A metal plate bending mechanism facilitating material collection

Abstract

The utility model provides a kind of metal sheet bending mechanism convenient for material collection belongs to bending machine technical field, including frame, the inside of the frame is provided with the collecting assembly for bending and collecting metal sheet, the inside of the frame is provided with the mistake-proofing assembly for preventing bending error of metal sheet.The utility model is collected through the collecting assembly of being set, the effect that the technical plate of bending is collected quickly is realized, and the bending punch is driven to press down by electric push rod, cooperates with bending recess mold, and the metal sheet is bent quickly, and fixed frame and push plate cooperate, and the metal sheet of different sizes is stably fixed, and the metal sheet to be processed is conveyed to bending recess mold by the cooperation of conveying belt and gasket, and the metal sheet to be processed pushes the metal sheet of bending forming into collecting frame, not only saves manpower and material resources, but also improves production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of bending machine technology, and more specifically, to a metal plate bending mechanism that facilitates material collection. Background Technology

[0002] Metal sheets are widely used in many industrial fields such as automobile manufacturing and electronic equipment due to their high strength and good electrical conductivity. However, the flat shape cannot meet the diverse designs of products, so bending is essential. Existing bending equipment uses molds and power sources to plastically deform metal sheets, which can precisely control the bending angle and size, greatly improve production efficiency, and also has strong versatility.

[0003] A search revealed that Chinese patent CN219703078U discloses "a bending machine with clamping function, including a bending machine, a mold, and a baffle. The mold is located at the front of the bending machine, and the baffle is located inside the bending machine. Limiting mechanisms are provided on both sides of the bending machine. This utility model, by setting baffles and limiting mechanisms, allows the baffle to act parallel to the mold after the metal plate enters the machine, preventing the bent metal plate from being defective. The limiting mechanisms facilitate the position adjustment of the baffle, providing the advantage of uniform bending length. This solves the problem that when bending wider metal plates, multiple workers are needed to put the metal plates into the bending machine. When multiple workers put the metal plates into the bending machine at the same time, there is no uniform requirement for the bending length of the metal plates, or the metal plates cannot be bent accurately, resulting in unevenness on both sides of the bent metal plate and causing product defects." However, the following defects still exist:

[0004] When this device is in use, after the metal sheet bending process is completed, it cannot effectively collect the bent metal sheets. This results in the bent metal sheets being scattered on the workbench or floor around the bending machine, requiring workers to frequently search for and organize them. This significantly increases labor intensity and working time, and severely impacts overall production efficiency. Therefore, a metal sheet bending mechanism that facilitates material collection is proposed. Utility Model Content

[0005] The purpose of this invention is to address the problem that, after the metal sheet bending process is completed, the bent metal sheets cannot be effectively collected, resulting in the bent metal sheets being scattered on the workbench or ground around the bending machine. This necessitates workers frequently searching for and organizing the bent metal sheets around the bending machine or on the workbench, which not only significantly increases labor intensity and working time but also seriously affects overall production efficiency. This invention provides a metal sheet bending mechanism that facilitates material collection, thereby solving the problems mentioned in the background section.

[0006] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0007] The present invention is as follows: a metal plate bending mechanism for easy material collection, comprising a frame, wherein a collection component for bending and collecting metal plates is provided inside the frame, and an error-proofing component for preventing bending errors of metal plates is provided inside the frame.

[0008] The collecting assembly includes a fixed frame fixedly connected to the top of the frame. An electric push rod is provided on the inner top wall of the fixed frame. A bending punch is provided at the output end of the electric push rod. A bending die is fixedly connected to the top of the frame. Conveyor belts are provided on opposite sides of the bending die. Pads are provided on the outer walls of both conveyor belts. Fixed frames are slidably connected to opposite sides of the frame. Push plates are fixedly connected to the opposite sides of the two fixed frames. Guide plates are slidably connected to opposite sides of the frame. A collecting frame is fixedly connected to the side of the frame away from the guide plates. A drawer is slidably connected to the inner wall of the collecting frame.

