Air intake base assembly exhaust passage machining guide device

CN224779196UActive Publication Date: 2026-09-22BISHAN HONGYUN MACHINERY CHONGQING CITY
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Patent Information

Application Number
CN202521830997.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-27
Publication Date
2026-09-22
Estimated Expiration
2035-08-27

AI Technical Summary

Technical Problem

[0003]在对汽车排气管进行弯折导向时,现有技术大多依赖机器,少量直接依靠焊接达到理想效果,但是焊接会增加成本且焊接接口并不如弯折的稳定,现有的机器弯折导向排气管时可能导致柱形的管道弯折时产生小幅偏移,产生偏移就可能导致弯折效果不佳,如果工人疏忽导致瑕疵件流出还可能造成更大的损失,所以需要一种能精准调节且不易使管道错位的机器

Benefits of technology

[0014]与现有技术相比,本实用新型具有如下有益效果:在使用该装置对排气管进行导向弯折时,各个槽块组合使用可以使得排气管难以产生位移,提高加工的质量,且多个尺寸的槽位设计可以适配更多型号的排气管,同时助动组件可以在借助杠杆原理的情况下轻易对主动槽块产生很大的力,从而轻松对汽车排气管进行导向弯折,降低机器损耗,间接降低成本。

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Abstract

The utility model provides a kind of air intake base assembly exhaust passage processing guiding device, it include: device main body and guiding mechanism, wherein, guiding mechanism includes first power pole, fixed slot block, initiative slot block, positioning slot block and limit slot block, wherein, the upper end of first power pole is connected with the inner wall of device main body, fixed slot block is set in the lower end of first power pole, initiative slot block is connected in the upper wall of device main body, positioning slot block is fixed in the upper wall of first power pole, limit slot block is set in the upper wall of device main body, and the position of corresponding initiative slot block, positioning slot block and limit slot block is respectively in same straight line.The utility model embodiment of a kind of air intake base assembly exhaust passage processing guiding device, when guiding bending is carried out to exhaust pipe using the device, each slot block combination use can make that exhaust pipe is difficult to produce displacement, improve the quality of processing, and multiple slot design can be adapted to more models of exhaust pipe.
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Description

Technical Field

[0001] This utility model relates to the technical field of automobile exhaust pipe processing, and in particular to a guide device for processing the exhaust channel of an intake base assembly. Background Technology

[0002] The exhaust pipe is one of the important components of a car. In terms of its function to the car body, the exhaust pipe plays a role in shock absorption, noise reduction, and extending the life of the exhaust muffler system. The main material of the exhaust pipe is stainless steel. Due to its special structure, the exhaust pipe is generally difficult to form in one step during the production process and requires multiple processing steps. Some exhaust pipes require manual guidance, that is, bending the exhaust pipe.

[0003] When bending and guiding car exhaust pipes, existing technologies mostly rely on machines, with a small number relying on welding to achieve the desired effect. However, welding increases costs and the welded joint is not as stable as bending. Existing machines may cause slight deviations in the cylindrical pipes when bending, which can lead to poor bending results. If workers are negligent and defective parts are leaked, it could cause even greater losses. Therefore, a machine that can be precisely adjusted and is less prone to pipe misalignment is needed. Utility Model Content

[0004] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.

[0005] Therefore, one objective of this utility model is to provide a guide device for the processing of exhaust channels in an air intake base assembly. When using this device to guide and bend the exhaust pipe, the combination of various slot blocks can make it difficult for the exhaust pipe to shift, thereby improving the processing quality. Furthermore, the multiple slot design can accommodate more types of exhaust pipes.

