A profile template for rivet positioning
Patent Information
- Application Number
- CN202522259647.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-27
AI Technical Summary
具体而言,每更换一种工件形状甚至不同曲率尺寸的同类系列工件,均需重新设计制造对应的模板,导致生产成本高、生产准备周期长,且模板存储和管理占用大量空间,难以适应多品种、小批量的现代柔性制造需求
所有移动组件处于未锁定状态,此时,由于锁定杆未插入锁定孔,每个移动组件都可以在其通孔内自由地上下移动和微小摆动,每个金属块通过铰接点可以灵活地调整角度,将需要仿形的工件放置在工作台上,然后推动中空基板,金属块与仿形的工件接触挤压,每一个金属块都与仿形的工件的表面贴合,所有金属块共同构成了一个与工件外形完全匹配的形状,然后转动组件启动,转动组件带动锁定杆进入锁定孔内部对移动组件进行锁定,多个金属块组成了一个稳定的、刚性的、精确复制了工件形状的仿形面,然后使仿形面放置在待铆接的工件上,通过定位孔进行画线定位,然后在定位的地方铆接即可。该装置通过一套模板即可适应同一系列不同形状、不同曲率的工件,通用性强,同时仿形过程快速,大大提高了生产效率。
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Figure CN224779263U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of riveting technology, specifically relating to a contour template for riveting positioning. Background Technology
[0002] In industrial fields such as aerospace, automobile manufacturing, and rail transportation, the riveting and assembly of thin-walled components such as sheet metal parts and skins is a key process. The quality of riveting largely depends on the accuracy of the rivet hole positions, and the accuracy of marking or drilling positioning is a prerequisite for ensuring the accuracy of the hole positions.
[0003] In riveting processes, especially for riveting tasks involving complex curved surfaces or diverse workpiece structures, accurate positioning is a crucial step in ensuring riveting quality. Traditional riveting positioning often employs dedicated fixed contour templates, which are custom-made positioning molds based on the specific contour shape of the workpiece. While such fixed templates can guarantee positioning accuracy in certain batch production, their applicability is extremely limited. Specifically, every time a different workpiece shape or even a workpiece of the same series with different curvature dimensions is used, a corresponding template must be redesigned and manufactured. This results in high production costs, long production preparation cycles, and template storage and management occupying a significant amount of space, making it difficult to meet the demands of modern flexible manufacturing with diverse product types and small batches.
[0004] To address this, we propose a contour template for riveting positioning. This device can adapt to workpieces of different shapes and curvatures within the same series using a single template, offering strong versatility. Furthermore, the contouring process is rapid, significantly improving production efficiency. Utility Model Content
[0005] The purpose of this invention is to provide a contour template for riveting positioning. This device can adapt to workpieces of different shapes and curvatures in the same series with a single template, making it highly versatile. At the same time, the contouring process is fast, which greatly improves production efficiency.
[0006] The specific technical solution adopted by this utility model is as follows: A contour template for riveting positioning includes a hollow substrate with multiple through holes. A movable component is movably disposed inside each through hole. A locking hole is provided on the movable component, and a metal block is hinged to the movable component. A positioning hole is provided on each metal block. Multiple metal blocks form a contour piece. A rotating component is provided on the hollow substrate, and a locking rod matching the locking hole is provided on the rotating component.
[0007] Furthermore, the movable component includes a movable rod disposed inside the through hole, a limiting plate being provided at one end of the movable rod, the metal block being hinged to the other end of the movable rod, a spring being provided on the movable rod, the spring being located between the metal block and the hollow substrate, and a plurality of locking holes being provided on the movable rod.
[0008] Furthermore, the locking lever is L-shaped.
[0009] Furthermore, the rotating assembly includes a threaded rod disposed on the hollow substrate, a threaded sleeve fitted on the threaded rod, and a locking rod disposed on the top of the threaded sleeve.
[0010] Furthermore, a sliding groove is formed on the inner wall of the hollow cavity of the hollow substrate, and a sliding rod connected to the threaded sleeve is provided inside the sliding groove, and the sliding groove and the sliding rod are matched.
[0011] Furthermore, the length of the groove is the same as the moving distance of the locking rod.
[0012] The technical effects achieved by this utility model are as follows: With all moving components unlocked, each component can move freely up and down and oscillate slightly within its through-hole because the locking rod is not inserted into the locking hole. Each metal block can flexibly adjust its angle via hinge points. The workpiece to be shaped is placed on the worktable, and then the hollow substrate is pushed. The metal blocks contact and press against the workpiece, ensuring each block adheres to the workpiece's surface. All metal blocks together form a shape perfectly matching the workpiece's outline. Then, the rotating component is activated, driving the locking rod into the locking hole to lock the moving components. Multiple metal blocks form a stable, rigid, and precisely replicated workpiece shape—the shaped surface. This surface is then placed on the workpiece to be riveted, positioned by marking lines through the positioning holes, and then riveted at the designated locations. This device can adapt to different shapes and curvatures of the same series of workpieces using a single template, offering strong versatility. The rapid shaped-drawing process significantly improves production efficiency. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is an exploded view of the hollow substrate of this utility model; Figure 3 This is a schematic diagram of the structure of the metal block of this utility model; Figure 4 This is a schematic diagram of the rotating component of this utility model.
[0014] The attached diagram lists the components represented by each number as follows: 1. Hollow substrate; 2. Locking hole; 3. Metal block; 4. Positioning hole; 5. Locking rod; 6. Movable rod; 7. Limiting plate; 8. Spring; 9. Threaded rod; 10. Threaded sleeve; 11. Slide groove; 12. Slide rod. Detailed Implementation
[0015] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.
