A bearing ring forging hard turning machine tool

Abstract

The utility model discloses a bearing ring forging hard turning processing machine tool relates to bearing processing equipment technical field, including lathe base, main shaft box and clamping base, the both sides of lathe base top all are fixedly installed with main shaft box, two the inside fixed mounting of main shaft box all are with first motor, two first motor's output respectively stretches out two main shaft box fixed mounting and has clamping base, two clamping base's top both sides all are fixedly installed with limit plate, two limit plate opposite sides all are fixedly installed with first telescopic link, a plurality of first telescopic link's mobile end all are fixedly installed with arc clamping plate, and a plurality of arc clamping plate's inside all are fixedly installed with pressure sensor. The utility model discloses a double main shaft structure, two main shaft boxes can process two bearing ring forgings simultaneously, changes the low condition of traditional single main shaft machine tool processing efficiency, can satisfy the demand of mass production very well.

Description

Technical Field

[0001] This utility model relates to the technical field of bearing processing equipment, specifically to a machine tool for hard turning bearing ring forgings. Background Technology

[0002] Bearing ring forgings have high hardness after heat treatment, making hard turning a crucial step in their precision machining. However, existing hard turning machine tools have some shortcomings. On the one hand, traditional machine tools are mostly single-spindle structures, resulting in low machining efficiency and difficulty in meeting the needs of mass production. On the other hand, the installation and adjustment of cutting tools are not flexible enough. For bearing ring forgings of different specifications and shapes, frequent tool changes or adjustments to tool positions are required, which is not only cumbersome but also affects machining accuracy and efficiency. Furthermore, the accumulation of metal chips during machining can easily cause secondary scratches. Therefore, we propose a hard turning machine tool for bearing ring forgings. Summary of the Invention

[0003] In view of the problems existing in the hard turning machine tools for forging bearing rings, this utility model is proposed.

[0004] Therefore, the purpose of this utility model is to provide a machine tool for hard turning bearing ring forgings, which solves some shortcomings of existing hard turning machine tools in the processing process. On the one hand, traditional machine tools are mostly single-spindle structures, with low processing efficiency, which is difficult to meet the needs of mass production. On the other hand, the installation and adjustment of tools are not flexible enough. For bearing ring forgings of different specifications and shapes, it is necessary to frequently change tools or adjust tool positions, which is not only cumbersome to operate, but also affects the processing accuracy and efficiency. In addition, the accumulation of metal chips during the processing can easily cause secondary scratches.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A machine tool for hard turning bearing ring forgings includes a machine base, a spindle box, and a clamping base. Spindle boxes are fixedly installed on both sides of the top of the machine base. A first motor is fixedly installed inside each of the two spindle boxes. The output ends of the two first motors extend out of the two spindle boxes and are fixedly installed on the clamping bases. Limit plates are fixedly installed on both sides of the top of the two clamping bases. First telescopic rods are fixedly installed on opposite sides of the two limit plates. Arc-shaped clamping plates are fixedly installed on the moving ends of multiple first telescopic rods, and pressure sensors are fixedly installed inside the multiple arc-shaped clamping plates.

[0006] Preferably, a plurality of support columns are fixedly installed on the top of the machine tool base, and a top plate is fixedly installed on the top of the plurality of support columns. A fixing frame is fixedly installed at both ends of the bottom of the top plate. A first screw and a sliding rod are respectively provided between the two sides inside the two fixing frames. The two ends of the first screw are rotatably connected to the inside of one fixing frame. Fixing blocks are provided on the surface of the first screw and the sliding rod. The fixing block located on the surface of the first screw is threadedly connected to the first screw.

[0007] Preferably, an installation frame is fixedly installed at the bottom of the two fixing blocks, and a second screw is rotatably provided between the two ends inside the installation frame. The surface of the second screw is threadedly connected to the installation block, and a hydraulic cylinder is fixedly installed at the bottom of the installation block. A tool chuck is fixedly installed at the moving end of the hydraulic cylinder.