[0006] To achieve the above objectives, the first aspect of this utility model proposes a guide device for processing the exhaust channel of an air intake base assembly, comprising: a device body and a guide mechanism, wherein the guide mechanism includes a first power rod, a fixed groove block, an active groove block, a positioning groove block and a limiting groove block, wherein the upper end of the first power rod is connected to the inner wall of the device body, the fixed groove block is disposed at the lower end of the first power rod, the active groove block is connected to the upper wall of the device body, the positioning groove block is fixed to the upper wall of the first power rod, and the limiting groove block is disposed on the upper wall of the device body, and the positions of the corresponding active groove block, positioning groove block and limiting groove block are respectively on the same straight line.

[0007] In addition, the exhaust channel processing guide device for the intake base assembly proposed above according to this utility model may also have the following additional technical features:

[0008] Specifically, the main body of the device includes a housing and a fixing frame, wherein the upper wall of the housing is connected to the outer wall of the active slot block, and the fixing frame is installed on the upper wall of the housing.

[0009] Specifically, a driving component is fixed on the inner wall of the main body of the device.

[0010] Specifically, the inner wall of the main body of the device is provided with an assisting component, which includes a mounting block, a first limiting block, a first connecting ring, a second power rod, a second connecting ring, and a second limiting block. The mounting block is installed on the inner wall of the housing, the first limiting block is located on the bottom wall at the other end of the active slot block, the first connecting ring is located outside the first limiting block, the upper end of the second power rod is connected to the bottom of the first connecting ring, the second connecting ring is connected to the lower end of the second power rod, and the second limiting block is located on the mounting block.

[0011] Specifically, a fixed rotating shaft is provided on the inner wall of one end of the active groove block.

[0012] Specifically, connecting shafts are respectively installed on the inner walls of the first limiting block and the second connecting ring, and the connecting shafts pass through and connect the first limiting block and the first connecting ring, while another connecting shaft passes through and connects the second connecting ring and the second limiting block.

[0013] Specifically, the outer wall of the casing has ventilation holes.

[0014] Compared with the prior art, the present invention has the following advantages: when using the device to guide and bend the exhaust pipe, the combination of various slot blocks can make it difficult for the exhaust pipe to shift, thus improving the processing quality. In addition, the design of multiple slot sizes can accommodate more models of exhaust pipes. At the same time, the auxiliary component can easily generate a large force on the active slot block by means of the lever principle, thereby easily guiding and bending the car exhaust pipe, reducing machine wear, and indirectly reducing costs. Attached Figure Description

[0015] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:

[0016] Figure 1 This is a schematic diagram of a machining guide device for an exhaust channel of an air intake base assembly according to an embodiment of the present invention;

[0017] Figure 2 This is a schematic diagram of the guide mechanism structure of the exhaust channel machining guide device for an intake base assembly according to an embodiment of the present invention;

[0018] Figure 3 This is a schematic diagram of the overall appearance structure of an air intake base assembly exhaust channel machining guide device auxiliary component according to an embodiment of the present utility model;

[0019] Figure 4 This is a schematic diagram of the disassembly structure of the exhaust channel machining guide device auxiliary component of an air intake base assembly according to an embodiment of the present invention.

[0020] Reference numerals: 1. Main body of the device; 11. Housing; 12. Fixing frame; 2. Guide mechanism; 21. First power rod; 22. Fixing slot block; 23. Driving component; 24. Active slot block; 25. Positioning slot block; 26. Limiting slot block; 3. Assisting component; 31. Fixed rotating shaft; 32. Mounting block; 33. First limiting block; 34. Connecting shaft; 35. First connecting ring; 36. Second power rod; 37. Second connecting ring; 38. Second limiting block; 4. Heat dissipation hole. Detailed Implementation

[0021] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0022] The following description, with reference to the accompanying drawings, describes a processing guide device for the exhaust channel of an air intake base assembly according to an embodiment of the present invention.

[0023] like Figures 1-4 As shown in the figure, an exhaust channel processing guide device for an intake base assembly according to an embodiment of the present invention includes: a device body 1 and a guide mechanism 2.

[0024] The guide mechanism 2 includes a first power rod 21, a fixed groove block 22, an active groove block 24, a positioning groove block 25, and a limiting groove block 26.