[0009] As a preferred technical solution of this utility model, the error prevention component includes a connecting plate fixedly connected to the inner top wall of the frame, an inclined plate fixedly connected to one side of the connecting plate, a high-definition camera provided on one side of the inclined plate, a controller provided on the inner wall of the fixed frame, and an audible and visual alarm provided on one side of the fixed frame. The high-definition camera and the audible and visual alarm are both electrically connected to the controller.

[0010] As a preferred technical solution of this utility model, the inner bottom wall of the drawer is provided with multiple springs, and a fixing plate is fixedly connected to the end of the multiple springs away from the drawer. A plastic pad is provided on the top of the fixing plate.

[0011] As a preferred technical solution of this utility model, two stabilizing grooves are provided through the top of the fixed frame, and two stabilizing columns are fixedly connected to the top of the bending punch. The stabilizing grooves are used in conjunction with the stabilizing columns for sliding connection.

[0012] As a preferred technical solution of this utility model, guide grooves are provided through the two opposing sides of the collection frame, and crossbars are slidably connected to the inner walls of the two guide grooves, and scrapers are fixedly connected to the outer walls of the crossbars.

[0013] As a preferred technical solution of this utility model, the inner top wall of the frame is fixedly connected with a fixing block, and a fixing groove is opened on one side of each of the two fixing blocks.

[0014] As a preferred technical solution of this utility model, anti-slip pads are provided on the opposite sides of the two push plates, and multiple anti-slip grooves are provided on one side of the two anti-slip pads.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] 1. The set collection components achieve the effect of rapid collection of bent technical plates. The bending punch is driven by an electric push rod to press down and cooperate with the bending die to quickly bend the metal plate. The fixing frame and push plate work together to stably fix metal plates of different sizes. The metal plate to be processed is transported to the bending die by the cooperation of the conveyor belt and the pad. The bent metal plate is then pushed into the collection frame, which not only saves manpower and material resources, but also improves production efficiency.

[0017] 2. By setting up error-proof components, the bending process of the metal sheet can be adjusted in a timely manner. The position or shape of the metal sheet is detected in real time by a high-definition camera, and the position and bending status of the metal sheet are transmitted to the controller. The controller controls the electric push rod and bending punch to adjust, so as to detect errors in the bending process of the metal sheet in time, avoid damage to the metal sheet or deterioration of processing quality due to errors, and greatly improve the safety of bending the metal sheet. Attached Figure Description

[0018] Figure 1 A schematic diagram of a metal plate bending mechanism for easy material collection provided by this utility model;

[0019] Figure 2 A schematic diagram of the left cross-sectional structure of a metal plate bending mechanism for easy material collection provided by this utility model;

[0020] Figure 3 A schematic diagram of the cross-sectional structure of the collection component in a metal plate bending mechanism for easy material collection provided by this utility model;

[0021] Figure 4 A front cross-sectional view of a metal plate bending mechanism for easy material collection provided by this utility model;

[0022] Figure 5 This utility model provides a metal plate bending mechanism that facilitates material collection. Figure 2 Enlarged view of point A in the middle.

[0023] The diagram shows: 1. Frame; 2. Collection assembly; 3. Error prevention assembly; 201. Fixing frame; 202. Electric push rod; 203. Bending punch; 204. Bending die; 205. Conveyor belt; 206. Pad; 207. Fixing frame; 208. Push plate; 209. Guide plate; 210. Collection frame; 211. Drawer; 301. Connecting plate; 302. Inclined plate; 303. High-definition camera; 304. Controller; 305. Audible and visual alarm; 4. Spring; 5. Fixing plate; 6. Plastic pad; 7. Stabilizing groove; 8. Stabilizing column; 9. Guide groove; 10. Crossbar; 11. Scraper; 12. Fixing block; 13. Fixing groove; 14. Anti-slip pad; 15. Anti-slip groove. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0025] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0026] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0027] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0028] like Figure 1 As shown, this embodiment proposes a metal plate bending mechanism that facilitates material collection, including a frame 1, a collection component 2 for bending and collecting metal plates is provided inside the frame 1, and an error-proofing component 3 for preventing bending errors of the metal plates is provided inside the frame 1.

