A special mold for an error-proof box of an automatic molding machine
Patent Information
- Application Number
- CN202521998706.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-17
AI Technical Summary
[0005]本实用新型的目的在于提供一种自动造型机用防错箱专用模具,通过检测机构和定位机构的配合,解决了现有的防错箱专用模具在使用过程中,不可灵活调整的问题
[0015]1、本实用新型通过检测机构中的气缸驱动挤压斜块向上移动,带动活动板和挤压轮水平位移,进而推动检测架向外展开。这一运动过程为砂箱提供了可变的安装空间,使得模具能够适应不同尺寸的砂箱。检测架与砂箱紧密接触后,通过标记板上的标准尺寸标识,操作人员可快速判断砂箱是否匹配。该设计解决了传统固定式模具无法灵活调整的问题,显著提升了生产效率,同时降低了对操作人员技能的要求,定位机构中的定位柱和定位杆分别与砂箱底部的第一定位槽和第二定位槽适配,确保砂箱安装方向正确。通过定位柱和定位杆的差异化设计,避免了砂箱安装时的方向错误。检测架在复位过程中对砂箱进行限位,进一步防止安装偏差。这种双重定位机制有效减少了因人为操作失误导致的生产问题,提高了铸造模具的精度和一致性。
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Figure CN224779290U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of molding machine technology, and in particular relates to a special mold for an error-proof box for an automatic molding machine. Background Technology
[0002] An automatic molding machine is a type of mechanical equipment used in the metal casting industry. It is mainly used to automate the forming process of casting molds. In order to ensure the accuracy and consistency of the production process, reduce human error, and improve the overall production quality and efficiency, the automatic molding machine is equipped with a special mold with error prevention box.
[0003] Existing molds for error-proofing boxes typically employ a fixed structure design, with positioning dimensions matched to specific sand box specifications. However, in actual production, due to the diverse needs of casting products, the dimensions of the sand box, such as width and length, often need to be adjusted according to production requirements. When the sand box dimensions change, operators must replace the corresponding mold to accommodate the new sand box specifications. This process usually involves disassembling the original mold, installing the new mold, readjusting the positioning, and tightening, which is time-consuming and requires a high level of skill from the operators, thus reducing production efficiency.
[0004] To address these issues, we provide a special mold for error-proof boxes used in automatic molding machines. Utility Model Content
[0005] The purpose of this utility model is to provide a special mold for error-proof boxes for automatic molding machines. Through the cooperation of the detection mechanism and the positioning mechanism, the problem of the inflexibility of existing error-proof box special molds during use is solved.
[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.
[0007] This utility model relates to a special mold for an error-proof box used in an automatic molding machine, comprising a base plate, a sand box on the top of the base plate, a detection mechanism on the top of the base plate, the detection mechanism comprising a detection box fixedly connected to the top of the base plate, detection frames respectively disposed around the detection box, and a marking plate fixedly connected to one side of the detection box; a positioning mechanism is provided at the bottom of the sand box, the positioning mechanism comprising a positioning column and a positioning rod respectively fixedly connected to the top of the base plate, and a first positioning groove and a second positioning groove respectively formed at the bottom of the sand box.
[0008] The present invention is further configured such that the detection mechanism includes a cylinder fixedly connected to the bottom of the detection box, an extrusion block fixedly connected to the output end of the cylinder, a movable block disposed on the top of the extrusion block, extrusion wheels disposed around the movable block, a movable plate fixedly connected to one side of the extrusion wheel, a vertical plate fixedly connected to the bottom of the movable plate, and a first spring fixedly connected to one side of the vertical plate.
[0009] The present invention is further configured such that the detection mechanism includes a guide rod disposed inside the detection box, a guide cylinder sleeved on the surface of the guide rod, and a second spring fixedly connected to the top of the guide cylinder.
[0010] The present invention is further configured such that a guide rod is fixedly connected to one side of the movable plate, and a limit plate is fixedly connected to one side of the guide rod.
[0011] The present invention is further configured such that a slider is fixedly connected to one side of the guide rod, and the slider is slidably connected to one side of the inside of the guide cylinder.
[0012] The present invention is further configured such that the testing frame is in close contact with the sand box, and the top of the base plate is provided with a mounting hole.
[0013] The present invention is further configured such that the movable block is in contact with the extrusion wheel, and the bottom of the movable block is in contact with the extrusion inclined block.
[0014] The present invention has the following beneficial effects.
[0015] 1. This utility model uses a cylinder in the detection mechanism to drive the extrusion inclined block upwards, causing the movable plate and extrusion wheel to shift horizontally, thereby pushing the detection frame outwards. This movement provides variable installation space for the sand box, allowing the mold to adapt to sand boxes of different sizes. After the detection frame makes close contact with the sand box, the operator can quickly determine whether the sand box matches the specifications by using the standard size markings on the marking plate. This design solves the problem of traditional fixed molds being unable to be flexibly adjusted, significantly improving production efficiency while reducing the skill requirements for operators. The positioning pins and positioning rods in the positioning mechanism are respectively adapted to the first and second positioning grooves at the bottom of the sand box, ensuring the correct installation direction of the sand box. The differentiated design of the positioning pins and positioning rods avoids incorrect orientation during sand box installation. The detection frame limits the sand box during the resetting process, further preventing installation deviations. This dual positioning mechanism effectively reduces production problems caused by human error and improves the precision and consistency of casting molds.