[0025] The upper end of the first power rod 21 is connected to the inner wall of the device body 1. The fixing slot block 22 is set at the lower end of the first power rod 21. The active slot block 24 is connected to the upper wall of the device body 1. The positioning slot block 25 is fixed to the upper wall of the first power rod 21. The limiting slot block 26 is set on the upper wall of the device body 1. The positions of the corresponding active slot block 24, positioning slot block 25 and limiting slot block 26 are respectively on the same straight line. The driving component 23 is fixed on the inner wall of the device body 1.

[0026] It is understood that the driving component 23 described in this embodiment is a drive motor.

[0027] The main body of the device 1 includes a housing 11 and a mounting frame 12.

[0028] The upper wall of the housing 11 is connected to the outer wall of the active slot block 24, and the fixing frame 12 is installed on the upper wall of the housing 11.

[0029] Specifically, before the device guides the exhaust pipe, the operator first places the exhaust pipe to be processed on the appropriate positioning slot 25 according to its size, and places its rear end on the limiting slot 26. Then, the operator slowly pushes the exhaust pipe forward so that it enters the active slot 24. After reaching the appropriate position, the operator starts the drive component 23 through the control panel to drive the first power rod 21 to push outward. At this time, the fixing slot 22 will clamp the exhaust pipe to facilitate the next guiding operation.

[0030] In one embodiment of this application, such as Figure 3 and Figure 4 As shown, the inner wall of the main body 1 of the device is provided with an assistive component 3.

[0031] The assistive component 3 includes a mounting block 32, a first limiting block 33, a first connecting ring 35, a second power rod 36, a second connecting ring 37, and a second limiting block 38.

[0032] The mounting block 32 is installed on the inner wall of the housing 11. The first limiting block 33 is located on the bottom wall of the other end of the active groove block 24. The first connecting ring 35 is located outside the first limiting block 33. The upper end of the second power rod 36 is connected to the bottom of the first connecting ring 35. The second connecting ring 37 is connected to the lower end of the second power rod 36. The second limiting block 38 is located on the mounting block 32. A fixed rotating shaft 31 is provided on the inner wall of one end of the active groove block 24. Connecting shafts 34 are respectively installed on the inner walls of the first limiting block 33 and the second connecting ring 37. The connecting shafts 34 pass through and connect the first limiting block 33 and the first connecting ring 35. Another connecting shaft 34 passes through and connects the second connecting ring 37 and the second limiting block 38.

[0033] Specifically, when the device is fixed in place and guided, the operator starts the second power rod 36 through the control panel. At this time, the power rod pushes outward to make the active groove block 24 rotate along the fixed rotating shaft 31, which applies pressure to the exhaust pipe to make it bend, thereby completing the guidance.

[0034] When the second power rod 36 is pushed outward to change the relative position, under the action of the connecting shaft 34, the active slot block 24, the second power rod 36 and the mounting block 32 can rotate relative to each other through the first limit block 33 and the first connecting ring 35, as well as the second connecting ring 37 and the second limit block 38, thereby achieving the function of automatic position adjustment. This results in low machine wear and low cost, and convenient maintenance.

[0035] In one embodiment of this application, such as Figure 1 As shown, the outer wall of the casing 11 has heat dissipation holes 4.

[0036] Specifically, when the machine operates for a long time, the design of the heat dissipation hole 4 can prevent the machine from overheating, thereby increasing the machine's service life.

[0037] Working principle: Before the device guides the exhaust pipe, the operator first places the exhaust pipe to be processed on the appropriate positioning slot 25 according to its size, and places its rear end on the limiting slot 26. Then, the exhaust pipe is slowly pushed forward to enter the active slot 24. After reaching the appropriate position, the drive component 23 is activated through the control panel to drive the first power rod 21 to push outward. At this time, the fixing slot 22 will clamp the exhaust pipe to facilitate the next guiding operation.

