Capacitor cutting and shaping integrated machine

Abstract

The utility model relates to the technical field of capacitor processing, specifically, a kind of capacitor cutting forming integrated machine. Including bottom plate, the upper side of bottom plate is equipped with feeding mechanism, clamping mechanism and forming mechanism, the position of the upper side of bottom plate between clamping mechanism and forming mechanism is equipped with cutting mechanism, and the cutting mechanism is used to cut capacitor pin off. The utility model discloses when the capacitor pin needs to be cut off into different lengths, staff holds and rotates knob, avoids mounting plate and adjusting screw to follow knob rotation by the limitation of limiting rod, knob drives adjusting screw to move in the process of rotation and makes it drive mounting plate and cutting blade to move, to adjust the position of cutting blade according to the cutting length of capacitor pin, so that cutting mechanism cuts capacitor pin into different lengths, so that the cutting mechanism does not need to be replaced for a long time of work consumption, to improve the cutting efficiency of capacitor pin.

Description

Technical Field

[0001] This utility model relates to the field of capacitor processing technology, specifically to an integrated capacitor cutting and forming machine. Background Technology

[0002] A capacitor is a basic electronic component consisting of two conductors close to each other with an insulating dielectric sandwiched between them. When a voltage is applied between its two plates, the capacitor can store charge, thus playing a key role in circuits such as tuning, bypassing, coupling, and filtering. During the capacitor processing, the capacitor is usually transported to a cutting and forming machine by a conveying mechanism, so that the cutting and forming machine can cut off the capacitor leads and bend them into the required shape to facilitate the subsequent installation of the capacitor.

[0003] In the processing of capacitor leads, the capacitor leads are cut by the cutting mechanism 4. However, the position of the blade on the existing cutting mechanism 4 is mostly fixed, making the cutting length of the capacitor leads by the cutting mechanism 4 non-adjustable. When it is necessary to change the cutting length of the capacitor leads to adapt to different application scenarios, in order to change the cutting length of the capacitor leads, the operator usually needs to remove the original cutting mechanism 4 and install a new cutting mechanism 4 to change the position of the blade on the cutting mechanism 4, so that the cutting mechanism 4 can cut the capacitor leads to the required length. The time required for the replacement of the cutting mechanism 4 is long, which affects the cutting efficiency of the capacitor leads. In view of this, we propose a capacitor cutting and forming integrated machine. Summary of the Invention

[0004] The purpose of this invention is to provide an integrated capacitor cutting and forming machine to solve the problem mentioned in the background art that the long replacement time of the cutting mechanism affects the efficiency of capacitor pin cutting.

[0005] To address the aforementioned problems, the present invention aims to provide a capacitor cutting and forming integrated machine, comprising a base plate. The upper side of the base plate is provided with a feeding mechanism, a clamping mechanism, and a forming mechanism. The feeding mechanism is used to transport capacitors, the clamping mechanism is used to clamp and fix the capacitors, and the forming mechanism is used to bend the capacitor leads. A cutting mechanism is located on the upper side of the base plate between the clamping mechanism and the forming mechanism. The clamping mechanism, cutting mechanism, and forming mechanism are arranged sequentially from left to right. The cutting mechanism is used to cut the capacitor leads. The feeding mechanism is located above the clamping mechanism, cutting mechanism, and forming mechanism. The cutting mechanism includes a cutting component and a pressing component. The cutting component is located on one side of the pressing component. When the capacitor leads move between the cutting component and the pressing component, the pressing component presses the capacitor leads onto the cutting component to cut the capacitor leads.

[0006] As a further improvement to this technical solution, the cutting assembly includes a mounting base fixedly connected to the upper side of the base plate, the mounting base having an internal mounting cavity, and the mounting base having a movable groove communicating with the mounting cavity on the side near the extrusion assembly.

[0007] As a further improvement to this technical solution, an installation plate is slidably disposed inside the installation cavity, and a cutting blade is fixedly connected to the side of the installation plate near the movable groove, and the cutting blade extends through the movable groove and outwards from the side away from the installation plate.

