Punching member forming device
Patent Information
- Application Number
- CN202522260217.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-27
AI Technical Summary
[0003]在冲压成型装置对冲压件进行冲压的过程中,冲压成型装置需要对板材施加较大的外力,使其产生塑性变形,但是较大冲压力会导致冲压出的冲压件容易紧密贴合在模具上,因此需要人工使用工具将冲压件从模具中取出,长时间重复这一过程会导致工人疲劳,降低人工取件效率,进而降低生产效率,同时人工取件需操作人员将手部或工具伸入模具工作区域,存在一定的安全隐患
[0011]与现有技术相比,本实用新型具有如下有益效果:通过脱模机构的设计,能够在冲压完成后自动将成形的冲压件从模具中脱出,无需人工手动操作,提高了生产效率。同时,该装置结构紧凑,各部件布局合理,不仅节省了空间,还保证了冲压过程的稳定性和可靠性。驱动件提供稳定动力,确保推杆能够准确、迅速地将冲压件从模具中推出。弹簧的设置则起到了缓冲和复位的作用,使得连接块在冲压过程中能够保持稳定,并在冲压完成后迅速恢复原位,为下一次冲压做好准备。物料仓的设计则方便了冲压件的收集和整理,进一步提高了生产效率。
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Figure CN224779189U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of stamping forming, and in particular to a stamping forming device. Background Technology
[0002] Stamping is a processing method that uses a press and dies to apply external force to sheet metal, strip, tube and profile, causing plastic deformation or separation, thereby obtaining stamped parts of the required shape and size.
[0003] During the stamping process of the stamping forming device, the stamping forming device needs to apply a large external force to the sheet metal to cause plastic deformation. However, the large stamping force will cause the stamped parts to stick tightly to the mold. Therefore, it is necessary to manually remove the stamped parts from the mold using tools. Repeating this process for a long time will lead to worker fatigue, reduce the efficiency of manual part removal, and thus reduce production efficiency. At the same time, manual part removal requires the operator to put their hands or tools into the working area of the mold, which poses certain safety hazards. Utility Model Content
[0004] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.
[0005] Therefore, one objective of this utility model is to provide a stamping part forming device that, through the design of a demolding mechanism, can automatically remove the formed stamping part from the mold after stamping, eliminating the need for manual operation and improving production efficiency.
[0006] To achieve the above objectives, the first aspect of this utility model provides a stamping part forming apparatus, comprising: a stamping press, a demolding mechanism, and a mold, wherein the demolding mechanism is disposed on the stamping press; the mold is disposed on the stamping press; the demolding mechanism includes a driving component, a push rod, a base, a connecting block, a spring, and a material bin, wherein the driving component is disposed on the inner wall of the stamping press; the push rod is connected to the output end of the driving component; the base is mounted on the stamping press; the connecting block is mounted on the mold; the spring is connected to the other end of the connecting block; a material groove is provided on the base; and the material bin is disposed on the outside of the base.
[0007] In addition, the stamping forming apparatus proposed above according to this utility model may also have the following additional technical features: Specifically, a fixing mechanism is provided on the base, which includes a fixing block, a positioning pin, a threaded rod, and a knob. The base has a fixing groove; the fixing block is installed on the outer wall of the base; the mold has a positioning groove; the positioning pin is installed on the outer wall of the fixing block; the threaded rod is installed inside the fixing block; and the knob is installed on the outer wall of the threaded rod and is connected to the fixing block.
[0008] Specifically, the outer wall of the material silo is equipped with guide rails, and the interior of the material silo is equipped with partitions.
[0009] Specifically, warning lights are installed on the outer wall of the stamping machine.
[0010] Specifically, a control panel is installed on the outer wall of the stamping machine.
[0011] Compared with existing technologies, this invention has the following advantages: The demolding mechanism automatically ejects the formed stamped part from the mold after stamping, eliminating the need for manual operation and improving production efficiency. Simultaneously, the device has a compact structure and a rational layout of components, saving space and ensuring the stability and reliability of the stamping process. The drive component provides stable power, ensuring the push rod accurately and quickly ejects the stamped part from the mold. The spring acts as a buffer and reset mechanism, allowing the connecting block to remain stable during stamping and quickly return to its original position after stamping, preparing for the next stamping cycle. The material bin design facilitates the collection and organization of stamped parts, further improving production efficiency.
