Blade profile error compensation milling device

Abstract

The utility model discloses a kind of blade profile error compensation milling devices, the fixed sleeve front end inside installation is by telescopic milling cutter, the telescopic milling cutter front end is equipped with tool bit, and telescopic milling cutter front end center inside installation is by position sensor, the fixed sleeve inside rear end lower portion is equipped with semicircular limit sliding slot, telescopic milling cutter rear end bottom integrally formed has semicircular limit sliding rod, and semicircular limit sliding rod is installed in semicircular limit sliding slot, and can be slid in its inside front and back, the sliding cavity is equipped in the fixed sleeve inside, and telescopic milling cutter whole can be slid in the sliding cavity front and back, the sliding cavity rear end upper portion is equipped with reserved slot, dynamic compensation mechanism is installed in the reserved slot, and dynamic compensation mechanism is connected with telescopic milling cutter, and telescopic milling cutter can be controlled front and back micro-motion. The utility model design is reasonable, and milling cutter can be allowed in sleeve front and back micro-motion by dynamic compensation mechanism, realize error compensation, avoid modifying milling cutter full track motion data.

Description

Technical Field

[0001] This utility model relates to the field of machining, and in particular to a milling device for compensating for blade profile errors. Background Technology

[0002] In high-end equipment manufacturing, the machining accuracy of blade profiles directly affects equipment performance. Traditional error compensation techniques correct errors by adjusting the entire trajectory motion data of the milling cutter, but they have significant drawbacks: they require the reconstruction of a massive number of tool positions, leading to a surge in computational load; global adjustments can disrupt preset process parameters, causing vibration and tool wear; and they suffer from lag in response to dynamic errors, resulting in low real-time compensation efficiency. These shortcomings limit the improvement of machining accuracy and efficiency. Utility Model Content

[0003] The purpose of this invention is to provide a blade profile error compensation milling device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: A blade profile error compensation milling device includes a fixed sleeve, a telescopic milling cutter, a cutter head, a position sensor, a semi-circular limiting groove, a semi-circular limiting slide rod, a sliding cavity, a reserved slot, and a dynamic compensation mechanism. The telescopic milling cutter is installed inside the front end of the fixed sleeve, and a cutter head is formed at the front end of the telescopic milling cutter. A position sensor is installed inside the center of the front end of the telescopic milling cutter. A semi-circular limiting groove is formed below the rear end of the fixed sleeve. A semi-circular limiting slide rod is integrally formed at the bottom of the rear end of the telescopic milling cutter and is installed in the semi-circular limiting groove, allowing it to slide back and forth within it. A sliding cavity is formed inside the fixed sleeve, and the entire telescopic milling cutter can slide back and forth within the sliding cavity. A reserved slot is formed above the rear end of the sliding cavity, and a dynamic compensation mechanism is installed within the reserved slot. The dynamic compensation mechanism is connected to the telescopic milling cutter and can control the micro-movement of the telescopic milling cutter.

[0005] Preferably, the dynamic compensation mechanism further includes a high-precision telescopic motor and a telescopic rod. The high-precision telescopic motor is installed in the reserved slot, and the telescopic rod is installed at the front end of the high-precision telescopic motor. The front end of the telescopic rod is fixedly connected to the rear end of the telescopic milling cutter and drives the telescopic milling cutter to move back and forth slightly. The high-precision telescopic motor determines the position of the cutter head through a position sensor, verifies the real-time position of the cutter head through the CNC machine tool program, and controls the high-precision telescopic motor to adjust in real time to make error compensation, so as to avoid the need to adjust the overall movement trajectory of the milling cutter.

[0006] The beneficial effects of this utility model are: the utility model is reasonably designed, and the milling cutter can move back and forth slightly in the sleeve through the dynamic compensation mechanism to achieve error compensation and avoid modifying the full trajectory motion data of the milling cutter. Attached Figure Description

[0007] Figure 1 This is a schematic diagram of the milling device for compensating for blade profile errors according to this utility model; Figure 2 This is a schematic diagram of the milling device for compensating for blade profile errors according to this utility model; Figure 3 This is a schematic diagram of the dynamic compensation mechanism of the blade profile error compensation milling device of this utility model.