[0008] As a further improvement to this technical solution, an adjusting screw is fixedly connected to the upper side of the mounting plate, and the end of the adjusting screw away from the mounting plate slides through the top of the mounting base and extends outward.

[0009] As a further improvement to this technical solution, a knob is rotatably connected to the top of the mounting base. The knob is threadedly connected to the adjusting screw. During rotation, the knob drives the adjusting screw and the mounting plate to move along the axis of the adjusting screw.

[0010] As a further improvement to this technical solution, a limiting rod is fixedly connected inside the mounting cavity, and the mounting plate is slidably connected to the outside of the limiting rod. The limiting rod is used to restrict the movement path of the mounting plate.

[0011] As a further improvement to this technical solution, the extrusion assembly includes a drive cylinder fixedly connected to the upper side of the base plate. The piston rod of the drive cylinder faces the mounting seat, and the piston rod of the drive cylinder is fixedly connected to the extrusion seat. During the extension and retraction process, the piston rod of the drive cylinder drives the extrusion seat to move towards or away from the mounting seat.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This integrated capacitor cutting and forming machine allows the operator to hold and rotate a knob when it is necessary to cut capacitor leads to different lengths. The limit rod prevents the mounting plate and adjusting screw from rotating with the knob. During the rotation of the knob, the adjusting screw moves, causing the mounting plate and cutting blade to move. This adjusts the position of the cutting blade according to the desired cutting length of the capacitor leads, allowing the cutting mechanism to cut the capacitor leads to different lengths. This eliminates the need for time-consuming replacement of the cutting mechanism and improves the efficiency of capacitor lead cutting. Attached Figure Description

[0013] Figure 1 This is one of the overall structural schematic diagrams of this utility model; Figure 2 This is the second schematic diagram of the overall structure of this utility model; Figure 3 This is the third schematic diagram of the overall structure of this utility model; Figure 4 This is a schematic diagram of the cutting mechanism in this utility model; Figure 5 This is a schematic diagram of the cutting component in this utility model; Figure 6 This is one of the cross-sectional views of the cutting component in this utility model; Figure 7 This is a second cross-sectional view of the cutting component in this utility model; Figure 8 This is a schematic diagram of the extrusion assembly in this utility model.

[0014] The meanings of the labels in the diagram are as follows: 1. Base plate; 11. Unloading shell; 2. Feeding mechanism; 3. Clamping mechanism; 4. Cutting mechanism; 41. Mounting base; 411. Mounting cavity; 412. Movable groove; 42. Mounting plate; 421. Adjusting screw; 422. Knob; 423. Limiting rod; 43. Cutting blade; 44. Drive cylinder; 441. Extrusion seat; 5. Molding mechanism. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0016] Please see Figure 1 - Figure 8As shown, the purpose of this embodiment is to provide a capacitor cutting and forming integrated machine, including a base plate 1. A feeding mechanism 2, a clamping mechanism 3, and a forming mechanism 5 are provided on the upper side of the base plate 1. The feeding mechanism 2 is used to transport capacitors and includes a moving component and several positioning components. The clamping mechanism 3 is used to clamp and fix the position of the capacitor. The forming mechanism 5 is used to bend the capacitor leads. A cutting mechanism 4 is provided on the upper side of the base plate 1 between the clamping mechanism 3 and the forming mechanism 5. The clamping mechanism 3, the cutting mechanism 4, and the forming mechanism 5 are arranged sequentially from left to right. The cutting mechanism 4 is used to cut the capacitor leads. The feeding mechanism 2 is located above the clamping mechanism 3, the cutting mechanism 4, and the forming mechanism 5. The cutting mechanism 4 includes a cutting component and an extrusion component. The cutting component is arranged on one side of the extrusion component. When the capacitor leads move between the cutting component and the extrusion component, the extrusion component presses the capacitor leads onto the cutting component to cut them off. The bottom plate 1 is fixedly connected to the unloading housing 11 on the side of the forming mechanism 5 away from the cutting mechanism 4. A collection box is provided at the bottom of the unloading housing 11. After the positioning component clamps and fixes the capacitor, the moving component drives the positioning component and the capacitor to move, so that the feeding mechanism 2 sequentially transports the capacitor to the positions of the clamping mechanism 3, the cutting mechanism 4, the forming mechanism 5 and the unloading housing 11. During this process, the capacitor leads are cut and formed by the cutting mechanism 4 and the forming mechanism 5. The processed capacitor then slides down the unloading housing 11 into the inside of the collection box for storage, so that the capacitor can be used later.