[0008] Preferably, a dust collection frame is slidably provided on the surface of the two support columns on one side, a vacuum cleaner is fixedly installed on one side of each of the two dust collection frames, a telescopic tube is provided at the bottom of each of the two vacuum cleaners, and the other end of each of the two telescopic tubes extends into the machine tool base. A second telescopic rod is fixedly installed on both sides of the top of the machine tool base, and the moving ends of the two second telescopic rods are respectively fixedly connected to the bottom of the two dust collection frames.

[0009] Preferably, a second motor is fixedly installed on one side of the fixed frame, and the output end of the second motor is fixedly connected to one end of the first screw. A third motor is fixedly installed on one end of the mounting frame, and the output end of the third motor is fixedly connected to one end of the second screw.

[0010] Preferably, a collection frame is slidably provided inside the machine tool base, and a controller is fixedly installed on the surface of the machine tool base. The controller is electrically connected to the first motor, the second motor, the third motor, the first telescopic rod, the pressure sensor, the second telescopic rod, the vacuum cleaner, and the hydraulic cylinder.

[0011] The technical effects and advantages provided by this utility model in the above technical solution are as follows: 1. This utility model, by adopting a dual-spindle structure, allows two spindle boxes to simultaneously process two bearing ring forgings, overcoming the low processing efficiency of traditional single-spindle machine tools and effectively meeting the needs of mass production. Simultaneously, the cooperation of the first screw, slide rod, and second screw allows for flexible horizontal movement of the cutting tool. Combined with the extension and retraction of the hydraulic cylinder, the vertical position of the tool can be adjusted, eliminating the need for frequent tool changes and reducing operational complexity. This helps ensure processing accuracy and efficiency. Furthermore, the first telescopic rod pushes the arc-shaped clamping plate to clamp the forging, and the pressure sensor within the arc-shaped clamping plate monitors the clamping force in real time, preventing damage to the forging due to excessive or insufficient clamping force, thus ensuring clamping stability and reliability.

[0012] 2. This utility model, by setting up a dust collection frame, a dust collector, a telescopic tube, and other structures, can promptly remove metal shavings during processing, preventing shavings from accumulating and causing secondary scratches, thus improving processing quality. At the same time, the controller centrally controls various components such as motors, telescopic rods, dust collectors, and hydraulic cylinders, realizing automated operation of the processing process, reducing manual intervention, and further improving processing efficiency and precision. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0015] Figure 2 This is a schematic diagram of the overall structure of the mounting frame of this utility model.

[0016] Figure 3 This is a schematic cross-sectional view of the spindle box structure of this utility model.

[0017] Explanation of reference numerals in the attached figures: 1. Machine tool base; 2. Spindle box; 3. Clamping base; 4. First motor; 5. Limiting plate; 6. First telescopic rod; 7. Arc-shaped clamping plate; 8. Pressure sensor; 9. Support column; 10. Top plate; 11. Fixing frame; 12. First screw; 13. Slide rod; 14. Fixing block; 15. Mounting frame; 16. Second screw; 17. Mounting block; 18. Hydraulic cylinder; 19. Tool chuck; 20. Dust collection frame; 21. Dust collector; 22. Telescopic tube; 23. Second telescopic rod; 24. Second motor; 25. Third motor; 26. Collection frame; 27. Controller. Detailed Implementation

[0018] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0019] This utility model discloses a machine tool for hard turning bearing ring forgings.

[0020] This utility model provides, for example Figure 1-3The machine tool for hard turning bearing ring forgings shown includes a machine base 1, a spindle box 2, and a clamping base 3. Spindle boxes 2 are fixedly installed on both sides of the top of the machine base 1. A first motor 4 is fixedly installed inside each of the two spindle boxes 2. The output ends of the two first motors 4 extend out of the two spindle boxes 2 and are fixedly installed on the clamping bases 3. Limiting plates 5 are fixedly installed on both sides of the top of each of the two clamping bases 3. First telescopic rods 6 are fixedly installed on opposite sides of each of the two limiting plates 5. Arc-shaped clamping plates 7 are fixedly installed on the moving ends of multiple first telescopic rods 6, and pressure sensors 8 are fixedly installed inside each of the multiple arc-shaped clamping plates 7 to facilitate the fixing of the bearing ring.