[0016] 2. This utility model utilizes the first and second springs in the detection mechanism to assist the movable plate and guide rod in resetting, ensuring the detection frame can close stably after detection. The cooperation of the guide rod and guide cylinder prevents the movable block from shifting, while the guide rod and limit plate restrict the movement stroke of the movable plate, preventing the detection frame from over-expanding or detaching from the detection box. These structural designs enhance the stability and durability of the mold, extending the service life of the equipment.
[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a three-dimensional view of a special mold for an error-proof box used in an automatic molding machine.
[0020] Figure 2 This is a diagram showing the dismantled state of the sand box in a special mold for an automatic molding machine's error-proof box.
[0021] Figure 3 This is a cross-sectional view of the inspection box in a special mold for an error-proof box used in an automatic molding machine.
[0022] Figure 4 This is a bottom view of the extrusion slant block in a special mold for an automatic molding machine's error-proof box.
[0023] Figure 5 This is a cross-sectional view of the guide cylinder in a special mold for an automatic molding machine's error-proof box.
[0024] In the attached diagram: 1. Base plate; 2. Sand box; 3. Detection mechanism; 31. Detection box; 32. Detection frame; 33. Marking plate; 34. Cylinder; 35. Extrusion inclined block; 36. Movable block; 37. Extrusion wheel; 38. Movable plate; 39. Vertical plate; 310. First spring; 311. Guide rod; 312. Guide cylinder; 313. Second spring; 4. Positioning mechanism; 41. Positioning column; 42. Positioning rod; 43. First positioning groove; 44. Second positioning groove; 5. Guide rod. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model. Specific Implementation Example 1 Please see Figures 1-5 This utility model relates to a special mold for an automatic molding machine, comprising a base plate 1, which serves as the basic support component of the mold, supporting a sand box 2, a detection mechanism 3, and a positioning mechanism 4, ensuring the stability of the overall structure. The sand box 2 is located on the top of the base plate 1, containing casting sand molds and serving as the core working component of the mold. The detection mechanism 3 is located on the top of the base plate 1, including a detection box 31 fixedly connected to the top of the base plate 1. The detection box 31 contains detection components such as a cylinder 34 and a guide rod 311, providing a sealed space for the detection action. Detection frames 32 are respectively arranged around the detection box 31, contacting the sand box 2 and detecting whether the dimensions of the sand box 2 match the standard through their opening and closing states. A marking plate 33 is fixedly connected to one side of the detection box 31, with the bottom of the sand box 2 in contact with the detection mechanism. The test box 31 is in close contact with the bottom of the test frame 32, which is in contact with the marking plate 33. The bottom of the marking plate 33 is fixedly connected to the base plate 1. The marking plate 33 is marked with the standard sand box 2 size markings, which are used for manual verification of the position indicated by the test frame 32 to quickly determine whether the sand box 2 is qualified. The bottom of the sand box 2 is provided with a positioning mechanism 4. The positioning mechanism 4 includes a positioning post 41 and a positioning rod 42 that are fixedly connected to the top of the base plate 1, and a first positioning groove 43 and a second positioning groove 44 that are respectively opened at the bottom of the sand box 2. The positioning post 41 is circular and the positioning rod 42 is rectangular. The dimensions of the first positioning groove 43 and the second positioning groove 44 are adapted to the positioning post 41 and the positioning rod 42, respectively. The positioning post 41 and the positioning rod 42 are respectively inserted into the first positioning groove 43 and the second positioning groove 44 at the bottom of the sand box 2 to ensure that the sand box 2 is installed in the correct direction. Specific Implementation Example 2 Please see Figures 1-5Based on the first specific embodiment, the detection mechanism 3 further includes a cylinder 34 fixedly connected to the bottom of the detection box 31, an extrusion ramp 35 fixedly connected to the output end of the cylinder 34, the cylinder 34 driving the extrusion ramp 35 to move up and down, providing power for the opening and closing of the detection frame 32, a movable block 36 disposed on the top of the extrusion ramp 35, extrusion wheels 37 respectively disposed around the movable block 36, and a movable plate 38 fixedly connected to one side of the extrusion wheel 37. The extrusion ramp 35 and the movable block 36 convert the vertical movement of the cylinder 34 into the horizontal displacement of the extrusion wheel 37, thereby pushing... The movable plate 38 and the testing frame 32 are fixedly connected to a vertical plate 39 at the bottom of the movable plate 38, and a first spring 310 is fixedly connected to one side of the vertical plate 39. The side of the movable plate 38 away from the movable block 36 passes through the testing box 31 and is fixedly connected to the testing frame 32. The first spring 310 is fixedly connected to the testing box 31. The movable plate 38 and the vertical plate 39 drive the testing frame 32 to unfold or reset outward, realizing dynamic adjustment of the installation space of the sand box 2. The first spring 310 assists the movable plate 38 to reset, ensuring the stability of the testing frame 32 when closed. The testing mechanism 3 also includes a set of Inside the testing box 31, there is a guide rod 311, and a guide cylinder 312 is sleeved on the surface of the guide rod 311. The guide rod 311 and the guide cylinder 312 guide the vertical movement of the movable block 36 and prevent deviation. A second spring 313 is fixedly connected to the top of the guide cylinder 312. The bottom of the guide rod 311 is fixedly connected to the movable block 36, and the top of the guide cylinder 312 is fixedly connected to the top of the testing box 31. The bottom of the second spring 313 is fixedly connected to the guide rod 311. A guide rod 5 is fixedly connected to one side of the movable plate 38, and a limit plate is fixedly connected to one side of the guide rod 5. The guide rod 5 is away from the compression. One side of the roller passes through the test box 31, and the limiting plate is in contact with the test box 31. The guide rod 5 and the limiting plate limit the movement stroke of the movable plate 38 to prevent the test frame 32 from being over-extended or detached from the test box 31. A slider is fixedly connected to one side of the guide rod 311. The slider is slidably connected to one side of the guide cylinder 312. A groove adapted to the slider is opened on one side of the guide cylinder 312. The test frame 32 is in close contact with the sand box 2. An installation hole is opened on the top of the bottom plate 1. The movable block 36 is in contact with the extrusion wheel 37. The bottom of the movable block 36 is in contact with the extrusion inclined block 35.
