Frame-type forging manipulator

CN224779243UActive Publication Date: 2026-09-22LUOYANG MAJESTIC INTELLIGENT FORGING TECH CO LTD
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Patent Information

Application Number
CN202522298406.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-30
Publication Date
2026-09-22
Estimated Expiration
2035-10-30

AI Technical Summary

Technical Problem

[0004]上述专利虽然通过基准装置、控制装置及加热装置等零部件的设置,通过各零部件的互相配合,在锻造过程中,通过提前预热的设置,提高对材料的保护效果,同时也提高锻造的效果,但是由于锻造过程是持续性的,当单个产品锻造完成时,锻造台上较容易残留前个工件锻造时的碎屑,当后续产品放置时较容易使得底部与前者碎屑进行黏结,导致工件底部锻造出现杂质的现象,十分不利于提高工件的锻造质量

Benefits of technology

通过吹扫组件的设置,能够通过各零部件的互相配合,在工件的锻造过程中,通过气泵配合着吹扫管及风座,能够在夹爪夹持工件放置在锻造台时,通过高速压缩空气快速对锻造台进行吹扫,将前个工件的锻造残留碎屑进行吹扫,避免杂质混合在本道工件,导致工件底部锻造质量不佳的现象,该组件结构简单,实用性强,能够提高工件锻造的质量及效果。

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Abstract

The utility model discloses a frame type forging manipulator belongs to forging manipulator field, including frame and blow -off subassembly, the blow -off subassembly includes the spacing platform of installation on the top end of frame, the inner wall sliding connection of spacing platform has displacement seat, the outer wall of displacement seat is connected with the holder through the rotation seat, the number of holder is two, and one of holder's outer side wall is fixedly connected with the pipe seat, and the cooperation use between above each device, in the forging process of work piece, through the cooperation of air pump and blow -off pipe and wind seat, can be placed in the forging platform when the work piece is clamped by the jaw, and the last work piece's forging residual chippings are swept, avoid the admixture of impurity in this work piece, lead to the phenomenon that the work piece bottom forging quality is not good, and the component simple structure, the practicality is strong, can improve work piece forging's quality and effect.
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Description

Technical Field

[0001] This utility model relates to the field of forging manipulator technology, specifically a frame-type forging manipulator. Background Technology

[0002] Forging manipulators are core auxiliary equipment in heavy forging production. They are mainly used to precisely clamp, move, flip, rotate, and lift various forgings during forging operations. Essentially, they are "mechanized arms for forging workers." Their core function is to replace manual labor in controlling heavy forgings and work with the forging machine to achieve plastic deformation processing of forgings. They are key equipment to ensure the safety, efficiency, and precision of the forging process.

[0003] An investigation revealed that a utility model patent discloses a forging manipulator (publication number: CN208288911U), comprising a comparison device, a reference device, a control device, an execution device, and a heating device. The manipulator body also has a mounting groove for installing a temperature detection device, and an end cover for closing the mounting groove. When the temperature detection signal is greater than the reference signal, the heating device initiates heating; otherwise, it does not heat. This utility model's forging manipulator performs real-time monitoring of the ambient temperature and preheats the material if the temperature becomes excessive, thus protecting the forging material.

[0004] Although the aforementioned patent improves material protection and forging efficiency through the design of reference devices, control devices, and heating devices, and the coordination of these components, the preheating during the forging process enhances the forging effect. However, since the forging process is continuous, debris from the previous workpiece is easily left on the forging table after a single product is forged. When subsequent products are placed, the debris tends to adhere to the bottom of the previous workpiece, resulting in impurities at the bottom of the workpiece. This is highly detrimental to improving the forging quality of the workpiece.

[0005] Therefore, this utility model provides a frame-type forging manipulator to solve the above problems. Summary of the Invention

[0006] This utility model provides a frame-type forging manipulator, which aims to solve the problems mentioned in the background art.

[0007] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: A frame-type forging manipulator includes a frame and a purging assembly, wherein the purging assembly includes a limiting platform mounted on the top of the frame; The inner wall of the limiting platform is slidably connected to a displacement seat, and the outer wall of the displacement seat is rotatably connected to a retainer via a rotating seat. There are two retainers, one of which has a tube seat fixedly connected to its outer wall. A purge tube is sleeved on the inner wall of the tube seat, and a wind seat is fixedly sleeved on the output end of the purge tube. An air outlet is opened at the output end of the wind seat. A drive assembly is provided on the outer surface of the retainer.

