A continuous bending device for bending molybdenum wire
Patent Information
- Application Number
- CN202521931665.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-09
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-09
AI Technical Summary
[0003]在现有技术中,对钼丝的折弯的要求较高,人工加工难以达到钼丝的加工精度,也难以满足对批量化钼丝的连续化折弯需求
[0023]本实用新型相较于现有技术,其有益效果为:经过矫直后的线材从导线芯轴的吐线孔中吐出后,在折弯刀具、第一挤压成型刀具、第二挤压成型刀具、第三挤压成型刀具、第四挤压成型刀具、标记成型刀具和切断分离刀具的配合作用下能够实现对成品件的自动化、高精度连续加工成型作业,满足对成品件的批量化加工需求,可以有效提升产能,提高稳定性。
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Figure CN224779200U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal wire processing technology, specifically to a continuous bending device for molybdenum wire. Background Technology
[0002] Molybdenum wire is a high-performance metal wire material that is widely used in many industrial fields due to its excellent high-temperature stability, mechanical strength, electrical conductivity and corrosion resistance.
[0003] In existing technologies, the requirements for bending molybdenum wire are high. Manual processing is difficult to achieve the processing precision of molybdenum wire, and it is also difficult to meet the continuous bending requirements for mass production of molybdenum wire.
[0004] Based on this, the present invention designs a continuous bending device for molybdenum wire to solve the above problems. Utility Model Content
[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a continuous bending device for molybdenum wire bending.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A continuous bending device for molybdenum wire includes a frame, a conductor mandrel, and a moving assembly. The conductor mandrel has a wire ejection hole extending along the axis of the conductor mandrel.
[0008] A forming mechanism is mounted on the frame. The forming mechanism includes bending cutters, second extrusion forming cutters, third extrusion forming cutters, fourth extrusion forming cutters, and marking forming cutters that are circumferentially spaced around the axis of the conductor core and mounted on the frame via moving components.
[0009] The moving component is used to control the corresponding cutter to move closer to or further away from the wire mandrel;
[0010] Bending tools are used to process the first and second bends of finished parts;
[0011] The first extrusion forming tool, the second extrusion forming tool, and the fourth extrusion forming tool are used to cooperate in processing the first extrusion part of the finished part;
[0012] The second and third extrusion forming tools are used to cooperate in processing the second extrusion section of the finished part;
[0013] The third extrusion forming tool and the marking forming tool are used to process the marking part of the first extrusion part;
[0014] The frame is also equipped with cutting and separating blades, which are used to cut and separate finished parts from subsequent wires.
[0015] Furthermore, the first extrusion molding tool has a first extrusion groove, and the fourth extrusion molding tool has a fourth extrusion groove. The first extrusion groove and the fourth extrusion groove cooperate to form the first extrusion part of the finished product.
[0016] Furthermore, a second positioning pin is fixedly installed on the first extrusion forming tool, and a second positioning hole is opened on the second extrusion forming tool. The second positioning pin and the second positioning hole are engaged to achieve the positioning effect.
[0017] Furthermore, the bending tool is provided with bending grooves.
[0018] Furthermore, the second extrusion forming tool has a second extrusion groove, and the third extrusion forming tool has a third extrusion groove. The second extrusion groove and the third extrusion groove cooperate to form the second extrusion part of the finished product.
[0019] Furthermore, the second extrusion forming tool is provided with a third positioning hole, and the third extrusion forming tool is fixedly installed with a third positioning pin. The third positioning hole and the third positioning pin are engaged to achieve the positioning effect.
[0020] Furthermore, the third extrusion forming tool is provided with a locking groove, and the marking forming tool is fixedly installed with a locking block. The locking groove and the locking block are engaged and inserted. The locking block is provided with a receiving groove for accommodating the bending foot of the wire with the first extrusion part, and a marking forming block for forming the marking part of the finished part is fixedly installed on the inner wall of the receiving groove.
[0021] Furthermore, the cutting and separating tool includes a cutter and a floating cutting assembly. Both the cutter and the floating cutting assembly are mounted on the frame via a moving assembly, and they are arranged opposite each other on both sides of the conductor core to achieve a cutting effect.
[0022] Furthermore, the cutting and separating blade also includes an air blower mounted on the floating cutting assembly, which is used to blow air onto the finished part after it has been cut.
