A steel shot cutting machine for easy collection

Abstract

The utility model relates to a steel ball production technical field especially is convenient to collect's steel ball cutting mill, including cutting box, the left side board of cutting box installs the silk bearing in, the left side board outside of cutting box installs and advances silk push assembly, the inner chamber bottom surface of cutting box supports steel wire receiving assembly, the right side of steel wire receiving assembly installs the anti - sputtering cutting ball subassembly, the inner chamber top of cutting box installs movable cover, the inner chamber bottom end of cutting box installs the discharge pipe. The utility model discloses reasonable in structure design, through setting up anti - sputtering cutting ball subassembly, reduce stainless steel ball in the sputtering in the box, the steel ball of convenient collection after cutting, the silk push assembly can realize the stable push of stainless steel silk, and the annular clamping line groove is equipped with in the silk roller, with the annular guide line groove of steel wire receiving assembly, the stability of continuous cutting is mutually cooperated with the position of guide ring and silk hole, and is favorable to guarantee.

Description

Technical Field

[0001] This utility model relates to the field of steel shot production technology, and in particular to a steel shot cutting machine that facilitates collection. Background Technology

[0002] Stainless steel shot, also known as stainless steel shot, stainless steel round wire cut shot, stainless steel shot, or stainless steel wire cut shot, is mainly used for surface shot blasting, sandblasting, shot peening, shot peening shaping, finishing, strengthening, matte finishing, straightening, paint removal, and corrosion removal of stainless steel parts, aluminum alloy die castings, and copper alloy parts. Stainless steel shot is obtained by cutting and rounding stainless steel wire.

[0003] Existing shot slicing machines based on stainless steel wire cutting have shortcomings in use. First, during the cutting process, stainless steel shot splashes inside the chamber, making collection inconvenient. Second, the stainless steel wire needs to be stably pushed before cutting, which is detrimental to ensuring the stability of continuous cutting. In view of this, the inventors aim to design a shot slicing machine that facilitates collection. Summary of the Invention

[0004] The purpose of this invention is to overcome the aforementioned problems in traditional technologies and provide a convenient steel shot cutting machine.

[0005] To achieve the above-mentioned technical objectives and effects, this utility model is implemented through the following technical solution: A convenient steel shot slicing machine includes a cutting box, a wire threading bearing installed in the left side plate of the cutting box, a wire feeding and pushing assembly installed on the outer side of the left side plate of the cutting box, a steel wire receiving assembly supported on the bottom surface of the inner cavity of the cutting box, an anti-splash slicing assembly installed on the right side of the steel wire receiving assembly, a movable cover plate installed at the top of the inner cavity of the cutting box, and a feeding pipe installed at the bottom of the inner cavity of the cutting box. The anti-splash shot cutting assembly includes a shot cutting seat, a shot cutting motor, a shot cutting belt drive, a support shaft, and a rotary cutter. The shot cutting seat has a shot cutting chamber with an open lower end. The shot cutting seat has symmetrical wire inlet and wire outlet holes on both sides of the shot cutting chamber. A wire guide ring is installed on the outside of the wire inlet hole of the shot cutting seat. The output shaft of the shot cutting motor is connected to the outer end of the support shaft through the shot cutting belt drive. The support shaft is supported by the shot cutting seat. A rotary cutter is installed on the outside of the shaft of the support shaft inside the shot cutting chamber. The rotary cutter can cut the steel wire exposed through the wire inlet hole during rotation.

[0006] Furthermore, in the aforementioned convenient steel shot cutting machine, the guide wire ring has a guide wire channel inside, the inner port diameter of the guide wire channel is equal to the diameter of the wire inlet hole, and the guide wire channel has a variable diameter guide area near the outer port, the diameter of the variable diameter guide area gradually decreases from the outside to the inside.

[0007] Furthermore, in the aforementioned conveniently collected steel shot cutting machine, the wire feeding and pushing assembly includes a lower support, a wire feeding roller seat, a lower wire feeding roller, an upper wire feeding roller, an upper support, a wire feeding and pushing motor, a first belt drive component, a drive roller, and a second belt drive component. The wire feeding roller seat is fixed to the outside of the cutting box via the lower support. The lower wire feeding roller and the upper wire feeding roller are installed side by side in the wire feeding roller seat. The lower wire feeding roller and the upper wire feeding roller are provided with corresponding annular clamping grooves. The wire feeding and pushing motor is fixed to the outside of the cutting box via the upper support. The output end of the wire feeding and pushing motor is connected to the central shaft of the upper wire feeding roller via the first belt drive component, the drive roller, and the second belt drive component.