[0038] When the device is fixed in place and guided, the operator starts the second power rod 36 through the control panel. At this time, the power rod pushes outward to make the active groove block 24 rotate along the fixed rotating shaft 31, which applies pressure to the exhaust pipe and makes it bend, thereby completing the guidance.

[0039] When the second power rod 36 is pushed outward to change the relative position, under the action of the connecting shaft 34, the active slot block 24, the second power rod 36 and the mounting block 32 can rotate relative to each other through the first limit block 33 and the first connecting ring 35, as well as the second connecting ring 37 and the second limit block 38, thereby achieving the function of automatic position adjustment. This results in low machine wear and low cost, and convenient maintenance.

[0040] When the machine operates for a long time, the design of heat dissipation hole 4 can prevent the machine from overheating, thereby improving the machine's service life.

[0041] In summary, when using this device to guide and bend the exhaust pipe, the combination of various slots makes it difficult for the exhaust pipe to shift, improving the processing quality. Furthermore, the multi-sized slot design can accommodate more exhaust pipe models. At the same time, the assist component 3 can easily generate a large force on the active slot 24 by leveraging the lever principle, thereby easily guiding and bending the car exhaust pipe, reducing machine wear, and indirectly reducing costs.

[0042] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0043] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0044] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A guide device for machining the exhaust channel of an air intake base assembly, characterized in that, include: The device body (1) and the guide mechanism (2) include a first power rod (21), a fixed slot (22), an active slot (24), a positioning slot (25), and a limiting slot (26). The upper end of the first power rod (21) is connected to the inner wall of the device body (1). The fixed slot (22) is located at the lower end of the first power rod (21). The active slot (24) is connected to the upper wall of the device body (1). The positioning slot (25) is fixed to the upper wall of the first power rod (21). The limiting slot (26) is located on the upper wall of the device body (1). The positions of the corresponding active slot (24), positioning slot (25), and limiting slot (26) are on the same straight line.

2. The exhaust channel machining guide device for an intake base assembly according to claim 1, characterized in that, The main body (1) of the device includes a housing (11) and a fixing frame (12), wherein the upper wall of the housing (11) is connected to the outer wall of the active slot block (24), and the fixing frame (12) is installed on the upper wall of the housing (11).

3. The exhaust channel machining guide device for an intake base assembly according to claim 1, characterized in that, A drive component (23) is fixed on the inner wall of the main body (1) of the device.

4. The exhaust channel machining guide device for an intake base assembly according to claim 2, characterized in that, The inner wall of the main body (1) of the device is provided with an assisting component (3), wherein the assisting component (3) includes a mounting block (32), a first limiting block (33), a first connecting ring (35), a second power rod (36), a second connecting ring (37), and a second limiting block (38). The mounting block (32) is installed on the inner wall of the housing (11), the first limiting block (33) is located on the bottom wall at the other end of the active slot block (24), the first connecting ring (35) is located outside the first limiting block (33), the upper end of the second power rod (36) is connected to the bottom of the first connecting ring (35), the second connecting ring (37) is connected to the lower end of the second power rod (36), and the second limiting block (38) is located on the mounting block (32).

5. The exhaust channel machining guide device for an intake base assembly according to claim 4, characterized in that, A fixed rotating shaft (31) is provided on the inner wall of one end of the active groove block (24).

6. The exhaust channel machining guide device for an intake base assembly according to claim 4, characterized in that, A connecting shaft (34) is installed on the inner wall of the first limiting block (33) and the second connecting ring (37), and the connecting shaft (34) passes through and connects the first limiting block (33) and the first connecting ring (35), and the other connecting shaft (34) passes through and connects the second connecting ring (37) and the second limiting block (38).

7. The exhaust channel machining guide device for an intake base assembly according to claim 2, characterized in that, The outer wall of the casing (11) is provided with heat dissipation holes (4).