[0023] Compared with the prior art, the advantages of this utility model are as follows: After the straightened wire is ejected from the wire ejection hole of the conductor mandrel, the finished parts can be automatically and continuously processed and formed with high precision under the combined action of the bending tool, the first extrusion forming tool, the second extrusion forming tool, the third extrusion forming tool, the fourth extrusion forming tool, the marking forming tool and the cutting and separating tool, so as to meet the batch processing needs of finished parts, effectively improve production capacity and improve stability. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0025] Figure 1 This is a three-dimensional structural view of the finished part;
[0026] Figure 2 Schematic diagram of the structure for forming the finished part Figure 1 ;
[0027] Figure 3 Schematic diagram of the structure for forming the finished part Figure 2 ;
[0028] Figure 4 Schematic diagram of the structure for forming the finished part Figure 3 ;
[0029] Figure 5 Schematic diagram of the structure for forming the finished part Figure 4 ;
[0030] Figure 6 Schematic diagram of the structure for forming the finished part Figure 5 ;
[0031] Figure 7 This is a perspective view of a continuous bending device for molybdenum wire according to the present invention;
[0032] Figure 8 This is a front view of a continuous bending device for molybdenum wire according to the present invention;
[0033] Figure 9 The three-dimensional molding mechanism of this utility model Figure 1 ;
[0034] Figure 10 The three-dimensional molding mechanism of this utility model Figure 2 ;
[0035] Figure 11 The three-dimensional molding mechanism of this utility model Figure 3 ;
[0036] Figure 12 The three-dimensional molding mechanism of this utility model Figure 4 ;
[0037] Figure 13 These are three views of the marking forming tool of this utility model.
[0038] The labels in the diagram represent:
[0039] 1. Frame; 2. Wire mandrel; 3. Forming mechanism; 31. Bending cutter; 311. Bending groove; 32. First extrusion forming cutter; 321. First extrusion groove; 322. First positioning pin; 323. Second positioning pin; 33. Second extrusion forming cutter; 331. Second extrusion groove; 332. Second positioning hole; 333. Third positioning hole; 34. Third extrusion forming cutter; 341. Third extrusion groove; 342. Engaging groove; 343. Third positioning pin; 35. Fourth extrusion forming cutter; 51. Fourth extrusion groove; 352. First positioning hole; 36. Marking forming tool; 361. Locking block; 362. Receiving groove; 363. Marking forming block; 37. Cutting and separating tool; 371. Cutting knife; 372. Receiving block; 373. Slide rod; 374. Spring; 375. Air blower; 4. Moving assembly; 41. Sliding seat; 42. Sliding block; 5. Finished part; 51. First extrusion section; 52. First bending section; 53. Second bending section; 54. Second extrusion section; 55. Marking section. Detailed Implementation
[0040] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0041] In some embodiments, a continuous bending device for bending molybdenum wire is used to process metal wire into finished parts 5;
[0042] Please refer to the accompanying drawings in the instruction manual. Figures 1-6 The finished part 5 includes a first extrusion part 51, a first bending part 52, a second bending part 53, a second extrusion part 54, and a marking part 55. The first bending part 52 and the second bending part 53 cooperate to bend the two ends of the wire in the same direction by 90 degrees. The first extrusion part 51 and the second extrusion part 54 are respectively provided on the two extended ends of the wire, and the marking part 55 is provided on the second extrusion part 54.
[0043] Please refer to the accompanying drawings in the instruction manual. Figure 7 and Figure 8 The continuous bending device for molybdenum wire includes a frame 1, a conductor core 2 and a moving assembly 4. The conductor core 2 has a wire ejection hole extending along the axis of the conductor core 2, and the metal wire is ejected from the wire ejection hole.
[0044] A forming mechanism 3 is mounted on the frame 1. The forming mechanism 3 includes bending cutters 31, second extrusion forming cutters 33, third extrusion forming cutters 34, fourth extrusion forming cutters 35, and marking forming cutters 36, which are circumferentially spaced around the axis of the conductor mandrel 2 and mounted on the frame 1 via a moving assembly 4. The moving assembly 4 is used to control the corresponding cutters to move closer to or further away from the conductor mandrel 2. The bending cutter 31 is used to process the first bent portion 52 and the second bent portion 53 of the finished part 5. The first extrusion forming cutter 32, the second extrusion forming cutter 33, and the fourth extrusion forming cutter 35 are used to process the first extruded portion 51 of the finished part 5. The second extrusion forming cutter 33 and the third extrusion forming cutter 34 are used to process the second extruded portion 54 of the finished part 5. The third extrusion forming cutter 34 and the marking forming cutter 36 are used to process the marking portion 55 of the first extruded portion 51. A cutting and separating cutter 37 is also mounted on the frame 1. The cutting and separating cutter 37 is used to cut and separate the finished part 5 from the subsequent wire.