[0008] Furthermore, in the aforementioned convenient steel shot cutting machine, the steel wire receiving assembly includes a steel wire receiving roller seat and a steel wire receiving roller. Two steel wire receiving rollers are installed side by side in the steel wire receiving roller seat, and the two steel wire receiving rollers are provided with corresponding annular guide grooves. The positions of the annular clamping groove, the annular guide groove, the wire guide ring, and the wire inlet hole are mutually coordinated.

[0009] Furthermore, in the aforementioned conveniently collected steel shot cutting machine, the movable cover plate includes a cover plate component, a hinge, and a screw handle. One end of the cover plate component is rotatably connected to the upper end of the left side plate of the cutting box via the hinge. The other end of the cover plate component is equipped with a screw handle. A limit plate is installed on the upper end of the left side plate of the cutting box near the hinge. The upper end of the right side plate of the cutting box is provided with a fastening screw groove that cooperates with the screw handle.

[0010] Furthermore, in the aforementioned convenient steel shot cutting machine, the feeding pipe is composed of an upper hopper and a lower telescopic pipe; a support cabinet is installed at the bottom of the cutting box, the top plate of the support cabinet has an installation hole to facilitate the exposure of the feeding pipe, and a receiving box is placed on the bottom plate of the support cabinet.

[0011] Furthermore, in the aforementioned convenient steel shot cutting machine, an abnormal discharge sensor for detecting whether there is abnormal discharge is installed on the outer area of ​​the wire outlet hole on the shot cutting seat.

[0012] Furthermore, the aforementioned convenient steel shot cutting machine also includes a controller, which is connected to the wire feeding and pushing assembly, the anti-splashing and cutting assembly, and the abnormal discharge sensor.

[0013] The beneficial effects of this utility model are: 1. Convenient collection of steel shot: By setting up anti-splashing shot cutting components, the splashing of stainless steel shot in the chamber is reduced. At the same time, in conjunction with the feed pipe, support cabinet and receiving box, it is convenient to collect the cut steel shot.

[0014] 2. Ensure the stability of continuous cutting: The wire feeding and pushing assembly can achieve stable feeding of stainless steel wire, and the wire feeding roller is equipped with an annular clamping groove, which cooperates with the annular guide groove, wire guide ring and wire feeding hole of the wire receiving assembly to ensure the stability of continuous cutting.

[0015] 3. Reasonable structure and convenient operation: The movable cover is connected to the cutting box by a hinge, and the other end is connected to the fastening screw groove on the cutting box by a screw handle, which makes it easy to open and close the cutting box for operation and maintenance.

[0016] 4. It has an abnormality detection function: The abnormal discharge sensor is installed on the shot cutter to detect whether there is abnormal discharge. It is connected to each component through the controller to realize intelligent control and abnormal situation monitoring.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the above advantages at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the wire feeding and pushing component in this utility model; Figure 3 This is a schematic diagram of the steel wire receiving assembly in this utility model; Figure 4 This is a schematic diagram showing the location of the anti-splash shot cutting component in this utility model; Figure 5 This is a schematic diagram of the structure of the movable cover plate in this utility model; Figure 6 This is a schematic diagram of the material feeding tube in this utility model; In the attached diagram, the components represented by each number are as follows: 1-Cutting box, 101-Limiting plate, 102-Fasting screw groove, 2-Wire threading bearing, 3-Wire feeding and pushing assembly, 301-Lower support, 302-Wire feeding roller seat, 303-Lower wire feeding roller, 304-Upper wire feeding roller, 305-Upper support, 306-Wire feeding and pushing motor, 307-First belt drive component, 308-Drive roller, 309-Second belt drive component, 4-Wire receiving assembly, 401- Wire receiving roller seat, 402-Wire receiving roller, 5-Anti-splash shot cutting assembly, 501-Shot cutting seat, 506-Shot cutting motor, 507-Shot cutting belt drive component, 508-Support shaft, 509-Rotary cutter, 6-Modible cover plate, 601-Cover plate component, 602-Hinge, 603-Screw handle, 7-Feeding pipe, 701-Cover hopper, 702-Telescopic pipe, 8-Support cabinet, 9-Receiving box. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0021] like Figures 1-6 As shown, this embodiment provides a convenient steel shot slicing machine, including a cutting box 1, a wire threading bearing 2 installed in the left side plate of the cutting box 1, a wire feeding and pushing assembly 3 installed on the outside of the left side plate of the cutting box 1, a steel wire receiving assembly 4 supported on the bottom surface of the inner cavity of the cutting box 1, an anti-splashing slicing assembly 5 installed on the right side of the steel wire receiving assembly 4, a movable cover plate 6 installed at the top of the inner cavity of the cutting box 1, and a feeding pipe 7 installed at the bottom of the inner cavity of the cutting box 1.