[0029] like Figure 2 and Figure 3As shown, the collecting component 2 includes a fixed frame 201 fixedly connected to the top of the frame 1. An electric push rod 202 is provided on the inner top wall of the fixed frame 201. A bending punch 203 is provided at the output end of the electric push rod 202. A bending die 204 is fixedly connected to the top of the frame 1. The electric push rod 202 drives the bending punch 203 to move up and down, cooperating with the bending die 204 to bend the metal plate. Conveyor belts 205 are provided on opposite sides of the bending die 204. Pads 206 are provided on the outer walls of both conveyor belts 205, allowing for stable transport of the metal plate via the pads 206 on the conveyor belts 205. 1. Two opposing sides of the frame 1 are slidably connected to fixed frames 207. Each fixed frame 207 is fixedly connected to a push plate 208 on one side facing each other. By pushing the fixed frames 207, the push rod is moved to stably fix the metal on the bending die 204. Two opposing sides of the frame 1 are slidably connected to guide plates 209. The guide plates 209 transport the metal plate to the bending die 204 in an orderly manner. A collection frame 210 is fixedly connected to the side of the frame 1 away from the guide plates 209. A drawer 211 is slidably connected to the inner wall of the collection frame 210. The bent metal plate is collected as a whole by the drawer 211 in the collection frame 210. During processing, the guide plate 209 organizes and guides the metal plate entering the bending area, ensuring that the metal plate enters the bending area in an orderly manner. The metal plate is smoothly transported by the pad 206 on the conveyor belt 205 and transported to the top of the bending die 204. Subsequently, the fixing frame 207 slides towards the bending die 204, driving the push plate 208 to move closer to the metal plate and firmly fix the metal plate on the bending die 204, effectively preventing the metal plate from shifting or deforming due to force during the bending process. After the metal plate is positioned, the electric push rod 2... 02 Drive the bending punch 203 to press down, and cooperate with the bending die 204 to complete the bending and forming of the metal plate. After the bending action is completed, the bending punch 203 returns to its original position and rises. At this time, the conveyor belt 205 continues to transport new metal plates into the bending area. During the transport process, the new metal plate comes into contact with the already bent metal plate, and with the help of the pushing force of the conveyor belt 205, the bent metal plate is pushed into the drawer 211 of the collection frame 210. This not only eliminates the tedious steps of manual part removal, but also realizes continuous production and greatly improves the efficiency of metal plate bending processing.

[0030] like Figure 3 and Figure 4As shown, the error prevention component 3 includes a connecting plate 301 fixedly connected to the inner top wall of the frame 1, an inclined plate 302 fixedly connected to one side of the connecting plate 301, a high-definition camera 303 installed on one side of the inclined plate 302, a controller 304 installed on the inner wall of the fixed frame 201, and an audible and visual alarm 305 installed on one side of the fixed frame 201. The high-definition camera 303 captures the metal plate in the bending state in real time and transmits the image information to the controller 304. The controller 304 integrates the image information, and when a problem is detected, the controller 304 controls the audible and visual alarm 305 to emit light and sound to warn of the problem. Both the high-definition camera 303 and the audible and visual alarm 305 are electrically connected to the controller 304. The high-definition camera 303 captures images of the metal plate during the bending process in real time and transmits the image information to the controller 304. The controller 304 analyzes and processes the image information to determine whether the metal plate has a bending error. If a bending error occurs, the controller 304 controls the audible and visual alarm 305 to emit sound and light signals to remind the operator to handle the situation in time, thereby avoiding the generation of a large number of scraps during the bending process of the metal plate and improving the quality and production efficiency of the bending of the metal plate.