[0045] In this invention, after the straightened wire is ejected from the wire ejection hole of the conductor mandrel 2, the finished part 5 can be automatically and continuously processed and formed under the combined action of the bending cutter 31, the first extrusion forming cutter 32, the second extrusion forming cutter 33, the third extrusion forming cutter 34, the fourth extrusion forming cutter 35, the marking forming cutter 36, and the cutting and separating cutter 37. This meets the needs of batch processing of the finished part 5, effectively improves production capacity, and enhances stability.
[0046] Please refer to the accompanying drawings in the instruction manual. Figure 2 , Figure 9 , Figure 10 and Figure 11 The first extrusion molding tool 32, the second extrusion molding tool 33 and the fourth extrusion molding tool 35 are arranged in a triangular pattern.
[0047] The first extrusion forming tool 32 has a first extrusion groove 321, and the fourth extrusion forming tool 35 has a fourth extrusion groove 351. The first extrusion groove 321 and the fourth extrusion groove 351 cooperate to form the first extrusion part 51 of the finished part 5.
[0048] The first extrusion forming tool 32 is fixedly mounted with a plurality of first positioning pins 322, and the fourth extrusion forming tool 35 is provided with a plurality of fourth extrusion grooves 351 corresponding one-to-one with the first positioning pins 322. The first positioning pins 322 and the fourth extrusion grooves 351 are engaged to achieve the positioning effect.
[0049] The first extrusion forming tool 32 is also fixedly installed with a second positioning pin 323, and the second extrusion forming tool 33 is provided with a second positioning hole 332. The second positioning pin 323 and the second positioning hole 332 are inserted together to achieve the positioning effect.
[0050] In this invention, after the wire extends from the wire ejection hole, the first extrusion forming tool 32 approaches the wire and first contacts it. Then, the second extrusion forming tool 33 abuts against the first extrusion forming tool 32, and is positioned by the second positioning pin 323 and the first positioning pin 322. The fourth extrusion forming tool 35 then abuts against the first extrusion forming tool 32, and is positioned by the first positioning pin 322 and the first positioning hole 352. The wire is extruded by the first extrusion groove 321 and the fourth extrusion groove 351 to form the first extrusion part 51 of the finished product 5. During the extrusion process, the second extrusion forming tool 33 assists in supporting the first extrusion forming tool 32 to prevent the first extrusion forming tool 32 from deforming, thus ensuring the forming accuracy of the first extrusion part 51.
[0051] Please refer to the accompanying drawings in the instruction manual. Figure 3 , Figure 4 and Figure 9 The bending cutter 31 has a bending groove 311. After the first extrusion part 51 of the finished part 5 is formed, the bending cutter 31 moves closer to the wire so that the wire enters the bending groove 311 and bends the wire downward to form the first bending part 52. Then the wire is ejected for a set length, so that the bending cutter 31 moves closer to the wire again and bends the wire downward to form the second bending part 53.
[0052] Please refer to the accompanying drawings in the instruction manual. Figure 5 , Figure 9 , Figure 10 , Figure 12 and Figure 13 The second extrusion forming tool 33 and the third extrusion forming tool 34 are arranged opposite to each other, and the marking forming tool 36 is arranged perpendicular to the third extrusion forming tool 34;
[0053] The second extrusion forming tool 33 has a second extrusion groove 331, and the third extrusion forming tool 34 has a third extrusion groove 341. The second extrusion groove 331 and the third extrusion groove 341 cooperate to form the second extrusion part 54 of the finished part 5.
[0054] The second extrusion forming tool 33 has a third positioning hole 333, and the third extrusion forming tool 34 has a third positioning pin 343 fixedly installed. The third positioning hole 333 and the third positioning pin 343 are inserted together to achieve the positioning effect.