[0017] refer to Figure 4 - Figure 8 The cutting assembly includes a mounting base 41 fixedly connected to the upper side of the base plate 1. The mounting base 41 has a mounting cavity 411 inside. The mounting base 41 has a movable groove 412 connected to the mounting cavity 411 on the side near the extrusion assembly. The mounting plate 42 is slidably arranged inside the mounting cavity 411. A cutting blade 43 is fixedly connected to the side of the mounting plate 42 near the movable groove 412. The side of the cutting blade 43 away from the mounting plate 42 passes through the movable groove 412 and extends outward. The cutting edge length of the cutting blade 43 matches the width of the movable groove 412. In addition, the extrusion assembly includes a drive cylinder 44 fixedly connected to the upper side of the base plate 1. The piston rod of the drive cylinder 44 faces the mounting seat 41. The piston rod of the drive cylinder 44 is fixedly connected to the extrusion seat 441. During the extension and retraction process, the piston rod of the drive cylinder 44 drives the extrusion seat 441 to move towards or away from the mounting seat 41. When the capacitor leads move between the mounting base 41 and the pressing base 441, the piston rod of the drive cylinder 44 extends and drives the pressing base 441 to move closer to the mounting base 41. The moving pressing base 441 presses the capacitor leads against the cutting blade 43 and the side wall of the mounting base 41. Under the pressure of the pressing base 441, the cutting blade 43 cuts off the capacitor leads. At the same time, the capacitor is fixed under the pressure of the mounting base 41 and the pressing base 441 to prevent the capacitor from falling after the capacitor leads are cut off and affecting the subsequent clamping and conveying of the capacitor by the feeding mechanism 2.

[0018] refer to Figure 4 - Figure 6 An adjusting screw 421 is fixedly connected to the upper side of the mounting plate 42. The end of the adjusting screw 421 away from the mounting plate 42 slides through the top of the mounting base 41 and extends outwards, allowing the adjusting screw 421 to move normally through the top of the mounting base 41. A knob 422 is rotatably connected to the top of the mounting base 41. The knob 422 is threadedly connected to the adjusting screw 421. During rotation, the knob 422 drives the adjusting screw 421 and the mounting plate 42 to move along the axis of the adjusting screw 421 within the mounting cavity 411. An internal fixed connection is provided with a limiting rod 423, and a mounting plate 42 is slidably connected to the outside of the limiting rod 423. The limiting rod 423 is used to restrict the movement path of the mounting plate 42. When it is necessary to change the length of the capacitor lead cut, the operator holds and rotates the knob 422 to drive the adjusting screw 421 and the mounting plate 42 to move along the axis of the limiting rod 423. The moving mounting plate 42 drives the cutting blade 43 to move to adjust the position of the cutting blade 43, so that the cutting blade 43 cuts the capacitor lead into different lengths.

[0019] When using this device: When it is necessary to process the capacitor leads, the operator holds and rotates the knob 422. The rotating knob 422 drives the adjusting screw 421 and the mounting plate 42 to move, which in turn drives the cutting blade 43 to move, thereby adjusting the position of the cutting blade 43 to cut the capacitor leads into different lengths. After the position of the cutting blade 43 is adjusted, the moving component drives the positioning component to move closer to the conveying mechanism. One of the positioning components clamps and fixes the capacitor conveyed by the conveying mechanism. Then the moving component drives the positioning component and the capacitor to move closer to the clamping mechanism 3. The clamping mechanism 3 clamps and fixes the capacitor and releases the positioning component from clamping the capacitor, so that the other positioning component can clamp the capacitor and convey it to the position of the cutting mechanism 4. The moving component drives the positioning component to move, so that another positioning component clamps and fixes the capacitor on the clamping mechanism 3. At this time, the clamping mechanism 3 releases the clamp on the capacitor. Subsequently, the moving component drives the positioning component and the capacitor to move towards the cutting component. When the capacitor leads move between the mounting base 41 and the pressing base 441, the piston rod of the drive cylinder 44 extends and drives the pressing base 441 to move so that it presses the capacitor leads against the cutting blade 43 and the side wall of the mounting base 41. During this process, the capacitor leads are cut off by the cutting blade 43. At the same time, the mounting base 41 and the pressing base 441 press and fix the capacitor. After the capacitor leads are cut off, the moving component moves the positioning component, causing another positioning component to clamp the capacitor and release the mounting base 41 and the pressing base 441 from fixing the capacitor. Then, the moving component moves the positioning component and the capacitor toward the forming mechanism 5, and the forming mechanism 5 bends the capacitor leads into the required shape. When the capacitor leads are bent, the moving component moves the positioning component and the capacitor to the top of the unloading housing 11. At this time, the positioning component releases the clamping and fixing of the capacitor, allowing the capacitor to fall onto the unloading housing 11 and slide down the unloading housing 11 into the inside of the collection box for storage.