[0008] As a preferred technical solution of this application, the blowing assembly further includes an air inlet box fixedly connected to the top of the frame, a dust suction plate fixedly connected to one side wall of the air inlet box, and an air pump installed at the bottom inner end of the air inlet box.

[0009] As a preferred technical solution of this application, an exhaust valve is fixedly connected to the top of the air intake box, the output end of the exhaust valve is fixedly connected to the end of the purge pipe through a hose, and a synchronizing device is installed on the top of the air intake box.

[0010] As a preferred technical solution of this application, the drive assembly includes a hydraulic rod mounted on the outer surface of the displacement seat, the output end of the hydraulic rod being rotatably sleeved with a hinge, and a turntable being rotatably sleeved on the outer walls of the two cages, the inner wall of the turntable being movably sleeved with the hinge.

[0011] As a preferred technical solution of this application, a clamping device is installed at the end of the cage, and a clamping jaw is rotatably connected to the end of the clamping device, and the number of the clamping jaws is multiple.

[0012] As a preferred technical solution of this application, a drive motor is installed on the outer wall of the limiting platform, and a lead screw is coaxially driven at the output end of the drive motor through a coupling. The lead screw is threadedly sleeved on the inner wall of the displacement seat.

[0013] As a preferred technical solution of this application, a turntable is fixedly connected to the lower bottom end of the frame, and mounting bolts are threadedly connected to the outer wall of the turntable, and the number of mounting bolts is several.

[0014] (III) Beneficial Effects By configuring the purging assembly, the various components work together to quickly purge the forging table during the workpiece forging process using a high-speed compressed air pump in conjunction with the purging pipe and air seat. This removes forging residues from the previous workpiece, preventing impurities from mixing into the current workpiece and causing poor forging quality at the bottom. The assembly has a simple structure, is highly practical, and can improve the quality and effect of workpiece forging. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the air outlet valve in this utility model; Figure 3 This is a schematic diagram of the lead screw in this utility model; Figure 4 This is a schematic diagram of the gripper structure in this utility model.

[0016] In the picture: 1. Frame; 2. Limiting platform; 3. Displacement seat; 4. Rotary seat; 5. Cage; 6. Pipe seat; 7. Purge pipe; 8. Air seat; 9. Air inlet box; 10. Dust suction plate; 11. Air pump; 12. Air outlet valve; 13. Hose; 14. Hydraulic rod; 15. Hinge; 16. Turntable; 17. Clamping device; 18. Gripper; 19. Drive motor; 20. Lead screw; 21. Turntable; 22. Mounting bolt. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] This utility model provides a frame-type forging manipulator, such as Figures 1-4 As shown, the frame-type forging manipulator includes a frame 1 and a purging assembly, the purging assembly including a limiting platform 2 installed on the top of the frame 1; The inner wall of the limiting platform 2 is slidably connected to the displacement seat 3. The outer wall of the displacement seat 3 is rotatably connected to the retainer 5 via the rotating seat 4. There are two retainers 5. The outer wall of one retainer 5 is fixedly connected to the tube seat 6. The inner wall of the tube seat 6 is sleeved with the purge tube 7. The output end of the purge tube 7 is fixedly sleeved with the air seat 8. The output end of the air seat 8 is provided with an air outlet. The outer surface of the retainer 5 is provided with a drive assembly.

[0019] The blowing assembly also includes an air inlet box 9 fixedly connected to the top of the frame 1, a dust suction plate 10 fixedly connected to one side wall of the air inlet box 9, and an air pump 11 installed at the bottom of the inner end of the air inlet box 9.

[0020] An exhaust valve 12 is fixedly connected to the top of the air intake box 9. The output end of the exhaust valve 12 is fixedly connected to the end of the purge pipe 7 through a hose 13. A synchronizing device is installed on the top of the air intake box 9.

[0021] Specifically, through the arrangement of the purging assembly, the various components work together to rapidly blow away residual debris on the forging table during the forging process using compressed gas. This prevents impurities from mixing with the workpiece and causing poor forging quality. The air pump 11 in the air inlet box 9 delivers compressed air from the air outlet valve 12 to the inside of the hose 13 and the purging pipe 7. The compressed air rapidly impacts the forging table, quickly blowing away the forging residue from the previous workpiece. The air seat 8 at the end of the purging pipe 7 increases the purging area, thereby accelerating the removal of impurities. The pipe seat 6 stably connects the purging pipe 7 to the outer wall of the cage 5, allowing it to move with the cage 5. The dust suction plate 10 on the side wall of the air inlet box 9 pre-filters the air, improving the purging quality and thus enhancing the forging quality of the workpiece.