[0031] like Figure 5 As shown, the inner bottom wall of drawer 211 is equipped with multiple springs 4. A fixing plate 5 is fixedly connected to the end of each spring 4 away from drawer 211, and a plastic pad 6 is placed on top of the fixing plate 5. When the bent metal sheet falls into drawer 211, the plastic pad 6 and the fixing plate 5, under the action of the springs 4, produce an elastic cushioning effect, buffering the metal sheet and reducing the impact force between the metal sheet and drawer 211. This effectively protects the metal sheet and drawer 211, preventing damage to the metal sheet due to collision. It also reduces the possibility of drawer 211 being damaged due to long-term impact, extending the service life of drawer 211.

[0032] like Figure 4 As shown, two stabilizing grooves 7 are formed through the top of the fixed frame 201, and two stabilizing columns 8 are fixedly connected to the top of the bending punch 203. The stabilizing grooves 7 are used in conjunction with the stabilizing columns 8 for sliding connection. When the electric push rod 202 drives the bending punch 203 to move up and down, the stabilizing columns 8 slide within the stabilizing grooves 7, which stabilizes the movement of the bending punch 203, prevents the bending punch 203 from deviating during movement, and improves the stability and accuracy of the movement of the bending punch 203.

[0033] like Figure 2As shown, guide grooves 9 are provided on both sides of the collection frame 210. A crossbar 10 is slidably connected to the inner wall of the two guide grooves 9, and a scraper 11 is fixedly connected to the outer wall of the crossbar 10. When there are many bent metal sheets collected in the drawer 211 or when the drawer 211 needs to be cleaned, the crossbar 10 is slid, causing the scraper 11 to slide within the guide grooves 9. The scraper 11 organizes the bent metal sheets in the drawer 211, making the bent metal sheets more neatly distributed within the drawer 211, thus improving the efficiency and convenience of using the drawer 211.

[0034] like Figure 2 As shown, a fixing block 12 is fixedly connected to the inner top wall of the frame 1, and a fixing groove 13 is provided on one side of each fixing block 12. During the process of bending the metal plate by the bending punch 203 driven by the electric push rod 202, the lateral displacement of the bending punch 203 during the vertical movement is effectively limited by the fixing groove 13 on the fixing block 12, so that the bending angle of the metal plate is more consistent and the bending efficiency of the metal plate is greatly improved.

[0035] like Figure 4 As shown, anti-slip pads 14 are provided on opposite sides of the two push plates 208, and multiple anti-slip grooves 15 are provided on one side of each anti-slip pad 14. When the push plates 208 are pushed to fix the metal plate, the anti-slip grooves 15 on the anti-slip pads 14 increase the friction between the anti-slip pads 14 and the metal plate, preventing the metal plate to be processed from sliding on the bending die 204, thus ensuring the stability of bending the metal plate.

[0036] Specifically, in use, this metal sheet bending mechanism, which facilitates material collection, works as follows: During processing, the guide plate 209 organizes and guides the metal sheet entering the bending area, ensuring that the metal sheet enters the bending area in an orderly manner. The metal sheet is smoothly conveyed by the pads 206 on the conveyor belt 205, and is transported above the bending die 204. Subsequently, the fixing frame 207 slides towards the bending die 204, driving the push plate 208 to move closer to the metal sheet, firmly fixing the metal sheet on the bending die 204, effectively preventing the metal sheet from... During the bending process, the metal plate may shift or deform due to force. After the metal plate is positioned, the electric push rod 202 drives the bending punch 203 to press down, cooperating with the bending die 204 to complete the bending and forming of the metal plate. After the bending action is completed, the bending punch 203 returns to its original position and rises. At this time, the conveyor belt 205 continues to transport new metal plates into the bending area. During the transport process, the new metal plate contacts the already bent metal plate, and with the pushing force of the conveyor belt 205, the bent metal plate is pushed into the drawer 211 of the collection frame 210 (e.g., ...). Figure 2 and Figure 3(As shown); During the bending process, the high-definition camera 303 captures images of the metal plate in real time and transmits the image information to the controller 304. The controller 304 analyzes and processes the image information to determine whether a bending error has occurred. If a bending error occurs, the controller 304 controls the audible and visual alarm 305 to emit sound and light signals to remind the operator to handle the situation promptly and avoid generating a large amount of waste during the bending process of the metal plate (such as...). Figure 3 and Figure 4 (As shown); it not only eliminates the tedious steps of manual part handling, but also realizes continuous production, greatly improving the efficiency of metal sheet bending processing.

