A disc mud spreading device

Abstract

The utility model discloses a disc mud smearing device relates to nonferrous metallurgy technical field, including base, mud storage tank, smearing assembly and control box, and base is fixed on the ground through bolt, and control box is fixed on the top of base, and mud storage tank includes liquid level sensor, pneumatic agitator and mud valve, and smearing assembly includes motor, speed reducer, swing arm, mud collecting box and smearing head, in the utility model, utilize smearing device to be able to cooperate the rhythm of disc casting system, and the standardization smearing of each anode mould thimble is carried out, and the even and consistent of mud covering is ensured, the smearing defect caused due to negligence or insufficient energy in manual operation is solved, and the occurrence of copper leakage condition is effectively reduced, both the waste of copper raw material is avoided, and the equipment damage risk caused due to copper leakage is reduced, and the stability of product quality is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of non-ferrous metallurgy technology, specifically to a disc-shaped mud-applying device. Background Technology

[0002] In modern non-ferrous metallurgy, continuous copper casting systems are crucial for efficient copper production. The disc, the core equipment of this system, works by receiving high-temperature molten copper through an anode mold on the disc, which then cools and solidifies to produce an anode plate. Before starting the casting process, a vital preparatory step is to coat the ejector pins on the anode mold with slurry. This operation is indispensable because molten copper has extremely high fluidity during casting; if the gaps in the ejector pins are not effectively protected, leakage can easily occur, leading not only to waste of copper raw materials but also potential equipment damage, affecting production safety and product quality.

[0003] For a long time, plastering operations have relied on manual labor. Due to the harsh working environment of high temperatures and high dust levels, operators not only have to endure heavy physical labor but also face health risks. Even more challenging is the fact that plastering personnel often need to simultaneously handle multiple tasks, such as cleaning cold copper. With limited time and energy, it's difficult to apply plaster evenly and meticulously to each anode mold. This uneven plaster coverage leads to insufficient protection of the anode mold ejector pin gaps, resulting in copper leakage, reduced production efficiency, and increased production costs.

[0004] In view of the above, this application is hereby submitted. Utility Model Content

[0005] The purpose of this invention is to provide a disc-shaped mud-smearing device to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, this utility model provides a disc slurry applicator, including a base, a slurry storage tank, a slurry applicator assembly, and a control box. The base is fixed to the ground by bolts, and the control box is fixed above the base. The slurry storage tank includes a liquid level sensor, a pneumatic agitator, and a slurry discharge valve. The slurry applicator assembly includes a motor, a reducer, a swing arm, a slurry collection box, and a slurry applicator head.

[0007] Furthermore, the liquid level sensor is fixed to the inner wall of one side of the mud storage tank, and the pneumatic agitator is rotatably connected to the inner wall of the mud storage tank.

[0008] Furthermore, the swing arm consists of a driving sprocket, a driven sprocket, and a chain, with the driving sprocket and the driven sprocket connected by the chain.

[0009] Furthermore, the output end of the motor is connected to the reducer, and the output end of the reducer is connected to the drive sprocket inside the swing arm.

[0010] Furthermore, one end of the smear head is connected to the driven sprocket at the end of the swing arm away from the driving sprocket, and the smear head always remains vertically downward during the swing arm's swing.

[0011] Furthermore, two fixing posts are installed at the bottom of the control box, and the control box is fixedly connected to the top of the base through the two fixing posts. Multiple control buttons are installed on one side of the outer wall of the control box.

[0012] Furthermore, the interior of the mud discharge valve is connected to the interior of the mud storage tank. The mud discharge valve is used to control the discharge of mud. The bottom end of the mud smearing assembly is rotatably connected to the top end of the base, and the bottom end of the mud collection box is fixedly connected to the top end of the base.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. The slurry applicator can coordinate with the rhythm of the disc casting system to apply standardized slurry to each anode mold pin, ensuring uniform and consistent slurry coverage. This solves the problem of slurry defects caused by negligence or lack of effort in manual operation, effectively reducing copper leakage. This avoids the waste of copper raw materials, reduces the risk of equipment damage caused by copper leakage, and ensures the stability of product quality.

[0015] 2. The mud-applying device automatically completes the entire process of mud storage, mixing, dipping, and coating, completely replacing the manual mud-applying process, saving labor costs, and allowing workers to focus on key production processes that require more manual intervention.

[0016] 3. Integrating the slurry application process into the automated chain of the entire casting process reduces human interference in production and improves the stability and continuity of the disc casting system. Attached Figure Description

[0017] Figure 1 A schematic diagram of the overall structure of a disc-shaped mud-applying device;

[0018] Figure 2 This is a schematic diagram of the swing arm and reducer in a disc-type sludge applicator.

[0019] Figure 3 A schematic diagram of the internal structure of a swing arm in a disc-shaped slurry applicator;

[0020] Figure 4 This is a top view of a disc-shaped mud-plastering device.