[0012] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0013] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which: Figure 1 This is a schematic diagram of the overall structure of a stamping part forming device according to an embodiment of the present invention; Figure 2 This is a schematic diagram of the practical structure of the stamping part forming device warning light and stamping machine according to an embodiment of the present invention; Figure 3 This is a schematic diagram of the practical structure of the drive component and push rod of the stamping part forming device according to an embodiment of the present invention; Figure 4 This is a schematic diagram of the structure of the stamping part forming device base and the material tank in cooperation according to an embodiment of the present invention; Figure 5 This is a schematic diagram of the structure of the stamping part forming device connecting block and spring in cooperation according to an embodiment of the present invention; Figure 6 This is a schematic diagram of the fixing mechanism of a stamping part forming device according to an embodiment of the present invention.
[0014] Reference numerals: 1. Press; 2. Demolding mechanism; 21. Drive component; 22. Push rod; 23. Base; 24. Connecting block; 25. Spring; 26. Material trough; 27. Guide rail; 28. Material bin; 29. Partition; 3. Fixing mechanism; 31. Fixing groove; 32. Fixing block; 33. Positioning groove; 34. Positioning pin; 35. Threaded rod; 36. Knob; 4. Warning light; 5. Control panel; 6. Mold. Detailed Implementation
[0015] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0016] The stamping forming apparatus of this utility model is described below with reference to the accompanying drawings.
[0017] like Figure 1 - Figure 6 As shown, the stamping forming apparatus of this utility model includes: a stamping machine 1, a demolding mechanism 2, and a mold 6. The demolding mechanism 2 is disposed on the stamping machine 1; the mold 6 is disposed on the stamping machine 1; the demolding mechanism 2 includes a driving member 21, a push rod 22, a base 23, a connecting block 24, a spring 25, and a material bin 28. The driving member 21 is disposed on the inner wall of the stamping machine 1; the push rod 22 is connected to the output end of the driving member 21; the base 23 is mounted on the stamping machine 1; the connecting block 24 is mounted on the mold 6; the spring 25 is connected to the other end of the connecting block 24; a material groove 26 is provided on the base 23; and the material bin 28 is disposed on the outside of the base 23.
[0018] It should be noted that the driving component 21 described in this embodiment of the present invention is preferably an air pump.
[0019] Specifically, during stamping by the press 1, the stamping die on the press 1 first contacts the connecting block 24 on the die 6 and applies downward pressure to the connecting block 24. Then, the spring 25 connected to the other end of the connecting block 24 will compress and move the connecting block 24 downward. After the press 1 completes one stamping cycle, the spring 25 will push the connecting block 24 upward to reset due to its own elastic restoring force, thereby ejecting the stamped part. At this time, the drive unit 21 starts, driving the push rod 22 forward. The end of the push rod 22 contacts the stamped part and pushes the stamped part out of the die 6 to the top of the material groove 26, and then drops from the material groove 26 onto the material bin 28.
[0020] In one embodiment of this application, such as Figure 6As shown, a fixing mechanism 3 is provided on the base 23. The fixing mechanism 3 includes a fixing block 32, a positioning groove 33, a positioning pin 34, a threaded rod 35, and a knob 36. The base 23 has a fixing groove 31, the fixing block 32 is installed on the outer wall of the base 23, the mold 6 has a positioning groove 33, the positioning pin 34 is installed on the outer wall of the fixing block 32, the threaded rod 35 is installed inside the fixing block 32, and the knob 36 is installed on the outer wall of the threaded rod 35 and is connected to the fixing block 32.
