one embodiment, a support plate 8 is provided at the bottom of the frame body 1, the water tank 2 is located above the middle part of the support plate 8, a plurality of lead screws 9 are vertically arranged on both sides of the water tank 2 on the support plate 8, nuts 10 are provided on the lead screws 9, the lifting plate 3 is horizontally arranged and connected to the lead screws 9 through the nuts 10, and a servo motor 17 for driving the lead screws 9 to rotate is provided on the support plate 8.

[0019] In the above scheme, the output shaft of the servo motor 17 and the lead screw 9 are connected by a conventionally designed gear transmission. The lead screw 9 can rotate, thereby raising and lowering the lifting plate 3, so that the final product 16 can be submerged in the water tank 2. The servo motor 17 is used to precisely control the height of the lifting plate 3.

[0020] In one embodiment, the support plate 8 is provided with a guide shaft 11 on the side plate of the lead screw 9, and the lifting plate 3 is provided with a guide sleeve 12 that cooperates with the guide shaft 11.

[0021] In one embodiment, guide posts 13 are provided on both sides of the upper mold 7 of the fixture, and the guide posts 13 pass through the lifting plate 3.

[0022] In one embodiment, the support plate 8 is provided with a flange-type screw support 14 at the bottom of the screw 9.

[0023] In the above scheme, the flange-type screw support 14 can effectively prevent the screw 9 from deviating during operation, ensuring the accuracy and stability of the torque transmitted by the screw 9.

[0024] In one embodiment, an operation panel 15 is provided on the upper part of the frame body 1. The operation panel 15 includes a display and a water valve switch. The water tank 2 is provided with a drain outlet and a water pipe with a valve is connected to the outside of the drain outlet. The water valve switch is used to control whether to drain water.

Claims

1. A shaping device, characterized in that: The device includes a frame body (1), a water tank (2) located at the lower part of the frame body (1), and a jig lifting assembly located in the middle of the frame body (1). The jig lifting assembly includes a lifting plate (3), a hanging frame (4) located at the bottom of the lifting plate (3), a jig lower mold (5) located on the hanging frame (4), a cylinder (6) located in the middle of the lifting plate (3), and a jig upper mold (7) located on the output shaft of the cylinder (6) and cooperating with the jig lower mold (5). The upper part of the water tank (2) is open and the jig lower mold (5) is located inside the opening of the water tank (2).

2. The shaping device according to claim 1, characterized in that: A support plate (8) is provided at the bottom of the frame body (1). The water tank (2) is located above the middle part of the support plate (8). Several lead screws (9) are vertically arranged on both sides of the water tank (2) on the support plate (8). Nuts (10) are provided on the lead screws (9). The lifting plate (3) is horizontally arranged and connected to the lead screws (9) through the nuts (10). A servo motor (17) for driving the lead screws (9) to rotate is provided on the support plate (8).

3. The shaping device according to claim 2, characterized in that: The support plate (8) has a guide shaft (11) on the side plate of the lead screw (9), and the lifting plate (3) has a guide sleeve (12) that cooperates with the guide shaft (11).

4. The shaping device according to claim 1, characterized in that: The upper mold (7) of the fixture is provided with guide posts (13) on both sides, and the guide posts (13) pass through the lifting plate (3).

5. The shaping device according to claim 2, characterized in that: The support plate (8) is provided with a flange-type screw support (14) at the bottom of the screw (9).

6. The shaping device according to claim 1, characterized in that: An operation panel (15) is provided on the upper part of the frame body (1).

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