[0055] The third extrusion forming tool 34 has a locking groove 342, and the marking forming tool 36 has a locking block 361 fixedly installed on it. The locking groove 342 and the locking block 361 are engaged and inserted. The locking block 361 has a receiving groove 362 for accommodating the bending foot of the wire with the first extrusion part 51. The inner wall of the receiving groove 362 is fixedly installed with a marking forming block 363 for forming the marking part 55 of the finished part 5.
[0056] In this invention, both the second extrusion forming cutter 33 and the third extrusion forming cutter 34 approach the wire and are positioned by the third positioning hole 333 and the third positioning pin 343. Under the extrusion of the second extrusion forming cutter 33 and the third extrusion forming cutter 34, the wire is extruded and formed into the second extrusion part 54 of the finished product 5 by the cooperation of the second extrusion groove 331 and the third extrusion groove 341. Then, the marking forming cutter 36 approaches the second extrusion forming cutter 33 and presses the bent foot of the wire with the first extrusion part 51 against the side wall of the engagement groove 342 of the third extrusion forming cutter 34, so that it is accommodated by the side wall of the engagement groove 342 and the receiving groove 362. Under the action of the marking forming block 363, the marking part 55 is formed on the first extrusion part 51.
[0057] Please refer to the accompanying drawings in the instruction manual. Figure 6 and Figure 10 The cutting and separating tool 37 includes a cutting blade 371 and a floating cutting assembly. Both the cutting blade 371 and the floating cutting assembly are mounted on the frame 1 via a moving assembly 4. The two are arranged opposite each other on both sides of the conductor core 2 to achieve a cutting effect.
[0058] The floating cutting assembly includes a receiving block 372, a sliding rod 373, and a spring 374. One end of the sliding rod 373 is slidably connected to the moving end of the moving assembly 4, and the other end of the sliding rod 373 is fixedly connected to the receiving block 372. The spring 374 is sleeved on the outside of the sliding rod 373, and both ends of the spring 374 abut against the receiving block 372 and the moving end of the moving assembly 4, respectively. The cutting blade 371, in cooperation with the receiving block 372, can achieve the cutting effect on the finished part 5.
[0059] The cutting and separating blade 37 also includes a blower pipe 375 installed on the floating cutting assembly, which is used to blow air onto the finished part 5 after it is cut to assist the finished part 5 in separating from the subsequent wire.
[0060] In some embodiments, such as Figure 2 As shown, in a preferred embodiment of the present invention, the moving component 4 includes a sliding seat 41 and a sliding block 42. The sliding seat 41 is fixedly connected to the frame 1, and the sliding block 42 is slidably connected to the sliding seat 41, so that the sliding block 42 can slide along the sliding seat 41 to move away from or closer to the wire mandrel 2. The frame 1 is also equipped with a driving mechanism (not shown in the figure) for driving the sliding block 42 to slide. In this embodiment, the driving mechanism can adopt existing technology, such as a servo linear slide, a cam drive structure, etc., which will not be described in detail here.
[0061] In some embodiments, such as Figures 1-13 As shown in the preferred embodiment of this utility model, a processing method for a molybdenum wire bending continuous bending device includes the following steps:
[0062] Step 1: The wire is ejected from the ejection hole of the conductor core 2;
[0063] Step 2: The first extrusion forming tool 32 approaches the wire and first contacts the wire. Then the second extrusion forming tool 33 abuts against the first extrusion forming tool 32 to provide support. Then the fourth extrusion forming tool 35 abuts against the first extrusion forming tool 32, so that the wire is extruded by the first extrusion groove 321 on the first extrusion forming tool 32 and the fourth extrusion groove 351 on the fourth extrusion forming tool 35 to form the first extrusion part 51 of the finished part 5.
[0064] Step 3: The bending cutter 31 moves closer to the wire so that the wire enters the bending groove 311 and bends the wire downward to form the first bending part 52. Then the wire is ejected from the wire ejection hole, and the bending cutter 31 moves closer to the wire again to bend the wire downward to form the second bending part 53.
[0065] Step 4: The second extrusion forming tool 33 and the third extrusion forming tool 34 both move closer to the wire, so that the wire is extruded by the second extrusion groove 331 on the second extrusion forming tool 33 and the third extrusion groove 341 on the third extrusion forming tool 34 to form the second extrusion part 54 of the finished product 5.