[0021] In the diagram: 1. Base; 2. Sludge storage tank; 21. Liquid level sensor; 22. Pneumatic agitator; 23. Sludge discharge valve; 3. Sludge application assembly; 31. Motor; 32. Reducer; 33. Swing arm; 331. Drive sprocket; 332. Driven sprocket; 333. Chain; 34. Sludge collection box; 35. Sludge application head; 4. Control box. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-4 This utility model provides a technical solution: a disc-shaped slurry applicator, including a base 1, a slurry storage tank 2, a slurry applicator assembly 3, and a control box 4. The base 1 is fixed to the ground with bolts, providing stable support for the slurry storage tank 2, the slurry applicator assembly 3, and the control box 4, preventing displacement due to vibration during operation and improving the consistency of the slurry applicator position. The control box 4 is fixed above the base 1. The slurry storage tank 2 includes a liquid level sensor 21, a pneumatic agitator 22, and a slurry discharge valve 23. The liquid level sensor 21 monitors the slurry level in real time to prevent slurry applicator interruptions due to insufficient slurry. The pneumatic agitator... 22 is used to continuously stir the mud to prevent mud sedimentation and improve the quality of mud application. The mud discharge valve 23 is used to control the discharge of mud, which is convenient for subsequent cleaning and maintenance or to control the total amount of mud. The mud application assembly 3 includes a motor 31, a reducer 32, a swing arm 33, a mud collection box 34 and a mud application head 35. The reducer 32 provides the swing arm 33 with a suitable speed and torque to ensure that the swing arm 33 swings smoothly. The driven sprocket 332 is connected to the driving sprocket 331 through the chain 333, which can drive the mud application head 35 to move with the swing arm 33 to complete the dipping and coating action.

[0024] See Figure 1 , Figure 4 The liquid level sensor 21 is fixed on one side of the inner wall of the mud storage tank 2. The pneumatic agitator 22 is rotatably connected to the inner wall of the mud storage tank 2. The pneumatic agitator 22 continuously agitates the mud by rotating to prevent the mud from settling and separating. At the same time, the connection between the pneumatic agitator 22 and the mud storage tank 2 is sealed to prevent the mud from seeping out.

[0025] See Figure 1 , Figure 4The bottom of the control box 4 is equipped with two fixed columns, and the control box 4 is fixedly connected to the top of the base 1 through the two fixed columns. Multiple control buttons are installed on one side of the outer wall of the control box 4. The control box 4 achieves automated control by controlling the motor 31 and the pneumatic agitator 22 to reduce manual intervention and improve the efficiency of mud troweling.

[0026] See Figure 1 , Figure 2 The bottom end of the slurry assembly 3 is rotatably connected to the top end of the base 1, and the bottom end of the mud collection box 34 is fixedly connected to the top end of the base 1. The mud collection box 34 is used to collect excess mud that drips during the slurry application process, and then the mud flows into the mud storage tank 2 for recycling, saving mud raw materials and keeping the working environment clean.

[0027] Working principle: First, turn on the pneumatic agitator 22 of the slurry application device and pour in the appropriate proportion of slurry. When casting begins, the slurry application device and the disc casting system work together. When the anode mold is about to arrive, the automatic control motor 31 drives the drive sprocket 331 in the swing arm 33 through the reducer 32. After the slurry application head 35 moves to the top of the mud storage tank 2 to dip in the slurry, the motor 31 drives the swing arm 33 and the slurry application head 35 to the anode mold ejector pin to apply the slurry. This cycle repeats. When the liquid level is low, the liquid level sensor 21 will issue a low liquid level alarm.

[0028] The control method of this utility model is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art, which is common knowledge in the field. Furthermore, since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail here.

[0029] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A disc-shaped mud-applying device, characterized in that: The system includes a base (1), a mud storage tank (2), a mud troweling assembly (3), and a control box (4). The base (1) is fixed to the ground by bolts, and the control box (4) is fixed above the base (1). The mud storage tank (2) includes a liquid level sensor (21), a pneumatic agitator (22), and a mud discharge valve (23). The mud troweling assembly (3) includes a motor (31), a reducer (32), a swing arm (33), a mud collection box (34), and a mud troweling head (35).

2. The disc-shaped mud-applying device as described in claim 1, characterized in that: The liquid level sensor (21) is fixed to the inner wall of one side of the mud storage tank (2), and the pneumatic agitator (22) is rotatably connected to the inner wall of the mud storage tank (2).

3. The disc-shaped mud-applying device as described in claim 1, characterized in that: The swing arm (33) consists of a drive sprocket (331), a driven sprocket (332) and a chain (333), wherein the drive sprocket (331) and the driven sprocket (332) are connected by the chain (333).

4. The disc-shaped mud-applying device as described in claim 3, characterized in that: The output end of the motor (31) is connected to the reducer (32), and the output end of the reducer (32) is connected to the drive sprocket (331) inside the swing arm (33).

5. The disc-shaped mud-applying device as described in claim 3, characterized in that: One end of the smear head (35) is connected to the driven sprocket (332) at the end of the swing arm (33) away from the driving sprocket (331), and the smear head (35) always remains vertically downward during the swing of the swing arm (33).

6. The disc-shaped mud-applying device as described in claim 3, characterized in that: Two fixed posts are installed at the bottom of the control box (4). The control box (4) is fixedly connected to the top of the base (1) through the two fixed posts. Multiple control buttons are installed on one side of the outer wall of the control box (4).

7. The disc-shaped mud-applying device as described in claim 6, characterized in that: The interior of the mud discharge valve (23) is connected to the interior of the mud storage tank (2), and the mud discharge valve (23) is used to control the discharge of mud.

8. The disc-shaped mud-applying device as described in claim 7, characterized in that: The bottom end of the mud-applying assembly (3) is rotatably connected to the top end of the base (1), and the bottom end of the mud collection box (34) is fixedly connected to the top end of the base (1).

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