[0020] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A capacitor cutting and forming integrated machine, comprising a base plate (1), wherein a feeding mechanism (2), a clamping mechanism (3), and a forming mechanism (5) are provided on the upper side of the base plate (1), the feeding mechanism (2) being used to transport capacitors, the clamping mechanism (3) being used to clamp and fix the position of the capacitors, and the forming mechanism (5) being used to bend the capacitor leads, characterized in that: A cutting mechanism (4) is provided on the upper side of the base plate (1) between the clamping mechanism (3) and the forming mechanism (5). The clamping mechanism (3), the cutting mechanism (4) and the forming mechanism (5) are arranged sequentially from left to right. The cutting mechanism (4) is used to cut off the capacitor pins. The feeding mechanism (2) is located on the upper side of the clamping mechanism (3), the cutting mechanism (4) and the forming mechanism (5). The cutting mechanism (4) includes a cutting component and a pressing component. The cutting component is arranged on one side of the pressing component. When the capacitor pins move between the cutting component and the pressing component, the pressing component presses the capacitor pins onto the cutting component to cut off the capacitor pins.

2. The capacitor cutting and forming integrated machine according to claim 1, characterized in that: The cutting assembly includes a mounting base (41) fixedly connected to the upper side of the base plate (1). The mounting base (41) has an installation cavity (411) inside. The mounting base (41) has an active groove (412) connected to the installation cavity (411) on the side near the extrusion assembly.

3. The capacitor cutting and forming integrated machine according to claim 2, characterized in that: An installation plate (42) is slidably disposed inside the installation cavity (411). A cutting blade (43) is fixedly connected to the side of the installation plate (42) near the movable groove (412). The side of the cutting blade (43) away from the installation plate (42) passes through the movable groove (412) and extends outward.

4. The capacitor cutting and forming integrated machine according to claim 3, characterized in that: An adjusting screw (421) is fixedly connected to the upper side of the mounting plate (42). The end of the adjusting screw (421) away from the mounting plate (42) slides through the top of the mounting base (41) and extends outward.

5. The capacitor cutting and forming integrated machine according to claim 4, characterized in that: A knob (422) is rotatably connected to the top of the mounting base (41). The knob (422) is threadedly connected to the adjusting screw (421). During rotation, the knob (422) drives the adjusting screw (421) and the mounting plate (42) to move along the axis of the adjusting screw (421).

6. The capacitor cutting and forming integrated machine according to claim 5, characterized in that: The mounting cavity (411) is fixedly connected to a limiting rod (423), and the mounting plate (42) is slidably connected to the outside of the limiting rod (423). The limiting rod (423) is used to restrict the movement path of the mounting plate (42).

7. The capacitor cutting and forming integrated machine according to claim 2, characterized in that: The extrusion assembly includes a drive cylinder (44) fixedly connected to the upper side of the base plate (1). The piston rod of the drive cylinder (44) faces the mounting seat (41). The piston rod of the drive cylinder (44) is fixedly connected to the extrusion seat (441). During the extension and retraction process, the piston rod of the drive cylinder (44) drives the extrusion seat (441) to move towards or away from the mounting seat (41).

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