[0066] Step 5: The marking forming cutter 36 approaches the second extrusion forming cutter 33 and presses the bent foot of the wire with the first extrusion part 51 against the side wall of the engagement groove 342 of the third extrusion forming cutter 34, so that it is limited by the engagement groove 342 side wall and the receiving groove 362, and the marking part 55 is formed on the first extrusion part 51 under the action of the marking forming block 363.
[0067] Step 6: The cutter 371 and the floating cutting assembly cut the finished part 5 in half. At the same time, the blower tube 375 blows air onto the finished part 5 after it is cut to help separate the finished part 5 from the subsequent wire.
[0068] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A continuous bending device for molybdenum wire, comprising a frame (1), a conductor mandrel (2), and a moving assembly (4), wherein the conductor mandrel (2) has a wire feeding hole extending along the axial direction of the conductor mandrel (2), characterized in that: A forming mechanism (3) is installed on the frame (1). The forming mechanism (3) includes a bending cutter (31), a second extrusion forming cutter (33), a third extrusion forming cutter (34), a fourth extrusion forming cutter (35), and a marking forming cutter (36) that are circumferentially spaced around the axis of the conductor core (2) and mounted on the frame (1) via a moving component (4). The moving component (4) is used to control the corresponding cutter to move closer to or further away from the wire mandrel (2); The bending tool (31) is used to process the first bend (52) and the second bend (53) of the finished part (5); The first extrusion forming tool (32), the second extrusion forming tool (33) and the fourth extrusion forming tool (35) are used to cooperate in processing the first extrusion part (51) of the finished part (5); The second extrusion forming tool (33) and the third extrusion forming tool (34) are used to cooperate in processing the second extrusion section (54) of the finished part (5); The third extrusion forming tool (34) and the marking forming tool (36) are used to process the marking part (55) of the first extrusion part (51); The frame (1) is also equipped with a cutting and separating tool (37), which is used to cut and separate the finished part (5) from the subsequent wire.
2. The molybdenum wire bending continuous bending device according to claim 1, characterized in that, The first extrusion forming tool (32) has a first extrusion groove (321), and the fourth extrusion forming tool (35) has a fourth extrusion groove (351). The first extrusion groove (321) and the fourth extrusion groove (351) cooperate to form the first extrusion part (51) of the finished part (5).
3. The molybdenum wire bending continuous bending device according to claim 2, characterized in that, The first extrusion forming tool (32) is also fixedly installed with a second positioning pin (323), and the second extrusion forming tool (33) is provided with a second positioning hole (332). The second positioning pin (323) and the second positioning hole (332) are engaged to achieve the positioning effect.
4. The molybdenum wire bending continuous bending device according to claim 3, characterized in that, The bending tool (31) has a bending groove (311).
5. The molybdenum wire bending continuous bending device according to claim 4, characterized in that, The second extrusion forming tool (33) has a second extrusion groove (331), and the third extrusion forming tool (34) has a third extrusion groove (341). The second extrusion groove (331) and the third extrusion groove (341) cooperate to form the second extrusion part (54) of the finished part (5).
6. The molybdenum wire bending continuous bending device according to claim 5, characterized in that, The second extrusion forming tool (33) has a third positioning hole (333), and the third extrusion forming tool (34) has a third positioning pin (343) fixedly installed. The third positioning hole (333) and the third positioning pin (343) are connected to achieve the positioning effect.
7. The molybdenum wire bending continuous bending device according to claim 6, characterized in that, The third extrusion forming tool (34) is provided with a locking groove (342), and the marking forming tool (36) is fixedly installed with a locking block (361). The locking groove (342) and the locking block (361) are engaged and inserted. The locking block (361) has a receiving groove (362) for accommodating the bending foot of the wire with the first extrusion part (51), and a marking forming block (363) for forming the marking part (55) of the finished part (5) is fixedly installed on the inner wall of the receiving groove (362).
8. The molybdenum wire bending continuous bending device according to claim 7, characterized in that, The cutting and separating tool (37) includes a cutter (371) and a floating cutting assembly. Both the cutter (371) and the floating cutting assembly are mounted on the frame (1) via a moving assembly (4). They are arranged opposite each other on both sides of the conductor core (2) to achieve a cutting effect.
9. The molybdenum wire bending continuous bending device according to claim 8, characterized in that, The cutting and separating blade (37) also includes a blower pipe (375) mounted on the floating cutting assembly, which is used to blow air onto the finished part (5) after it has been cut.