[0021] This utility model discloses a machine tool for hard turning bearing ring forgings. The machine tool base 1 has multiple support columns 9 fixedly installed on its top. A top plate 10 is fixedly installed on the top of each support column 9. Fixed frames 11 are fixedly installed at both ends of the bottom of the top plate 10. A first screw 12 and a sliding rod 13 are respectively provided between the two sides inside the two fixed frames 11. The two ends of the first screw 12 are rotatably connected to the interior of one fixed frame 11. Fixed blocks 14 are provided on the surfaces of both the first screw 12 and the sliding rod 13. The fixed blocks 14 on the surface of the first screw 12 are threadedly connected to the first screw 12. An mounting frame 15 is fixedly installed at the bottom of the two fixed blocks 14. A second screw 16 is rotatably installed between the two ends inside the mounting frame 15. An mounting block 17 is threadedly connected to the surface of the second screw 16. A hydraulic cylinder 18 is fixedly installed at the bottom of the mounting block 17. A tool chuck 19 is fixedly installed at the moving end of the hydraulic cylinder 18 to facilitate tool movement.

[0022] This utility model discloses a machine tool for hard turning bearing ring forgings. Dust collection frames 20 are slidably mounted on the surfaces of two support columns 9 on one side. A dust collector 21 is fixedly installed on one side of each of the two dust collection frames 20. A telescopic tube 22 is provided at the bottom of each of the two dust collectors 21, and the other end of each telescopic tube 22 extends into the machine tool base 1. Second telescopic rods 23 are fixedly installed on both sides of the top of the machine tool base 1. The moving ends of the two second telescopic rods 23 are respectively fixedly connected to the bottom of the two dust collection frames 20, facilitating the absorption of debris.

[0023] This utility model discloses a machine tool for hard turning bearing ring forgings. A second motor 24 is fixedly installed on one side of the fixed frame 11 at one end. The output end of the second motor 24 is fixedly connected to one end of the first screw 12. A third motor 25 is fixedly installed on one end of the mounting frame 15. The output end of the third motor 25 is fixedly connected to one end of the second screw 16, which facilitates the control of the device.

[0024] This utility model discloses a machine tool for hard turning bearing ring forgings. The machine tool base 1 has a collection frame 26 that slides inside. A controller 27 is fixedly installed on the surface of the machine tool base 1. The controller 27 is electrically connected to a first motor 4, a second motor 24, a third motor 25, a first telescopic rod 6, a pressure sensor 8, a second telescopic rod 23, a vacuum cleaner 21, and a hydraulic cylinder 18, thereby improving the automation level of the device.

[0025] In use, the bearing ring forging is placed on two clamping bases 3. The controller 27 starts the first telescopic rod 6, and the moving end of the first telescopic rod 6 pushes the arc-shaped clamping plate 7 closer to the forging until the forging is clamped. At this time, the pressure sensor 8 in the arc-shaped clamping plate 7 will detect the clamping force in real time and transmit the signal to the controller 27. When the clamping force reaches the appropriate range, the controller 27 controls the first telescopic rod 6 to stop moving, completing the clamping of the forging. According to the processing requirements, the controller 27 starts the second motor 24, which drives the first screw 12 to rotate, causing the fixing block 14 located on the surface of the first screw 12 and the slide bar 13 to move horizontally, thereby driving the mounting frame 15 and the tool chuck 19 below to move to the appropriate lateral position. Then, the third motor 25 is started, which drives the second screw 16 to rotate, causing the mounting block 17 to move within the mounting frame 15, thereby adjusting the longitudinal position of the tool chuck 19. Finally, the controller 27 starts the third motor 25, which drives the second screw 16 to rotate, causing the mounting block 17 to move within the mounting frame 15, thereby adjusting the longitudinal position of the tool chuck 19. The controller 27 controls the extension and retraction of the hydraulic cylinder 18 to adjust the vertical position of the cutting tool, ensuring it reaches the precise position required for machining. The controller 27 starts the first motor 4, which drives the clamping base 3 and the forging to rotate. Simultaneously, the cutting tool performs hard turning on the rotating forging. During machining, the controller 27 starts the second telescopic rod 23, which pushes the dust collection frame 20 to a suitable height. At the same time, the dust collector 21 is activated, sucking in the metal debris generated during machining through the dust collection frame 20 and then conveying it through the telescopic tube 22 to the collection frame 26 inside the machine tool base 1. After machining is completed, the controller 27 stops all components from working. The first telescopic rod 6 drives the arc-shaped clamping plate 7 to release the forging, allowing the machined forging to be removed. Simultaneously, the cutting tool resets under the drive of the motors, and the dust collection frame 20 lowers and resets under the action of the second telescopic rod 23. The entire machining process is completed. The collection frame 26 can be removed to clean up the debris for the next machining operation.