[0022] The drive assembly includes a hydraulic rod 14 mounted on the outer surface of the displacement seat 3, with a hinge 15 rotatably sleeved at the output end of the hydraulic rod 14, and a turntable 16 rotatably sleeved on the outer walls of the two retainers 5, with the inner wall of the turntable 16 movably sleeved with the hinge 15.

[0023] The end of the retainer 5 is equipped with a clamping device 17, and the end of the clamping device 17 is rotatably connected with a jaw 18, and there are multiple jaws 18.

[0024] Specifically, through the configuration of the drive components, the hydraulic rod 14 can be used to drive the cage 5 to move. Through the cooperation of the hinge 15 and the turntable 16, the clamping device 17 at the end of the cage 5 can move at multiple angles, thereby accurately and quickly clamping the workpiece and improving the forging efficiency of the workpiece. The use of the jaws 18 can improve the stability of the clamping and avoid the phenomenon of loosening of the clamping, further improving the forging efficiency of the workpiece.

[0025] A drive motor 19 is installed on the outer wall of the limiting platform 2. The output end of the drive motor 19 is coaxially driven by a lead screw 20 through a coupling. The lead screw 20 is threadedly connected to the inner wall of the displacement seat 3.

[0026] A turntable 21 is fixedly connected to the bottom end of the frame 1. The outer wall of the turntable 21 is threaded with mounting bolts 22, and there are several mounting bolts 22.

[0027] Specifically, by driving the motor 19, the lead screw 20 at its output end can be rotated, thereby causing the displacement seat 3 to move inside the limiting platform 2, thus satisfying the feeding of the workpiece and improving the applicability of the device. The turntable 21 set at the bottom of the frame 1 can be quickly and stably connected to the external rotating equipment by mounting bolts 22, further improving the movement angle of the device.

[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A frame-type forging manipulator, comprising a frame (1) and a purging assembly, characterized in that: The purging assembly includes a limiting platform (2) mounted on the top of the frame (1); The inner wall of the limiting platform (2) is slidably connected to a displacement seat (3), and the outer wall of the displacement seat (3) is rotatably connected to a retainer (5) via a rotating seat (4). There are two retainers (5), one of which has a tube seat (6) fixedly connected to its outer wall. A purge tube (7) is sleeved on the inner wall of the tube seat (6), and a wind seat (8) is fixedly sleeved on the output end of the purge tube (7). An air outlet is opened at the output end of the wind seat (8), and a drive assembly is provided on the outer surface of the retainer (5).

2. The frame-type forging manipulator according to claim 1, characterized in that: The blowing assembly also includes an air inlet box (9) fixedly connected to the top of the frame (1), a dust suction plate (10) fixedly connected to one side wall of the air inlet box (9), and an air pump (11) installed at the bottom of the inner end of the air inlet box (9).

3. The frame-type forging manipulator according to claim 2, characterized in that: An air outlet valve (12) is fixedly connected to the top of the air inlet box (9). The output end of the air outlet valve (12) is fixedly connected to the end of the purge pipe (7) through a hose (13). A synchronizing device is installed on the top of the air inlet box (9).

4. A frame-type forging manipulator according to claim 1, characterized in that: The drive assembly includes a hydraulic rod (14) mounted on the outer surface of the displacement seat (3), the output end of the hydraulic rod (14) is rotatably sleeved with a hinge (15), and the outer walls of the two retainers (5) are rotatably sleeved with a turntable (16), the inner wall of the turntable (16) is movably sleeved with the hinge (15).

5. A frame-type forging manipulator according to claim 4, characterized in that: The end of the retainer (5) is equipped with a clamping device (17), and the end of the clamping device (17) is rotatably connected with a jaw (18), and the number of jaws (18) is multiple.

6. A frame-type forging manipulator according to claim 4, characterized in that: The outer wall of the limiting platform (2) is equipped with a drive motor (19), and the output end of the drive motor (19) is coaxially driven by a lead screw (20) through a coupling. The lead screw (20) is threaded onto the inner wall of the displacement seat (3).

7. A frame-type forging manipulator according to claim 6, characterized in that: The bottom end of the frame (1) is fixedly connected to a turntable (21), and the outer wall of the turntable (21) is threaded with mounting bolts (22), and the number of mounting bolts (22) is several.

Citation Information

Patent Citations

  • Forging manipulator

    CN208288911U