[0037] All technical features in this embodiment can be freely combined according to actual needs.

[0038] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.

Claims

1. A metal plate bending mechanism for easy material collection, comprising a frame (1), characterized in that, The frame (1) is provided with a collection component (2) for bending and collecting metal plates, and the frame (1) is provided with an error-proof component (3) to prevent bending errors in the metal plates. The collecting component (2) includes a fixed frame (201) fixedly connected to the top of the frame (1). An electric push rod (202) is provided on the inner top wall of the fixed frame (201). A bending punch (203) is provided at the output end of the electric push rod (202). A bending die (204) is fixedly connected to the top of the frame (1). Conveyor belts (205) are provided on opposite sides of the bending die (204). Pads (206) are provided on the outer walls of both conveyor belts (205). Fixed frames (207) are slidably connected to opposite sides of the frame (1). Push plates (208) are fixedly connected to the opposite side of both fixed frames (207). Guide plates (209) are slidably connected to opposite sides of the frame (1). A collecting frame (210) is fixedly connected to the side of the frame (1) away from the guide plate (209). A drawer (211) is slidably connected to the inner wall of the collecting frame (210).

2. The metal plate bending mechanism for easy material collection according to claim 1, characterized in that, The error prevention component (3) includes a connecting plate (301) fixedly connected to the inner top wall of the frame (1), an inclined plate (302) fixedly connected to one side of the connecting plate (301), a high-definition camera (303) provided on one side of the inclined plate (302), a controller (304) provided on the inner wall of the fixed frame (201), and an audible and visual alarm (305) provided on one side of the fixed frame (201). The high-definition camera (303) and the audible and visual alarm (305) are both electrically connected to the controller (304).

3. The metal plate bending mechanism for easy material collection according to claim 1, characterized in that, The inner bottom wall of the drawer (211) is provided with multiple springs (4), and the ends of the multiple springs (4) away from the drawer (211) are fixedly connected to a fixing plate (5). The top of the fixing plate (5) is provided with a plastic pad (6).

4. The metal plate bending mechanism for easy material collection according to claim 1, characterized in that, The top of the fixed frame (201) has two stabilizing grooves (7) through it, and the top of the bending punch (203) is fixedly connected to two stabilizing columns (8). The stabilizing grooves (7) are used in conjunction with the stabilizing columns (8) for sliding connection.

5. A metal plate bending mechanism for easy material collection according to claim 1, characterized in that, The collection frame (210) has guide grooves (9) extending through both sides facing each other. The inner walls of the two guide grooves (9) are slidably connected to crossbars (10), and the outer walls of the crossbars (10) are fixedly connected to scrapers (11).

6. The metal plate bending mechanism for easy material collection according to claim 1, characterized in that, The inner top wall of the frame (1) is fixedly connected to a fixing block (12), and a fixing groove (13) is provided on one side of each of the two fixing blocks (12).

7. A metal plate bending mechanism for easy material collection according to claim 1, characterized in that, Each of the two push plates (208) is provided with an anti-slip pad (14) on one side opposite to the other, and each of the two anti-slip pads (14) has multiple anti-slip grooves (15) on one side.

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