[0008] In the diagram: 1. Fixed sleeve, 2. Telescopic milling cutter, 3. Cutting head, 4. Position sensor, 5. Semi-circular limiting slide groove, 6. Semi-circular limiting slide rod, 7. Sliding cavity, 8. Reserved slot, 9. Dynamic compensation mechanism, 10. High-precision telescopic motor, 11. Telescopic rod. Detailed Implementation

[0009] The present invention will be further described below with reference to the accompanying drawings and specific embodiments: like Figures 1-3 As shown, a blade profile error compensation milling device includes a fixed sleeve 1, a telescopic milling cutter 2, a cutter head 3, a position sensor 4, a semi-circular limiting groove 5, a semi-circular limiting slide rod 6, a sliding cavity 7, a reserved groove 8, and a dynamic compensation mechanism 9. The telescopic milling cutter 2 is installed inside the front end of the fixed sleeve 1. The telescopic milling cutter 2 has a cutter head 3 at its front end, and the position sensor 4 is installed inside the center of the front end of the telescopic milling cutter 2. A semi-circular limiting groove 5 is opened below the rear end of the fixed sleeve 1. A semi-circular limiting slide rod 6 is integrally formed at the bottom of the rear end of the telescopic milling cutter 2 and is installed in the semi-circular limiting groove 5, and can slide back and forth inside it. A sliding cavity 7 is opened inside the fixed sleeve 1, and the entire telescopic milling cutter 2 can slide back and forth inside the sliding cavity 7. A reserved groove 8 is opened above the rear end of the sliding cavity 7. A dynamic compensation mechanism 9 is installed in the reserved groove 8 and is connected to the telescopic milling cutter 2, and can control the micro-movement of the telescopic milling cutter 2 back and forth. The dynamic compensation mechanism 9 also includes a high-precision telescopic motor 10 and a telescopic rod 11. The high-precision telescopic motor 10 is installed in the reserved slot 8. The telescopic rod 11 is installed at the front end of the high-precision telescopic motor 10, and the front end of the telescopic rod 11 is fixedly connected to the rear end of the telescopic milling cutter 2, which drives the telescopic milling cutter 2 to move back and forth slightly. The high-precision telescopic motor 10 determines the position of the cutter head 3 through the position sensor 4, verifies the real-time position of the cutter head 3 through the CNC machine tool program, and controls the high-precision telescopic motor 10 to adjust in real time to make error compensation, so as to avoid the need to adjust the overall movement trajectory of the milling cutter.

[0010] The working principle of this utility model is as follows: The telescopic milling cutter 2 is installed on the CNC machine tool through the fixed sleeve 1. During the cutting process, the position sensor 4 at the front end of the milling cutter 3 determines the position of the cutter head 3. The CNC machine tool program verifies the real-time position of the cutter head 3 and controls the high-precision telescopic motor 10 to adjust and compensate for errors in real time. The telescopic rod 11 controls the telescopic milling cutter 2 to move back and forth slightly inside the fixed sleeve 1, avoiding the need to adjust the overall movement trajectory of the milling cutter.

[0011] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary in all respects, and thus equivalent variations within the scope of this invention are included within its scope.

Claims

1. A blade profile error compensation milling device, comprising a fixed sleeve (1), a telescopic milling cutter (2), a cutter head (3), a position sensor (4), a semi-circular limiting slide groove (5), a semi-circular limiting slide rod (6), a sliding cavity (7), a reserved groove (8), and a dynamic compensation mechanism (9), characterized in that: The fixed sleeve (1) has a telescopic milling cutter (2) installed inside its front end. The telescopic milling cutter (2) has a cutter head (3) at its front end and a position sensor (4) installed inside the center of its front end. The fixed sleeve (1) has a semi-circular limiting groove (5) at its rear end. The telescopic milling cutter (2) has a semi-circular limiting rod (6) integrally formed at its rear end bottom. The semi-circular limiting rod (6) is installed in the semi-circular limiting groove (5) and can slide back and forth inside it. The fixed sleeve (1) has a sliding cavity (7) inside it. The telescopic milling cutter (2) can slide back and forth inside the sliding cavity (7). The sliding cavity (7) has a reserved groove (8) above its rear end. The reserved groove (8) has a dynamic compensation mechanism (9) installed inside it. The dynamic compensation mechanism (9) is connected to the telescopic milling cutter (2) and can control the telescopic milling cutter (2) to move back and forth slightly.

2. The blade profile error compensation milling device according to claim 1, characterized in that: The dynamic compensation mechanism (9) also includes a high-precision telescopic motor (10) and a telescopic rod (11). The high-precision telescopic motor (10) is installed in the reserved slot (8). The telescopic rod (11) is installed at the front end of the high-precision telescopic motor (10), and the front end of the telescopic rod (11) is fixedly connected to the rear end of the telescopic milling cutter (2), and drives the telescopic milling cutter (2) to move back and forth slightly. The high-precision telescopic motor (10) determines the position of the cutter head (3) through the position sensor (4), verifies the real-time position of the cutter head (3) through the CNC machine tool program, and controls the high-precision telescopic motor (10) to adjust in real time to make error compensation, so as to avoid the need to adjust the overall movement trajectory of the milling cutter.

Images