[0022] In this embodiment, the anti-splash shot cutting assembly 5 includes a shot cutting seat 501, a shot cutting motor 506, a shot cutting belt drive 507, a support shaft 508, and a rotary cutter 509. The shot cutting seat 501 has a shot cutting chamber 502 with an open lower end. Symmetrically arranged on both sides of the shot cutting chamber 502 are wire inlet holes 503 and wire outlet holes 504. A wire guide ring 505 is installed on the outside of the wire inlet hole 504. The output shaft of the shot cutting motor 506 is connected to the outer end of the support shaft 508 via the shot cutting belt drive 507. The support shaft 508 is provided with movable support by the shot cutting seat 501. A rotary cutter 509 is installed on the outside of the shaft within the shot cutting chamber 502. During rotation, the rotary cutter 509 can cut the steel wire exposed through the wire inlet hole 503.

[0023] In this embodiment, the guide wire ring 505 has a guide wire channel inside. The diameter of the inner port of the guide wire channel is equal to the diameter of the wire inlet hole 503. The guide wire channel has a diameter-changing guide area near the outer port. The diameter of the diameter-changing guide area gradually decreases from the outside to the inside.

[0024] In this embodiment, the wire feeding and pushing assembly 3 includes a lower support 301, a wire feeding roller seat 302, a lower wire feeding roller 303, an upper wire feeding roller 304, an upper support 305, a wire feeding and pushing motor 306, a first belt drive component 307, a drive roller 308, and a second belt drive component 309. The wire feeding roller seat 302 is fixed to the outside of the cutting box 1 by the lower support 301. The lower wire feeding roller 303 and the upper wire feeding roller 304 are installed side by side in the wire feeding roller seat 302. The lower wire feeding roller 303 and the upper wire feeding roller 304 are provided with corresponding annular clamping grooves. The wire feeding and pushing motor 306 is fixed to the outside of the cutting box 1 by the upper support 305. The output end of the wire feeding and pushing motor 306 is connected to the central shaft of the drive roller 308 via the first belt drive component 307. The drive roller 308 is connected to the central shaft of the upper wire feeding roller 304 via the second belt drive component 309.

[0025] In this embodiment, the wire receiving assembly 4 includes a wire receiving roller seat 401 and a wire receiving roller 402. Two wire receiving rollers 402 are installed side by side in the wire receiving roller seat 401. The two wire receiving rollers 402 are provided with corresponding annular guide grooves. The positions of the annular clamping groove, the annular guide groove, the wire guide ring 505 and the wire inlet hole 503 are mutually matched.

[0026] In this embodiment, the movable cover plate 6 includes a cover plate component 601, a hinge 602, and a screw handle 603. One end of the cover plate component 601 is rotatably connected to the upper end of the left side plate of the cutting box 1 via the hinge 602, and the other end of the cover plate component 601 is equipped with a screw handle 603. A limit plate 101 is installed on the upper end of the left side plate of the cutting box 1 near the hinge 602, and a fastening screw groove 102 that mates with the screw handle 603 is provided on the upper end of the right side plate of the cutting box 1.

[0027] In this embodiment, the feeding pipe 7 is composed of a cover 701 located at the top and a telescopic pipe 702 located at the bottom; a support cabinet 8 is installed at the bottom of the cutting box 1, and the top plate of the support cabinet 8 has an installation hole for exposing the feeding pipe 7, and a receiving box 9 is placed on the bottom plate of the support cabinet 8.

[0028] In this embodiment, an abnormal discharge sensor for detecting whether there is abnormal discharge is installed on the outer area of ​​the wire discharge hole 504 on the pellet cutting seat 501.

[0029] In this embodiment, a controller is also included, which is connected to the wire feeding and pushing assembly 3, the anti-splashing and shot cutting assembly 5, and the abnormal discharge sensor.

[0030] One specific application of this embodiment is: Stainless steel wire feeding: The stainless steel wire enters the cutting box from the wire threading bearing and into the wire feeding and pushing assembly. The wire feeding and pushing motor drives the transmission roller to rotate through the first belt drive component. The transmission roller then drives the upper wire feeding roller to rotate through the second belt drive component. The annular clamping grooves of the lower wire feeding roller and the upper wire feeding roller cooperate to stably push the stainless steel wire.

[0031] Cutting stainless steel wire: The stainless steel wire enters the shot cutting chamber of the anti-splash shot cutting assembly through the wire guide ring. The shot cutting motor drives the support shaft to rotate through the shot cutting belt drive. The rotary cutter on the support shaft rotates and cuts the steel wire exposed through the wire inlet hole.