[0026] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A machine tool for hard turning bearing ring forgings, comprising a machine tool base (1), a spindle box (2), and a clamping base (3), characterized in that, The machine tool base (1) has two spindle boxes (2) fixedly installed on both sides of the top. The two spindle boxes (2) have two first motors (4) fixedly installed inside. The output ends of the two first motors (4) extend out of the two spindle boxes (2) and are fixedly installed with clamping bases (3). The two clamping bases (3) have two limit plates (5) fixedly installed on both sides of the top. The two limit plates (5) have one first telescopic rod (6) fixedly installed on the opposite side. The moving ends of the multiple first telescopic rods (6) are fixedly installed with arc-shaped clamps (7), and the multiple arc-shaped clamps (7) are fixedly installed with pressure sensors (8) inside.

2. The machine tool for hard turning bearing ring forgings according to claim 1, characterized in that, The machine tool base (1) is fixedly installed with multiple support columns (9) on the top. The top of the multiple support columns (9) is fixedly installed with a top plate (10). The bottom ends of the top plate (10) are fixedly installed with fixed frames (11). The two fixed frames (11) are respectively provided with a first screw (12) and a slide rod (13) between their inner sides. The two ends of the first screw (12) are respectively rotatably connected to the inside of one end of the fixed frame (11). The surfaces of the first screw (12) and the slide rod (13) are provided with fixed blocks (14). The fixed blocks (14) on the surface of the first screw (12) are threadedly connected to the first screw (12).

3. The machine tool for hard turning bearing ring forgings according to claim 2, characterized in that, A mounting frame (15) is fixedly installed on the bottom of the two fixed blocks (14). A second screw (16) is rotatably provided between the two ends inside the mounting frame (15). A mounting block (17) is threadedly connected to the surface of the second screw (16). A hydraulic cylinder (18) is fixedly installed on the bottom of the mounting block (17). A tool chuck (19) is fixedly installed on the moving end of the hydraulic cylinder (18).

4. The machine tool for hard turning bearing ring forgings according to claim 2, characterized in that, A dust collection frame (20) is slidably provided on the surface of the two support columns (9) on one side. A vacuum cleaner (21) is fixedly installed on one side of each of the two dust collection frames (20). A telescopic tube (22) is provided at the bottom of each of the two vacuum cleaners (21). The other end of each of the two telescopic tubes (22) extends into the machine tool base (1). A second telescopic rod (23) is fixedly installed on both sides of the top of the machine tool base (1). The moving ends of the two second telescopic rods (23) are fixedly connected to the bottom of the two dust collection frames (20) respectively.

5. The machine tool for hard turning bearing ring forgings according to claim 3, characterized in that, A second motor (24) is fixedly installed on one side of the fixed frame (11), and the output end of the second motor (24) is fixedly connected to one end of the first screw (12). A third motor (25) is fixedly installed on one end of the mounting frame (15), and the output end of the third motor (25) is fixedly connected to one end of the second screw (16).

6. The machine tool for hard turning bearing ring forgings according to claim 1, characterized in that, The machine tool base (1) is provided with a collection frame (26) that slides inside. The surface of the machine tool base (1) is fixedly installed with a controller (27). The controller (27) is electrically connected to the first motor (4), the second motor (24), the third motor (25), the first telescopic rod (6), the pressure sensor (8), the second telescopic rod (23), the vacuum cleaner (21), and the hydraulic cylinder (18).

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