[0016] like Figures 1-4 As shown, a contour template for riveting positioning includes a hollow base plate 1. The hollow base plate 1 has multiple through holes, and a movable component is movably disposed inside each through hole. The movable component has a locking hole 2, and a metal block 3 is hinged to the movable component. The metal block 3 is made of stainless steel or quenched steel. Each metal block 3 has a positioning hole 4. Multiple metal blocks 3 form a contour piece that adapts to different shapes. A rotating component is provided on the hollow base plate 1, and a locking rod 5 that matches the locking hole 2 is provided on the rotating component.
[0017] The movable component includes a movable rod 6 disposed inside the through hole. One end of the movable rod 6 is provided with a limiting plate 7, and the other end of the movable rod 6 is hinged to a metal block 3. A spring 8 is provided on the movable rod 6. The spring 8 is located between the metal block 3 and the hollow substrate 1, and multiple locking holes 2 are provided on the movable rod 6. The spring 8 is a compression spring, and its elastic coefficient is selected according to the weight and contact force of the workpiece to be shaped. Its elastic coefficient can be selected according to the weight of common workpieces to ensure sufficient contact force without making it difficult to press down.
[0018] When the metal block 3 comes into contact with and is pressed against the workpiece, the movable rod 6 moves inside the through hole and compresses the spring 8 to make displacement, forming a stable, rigid, and precisely replicated contour surface that replicates the shape of the workpiece.
[0019] The locking hole 2 is matched with the locking rod 5. This arrangement allows the locking rod 5 to enter the locking hole 2 without jamming or interference.
[0020] The rotating assembly includes a threaded rod 9 disposed on the hollow substrate 1, a threaded sleeve 10 sleeved on the threaded rod 9, and a locking rod 5 disposed on the top of the threaded sleeve 10. By rotating the threaded rod 9, the threaded rod 9 drives the threaded sleeve 10 to move, thereby causing the locking rod 5 to enter the locking hole 2 or the locking rod 5 to be pulled out of the locking hole 2.
[0021] The hollow substrate 1 has a groove 11 on the inner wall of the hollow cavity, and a slide rod 12 connected to the threaded sleeve 10 is provided inside the groove 11. This arrangement allows the threaded sleeve 10 to move horizontally.
[0022] The slide groove 11 is matched with the slide rod 12. This arrangement allows the slide rod 12 to move inside the slide groove 11 without getting stuck.
[0023] The length of the slide 11 is the same as the moving distance of the locking rod 5. This setting can not only limit the sliding rod 12, but also prevent the locking rod 5 from moving too much and causing movement interference.
[0024] The working principle of this invention is as follows: All moving components are in an unlocked state. At this time, since the locking rod 5 is not inserted into the locking hole 2, each moving component can move freely up and down and swing slightly within its through hole. Each metal block 3 can flexibly adjust its angle through the hinge point. The workpiece to be shaped is placed on the worktable, and then the hollow substrate 1 is pushed. The metal blocks 3 contact and press with the workpiece, and each metal block 3 adheres to the surface of the workpiece. All the metal blocks 3 together form a shape that perfectly matches the workpiece's shape. Then, the rotating component is activated, driving the locking rod 5 into the locking hole 2 to lock the moving components. Multiple metal blocks 3 form a stable, rigid, and precisely replicated workpiece shape onto a contoured surface. This contoured surface is then placed on the workpiece to be riveted, and positioning is achieved by drawing lines through the positioning holes 4. Riveting is then performed at the positioned locations. This device can adapt to workpieces of different shapes and curvatures within the same series using a single template, offering strong versatility. Simultaneously, the contouring process is fast, greatly improving production efficiency.
[0025] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.
Claims
1. A contour template for riveting and positioning, comprising a hollow substrate (1), characterized in that: The hollow substrate (1) has multiple through holes, and each through hole has a movable component movably disposed inside. The movable component has a locking hole (2) and a metal block (3) is hinged to the movable component. Each metal block (3) has a positioning hole (4). Multiple metal blocks (3) form a contoured part. The hollow substrate (1) is provided with a rotating component, and the rotating component is provided with a locking rod (5) that matches the locking hole (2).
2. The contour template for riveting positioning according to claim 1, characterized in that: The moving component includes a movable rod (6) disposed inside the through hole. One end of the movable rod (6) is provided with a limiting plate (7), and the other end of the movable rod (6) is hinged to the metal block (3). A spring (8) is provided on the movable rod (6), and the spring (8) is located between the metal block (3) and the hollow substrate (1). A plurality of locking holes (2) are provided on the movable rod (6).
3. The contour template for riveting positioning according to claim 1, characterized in that: The locking lever (5) is L-shaped.
4. A contour template for riveting positioning according to claim 1, characterized in that: The rotating assembly includes a threaded rod (9) disposed on the hollow substrate (1), a threaded sleeve (10) sleeved on the threaded rod (9), and a locking rod (5) disposed on the top of the threaded sleeve (10).
5. A contour template for riveting positioning according to claim 4, characterized in that: The hollow substrate (1) has a groove (11) on the inner wall of the hollow cavity. The groove (11) is provided with a slide rod (12) connected to the threaded sleeve (10). The groove (11) and the slide rod (12) are matched.
6. A contour template for riveting positioning according to claim 5, characterized in that: The length of the slide (11) is the same as the moving distance of the locking rod (5).