[0032] Steel shot collection: After being cut, the steel shot falls through the feeding pipe (consisting of a hopper and a telescopic pipe) into the receiving box inside the support cabinet.

[0033] Anomaly Detection and Control: The abnormal discharge sensor detects whether there is abnormal discharge in the area surrounding the wire outlet hole of the shot cutter and transmits the signal to the controller. The controller can adjust the parameters of the wire feeding and pushing component and the anti-splash shot cutting component until there is no more abnormal discharge from the wire outlet hole, thus realizing intelligent control and abnormal situation handling.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to specific implementation methods. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A convenient steel shot cutting machine, characterized in that, The device includes a cutting box, in which a wire-feeding bearing is installed on the left side plate, a wire feeding and pushing assembly is installed on the outside of the left side plate, a wire receiving assembly is supported on the bottom surface of the inner cavity of the cutting box, an anti-splash shot-cutting assembly is installed on the right side of the wire receiving assembly, a movable cover plate is installed on the top of the inner cavity of the cutting box, and a feeding pipe is installed on the bottom of the inner cavity of the cutting box. The anti-splash shot cutting assembly includes a shot cutting seat, a shot cutting motor, a shot cutting belt drive, a support shaft, and a rotary cutter. The shot cutting seat has a shot cutting chamber with an open lower end. The shot cutting seat has symmetrical wire inlet and wire outlet holes on both sides of the shot cutting chamber. A wire guide ring is installed on the outside of the wire inlet hole of the shot cutting seat. The output shaft of the shot cutting motor is connected to the outer end of the support shaft through the shot cutting belt drive. The support shaft is supported by the shot cutting seat. A rotary cutter is installed on the outside of the shaft of the support shaft inside the shot cutting chamber. The rotary cutter can cut the steel wire exposed through the wire inlet hole during rotation.

2. The convenient steel shot cutting machine according to claim 1, characterized in that, The guide wire ring has a guide wire channel inside, and the diameter of the inner port of the guide wire channel is equal to the diameter of the wire inlet hole. The guide wire channel has a diameter-changing guide area near the outer port, and the diameter of the diameter-changing guide area gradually decreases from the outside to the inside.

3. A convenient steel shot cutting machine according to claim 2, characterized in that, The wire feeding and pushing assembly includes a lower support, a wire feeding roller seat, a lower wire feeding roller, an upper wire feeding roller, an upper support, a wire feeding and pushing motor, a first belt drive component, a drive roller, and a second belt drive component. The wire feeding roller seat is fixed to the outside of the cutting box by the lower support. The lower wire feeding roller and the upper wire feeding roller are installed side by side in the wire feeding roller seat. The lower wire feeding roller and the upper wire feeding roller are provided with corresponding annular clamping grooves. The wire feeding and pushing motor is fixed to the outside of the cutting box by the upper support. The output end of the wire feeding and pushing motor is connected to the central shaft of the upper wire feeding roller through the first belt drive component, the drive roller, and the second belt drive component.

4. A convenient steel shot cutting machine according to claim 3, characterized in that, The wire receiving assembly includes a wire receiving roller seat and a wire receiving roller. Two wire receiving rollers are installed side by side in the wire receiving roller seat. The two wire receiving rollers are provided with corresponding annular guide grooves. The positions of the annular clamping groove, the annular guide groove, the wire guide ring and the wire inlet hole are mutually matched.

5. A convenient steel shot cutting machine according to claim 4, characterized in that, The movable cover plate includes a cover plate component, a hinge, and a screw handle. One end of the cover plate component is rotatably connected to the upper end of the left side plate of the cutting box via the hinge. The other end of the cover plate component is equipped with a screw handle. A limit plate is installed on the upper end of the left side plate of the cutting box near the hinge. A fastening screw groove that mates with the screw handle is provided on the upper end of the right side plate of the cutting box.

6. A convenient steel shot cutting machine according to claim 5, characterized in that, The feeding pipe consists of an upper hood and a lower telescopic pipe; a support cabinet is installed at the bottom of the cutting box, the top plate of the support cabinet has an installation hole to facilitate the exposure of the feeding pipe, and a receiving box is placed on the bottom plate of the support cabinet.

7. A convenient steel shot cutting machine according to claim 6, characterized in that, An abnormal discharge sensor is installed on the outer area of ​​the wire outlet on the pellet cutting seat to detect whether there is abnormal discharge.

8. A convenient steel shot cutting machine according to claim 7, characterized in that, It also includes a controller, which is connected to the wire feeding and pushing assembly, the anti-splashing and shot cutting assembly, and the abnormal discharge sensor.

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