[0021] Specifically, when the mold 6 needs to be installed on the base 23, the operator first rotates the knob 36 on the fixing block 32 in the reverse direction. The knob 36 rotates in the opposite direction on the threaded rod 35, moving in the opposite direction of the threaded rod 35, thereby driving the fixing block 32 to move in the opposite direction. At this time, the distance between the fixing block 32 and the mold 6 increases. The operator places the mold 6 in the fixing groove 31 on the base 23 and aligns the positioning groove 33 on the mold 6 with the positioning pin 34 on the outer wall of the fixing block 32. Then, the operator rotates the knob 36 on the fixing block 32 in the forward direction. The knob 36 rotates in the forward direction on the threaded rod 35, moving in the positive direction of the threaded rod 35, thereby driving the fixing block 32 towards the mold 6, so that the positioning pin 34 on the outer wall of the fixing block 32 inserts into the positioning groove 33 on the mold 6, fixing the mold 6 on the base 23, ensuring that the mold 6 will not shift during the stamping process, and improving the quality of the stamped parts.
[0022] In another embodiment of this application, such as Figure 3 As shown, the outer wall of the material bin 28 is provided with guide rails 27, and the interior of the material bin 28 is equipped with partitions 29.
[0023] Understandably, the guide rail 27 facilitates the installation and removal of the material bin 28 from the base 23. When it is necessary to clean the stamped parts scrap inside the material bin 28 or replace the material bin 28, the material bin 28 can be smoothly slid out or into the base 23 via the guide rail 27. The partition 29 divides the internal space of the material bin 28 into multiple areas, which can be classified and stored according to different specifications or types of stamped parts, facilitating the management and subsequent processing of stamped parts and improving work efficiency.
[0024] In another embodiment of this application, a warning light 4 and a control panel 5 are provided on the outer wall of the stamping machine 1.
[0025] Understandably, warning light 4 illuminates when abnormal conditions occur during the operation of stamping machine 1, such as overload of stamping machine 1, mold 6 malfunction, or material bin 28 being full, promptly alerting operators to take appropriate measures to prevent safety accidents or equipment damage. Control panel 5 is equipped with various operation buttons and a display screen. Operators can use control panel 5 to set and adjust the operating parameters of stamping machine 1, such as stamping speed, stamping pressure, and number of stamping cycles. Simultaneously, they can view the real-time operating status and related data of stamping machine 1, enabling control and monitoring of stamping machine 1.
[0026] In summary, the demolding mechanism automatically ejects the formed stamped parts from the mold after stamping, eliminating the need for manual operation and improving production efficiency. Furthermore, the device's compact structure and rational component layout not only save space but also ensure the stability and reliability of the stamping process. The drive unit provides stable power, ensuring the push rod accurately and quickly ejects the stamped parts from the mold. The springs act as a buffer and reset mechanism, allowing the connecting block to remain stable during stamping and quickly return to its original position after stamping, preparing for the next stamping cycle. The material bin design facilitates the collection and organization of stamped parts, further improving production efficiency.
[0027] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0028] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0029] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A stamping part forming apparatus, characterized in that, include: The stamping press, the demolding mechanism, and the mold, among which, The demolding mechanism is mounted on the stamping machine; The mold is mounted on the stamping machine; The demolding mechanism includes a drive component, a push rod, a base, a connecting block, a spring, and a material bin, wherein... The driving component is disposed on the inner wall of the stamping machine; The push rod is connected to the output end of the drive component; The base is mounted on the stamping machine; The connecting block is mounted on the mold; The spring is connected to the other end of the connecting block; The base is provided with a material trough; The material bin is installed on the outside of the base.
2. The stamping forming apparatus according to claim 1, characterized in that, The base is equipped with a fixing mechanism, which includes a fixing block, a positioning pin, a threaded rod, and a knob. The base is provided with a fixing groove; The fixing block is installed on the outer wall of the base; The mold is provided with a positioning groove; The positioning pin is installed on the outer wall of the fixing block; The threaded rod is installed inside the fixing block; The knob is mounted on the outer wall of the threaded rod and is connected to the fixing block.
3. The stamping forming apparatus according to claim 1, characterized in that, The outer wall of the material silo is equipped with guide rails, and the interior of the material silo is equipped with partitions.
4. The stamping forming apparatus according to claim 1, characterized in that, Warning lights are installed on the outer wall of the stamping machine.
5. The stamping forming apparatus according to claim 1, characterized in that, The outer wall of the stamping machine is equipped with a control panel.