[0028] The operation process in this embodiment is as follows: After the cylinder 34 is started, the extrusion ramp 35 moves upward, pushing the movable block 36 upward. As the extrusion ramp 35 moves upward, the extrusion wheel 37 moves horizontally, causing the movable plate 38 and the inspection frame 32 to unfold outward, providing installation space for the sand box 2. When the sand box 2 is installed, its bottom first positioning groove 43 and second positioning groove 44 are aligned with the positioning post 41 and positioning rod 42 to ensure correct orientation. After the cylinder 34 is reset, the inspection frame 32 closes under the action of the first spring 310, making tight contact with the sand box 2. The operator judges whether the size of the sand box 2 meets the standard by the indicated position of the inspection frame 32 on the marking plate 33. If the inspection frame 32 is not aligned with the standard mark, the sand box 2 needs to be replaced.
[0029] When replacing sand boxes 2 of different sizes, the inspection frame 32 can dynamically adjust the unfolding range according to the size of the sand box 2, and check it through the new marking on the marking plate 33 to achieve rapid adaptation. Through the synergistic effect of the inspection mechanism 3 and the positioning mechanism 4, dynamic inspection, precise positioning and flexible adjustment of the installation of the sand box 2 are realized, which significantly improves production efficiency and product quality.
[0030] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0031] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A special mold for an error-proof box used in an automatic molding machine, comprising a base plate (1), characterized in that: A sand box (2) is provided on the top of the base plate (1); The bottom plate (1) is provided with a detection mechanism (3) on the top. The detection mechanism (3) includes a detection box (31) fixedly connected to the top of the bottom plate (1), detection racks (32) respectively set around the detection box (31), and a marking plate (33) fixedly connected to one side of the detection box (31). The bottom of the sand box (2) is provided with a positioning mechanism (4), which includes a positioning column (41) and a positioning rod (42) fixedly connected to the top of the base plate (1), and a first positioning groove (43) and a second positioning groove (44) respectively opened at the bottom of the sand box (2).
2. The special mold for an error-proof box for an automatic molding machine according to claim 1, characterized in that, The detection mechanism (3) further includes a cylinder (34) fixedly connected to the bottom of the detection box (31), an extrusion block (35) fixedly connected to the output end of the cylinder (34), a movable block (36) set on the top of the extrusion block (35), extrusion wheels (37) respectively set around the movable block (36), a movable plate (38) fixedly connected to one side of the extrusion wheel (37), a vertical plate (39) fixedly connected to the bottom of the movable plate (38), and a first spring (310) fixedly connected to one side of the vertical plate (39).
3. The special mold for an error-proof box for an automatic molding machine according to claim 1, characterized in that, The detection mechanism (3) also includes a guide rod (311) disposed inside the detection box (31), a guide cylinder (312) sleeved on the surface of the guide rod (311), and a second spring (313) fixedly connected to the top of the guide cylinder (312).
4. The special mold for an error-proof box for an automatic molding machine according to claim 2, characterized in that, A guide rod (5) is fixedly connected to one side of the movable plate (38), and a limit plate is fixedly connected to one side of the guide rod (5).
5. A special mold for an error-proof box for an automatic molding machine according to claim 3, characterized in that, A slider is fixedly connected to one side of the guide rod (311), and the slider is slidably connected to one side of the inside of the guide cylinder (312).
6. A special mold for an error-proof box for an automatic molding machine according to claim 1, characterized in that, The testing frame (32) is in close contact with the sand box (2), and the top of the base plate (1) has an installation hole.
7. A special mold for an error-proof box for an automatic molding machine according to claim 2, characterized in that, The movable block (36) is in contact with the extrusion wheel (37), and the bottom of the movable block (36) is in contact with the extrusion inclined block (35).