High-corrosion aluminum material processing and production cutting device

CN224779440UActive Publication Date: 2026-09-22SHENZHEN HUAAO METAL PROD CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202521479754.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-15
Publication Date
2026-09-22
Estimated Expiration
2035-07-15

AI Technical Summary

Technical Problem

[0004]针对上述及现有的相关技术,发明人认为往往存在以下缺陷:通过切割机对铝材进行切割的时候会产生碎屑,这些碎屑形态可能是片状、丝状或粉末状,铝粉属于可燃性粉尘,当浓度达到一定阈值并遇到明火时,可能引发爆炸,当铝粉被工作人员吸入后,可能沉积在呼吸道和肺部,对操作人员的身体造成伤害

Benefits of technology

本实用新型中,通过固定件对需要切割的铝材进行固定作业,然后启动液压缸带动安装板向下运动,通过切割机对铝材进行切割作业,而在进行切割作业的时候,防护罩和保护套以及铝材形成一个吸尘空间,然后通过输送管和抽风机共同作业,将切割时产生的铝粉吸入集尘箱中进行存储。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224779440U_ABST
    Figure CN224779440U_ABST
Patent Text Reader

Abstract

The utility model relates to aluminium material processing technical field and disclose a kind of high corrosive aluminium material processing production cutting device, including cutting assembly, dust removal assembly is installed on cutting assembly, cutting assembly includes workbench, mounting rack is installed in workbench upper surface middle part, hydraulic cylinder is installed in mounting rack inner top end, the output end of hydraulic cylinder is fixedly connected with mounting plate, cutting machine is fixedly connected with mounting plate lower bottom surface, dust removal assembly includes protective cover, protective cover upper end is communicated with conveying pipe, conveying pipe output end is communicated with dust collector, filter plate is arranged in dust collector, dust collector output end is equipped with exhaust fan, protective cover lower end is equipped with protective sleeve, the device is driven mounting plate downward movement by hydraulic cylinder, cutting machine is cut to aluminium material, when cutting operation, protective cover and protective sleeve and aluminium material form a dust collection space, then through conveying pipe and exhaust fan common operation, the aluminium powder generated during cutting is sucked into dust collector and is stored.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of aluminum processing technology, and in particular to a cutting device for processing highly corrosive aluminum materials. Background Technology

[0002] Aluminum refers to materials with aluminum as the main component. Aluminum is a lightweight, corrosion-resistant, and thermally conductive metal with good plasticity and processability. Therefore, it is widely used in various fields. Due to its excellent physical properties, aluminum has been widely used in various sectors of the national economy and the defense industry.

[0003] In Chinese Patent Application No. 202421106109.9, this utility model discloses an aluminum material processing and cutting device, including a worktable, a cutting component is provided on the top rear side of the worktable, a cutting groove is opened at the top center of the worktable, and a clamping mechanism is also provided on the top of the worktable. By setting up components such as the worktable, the fixed frame, and the first hydraulic telescopic column, the device allows the operator to easily disassemble the cutting machine from the fixed frame and then perform maintenance on the cutting machine, thereby effectively improving work efficiency and greatly meeting the actual use requirements of users.

[0004] Regarding the above and existing related technologies, the inventors believe that the following defects often exist: When cutting aluminum materials with a cutting machine, debris is generated. This debris may be in the form of flakes, filaments or powder. Aluminum powder is a combustible dust. When the concentration reaches a certain threshold and comes into contact with an open flame, it may cause an explosion. When aluminum powder is inhaled by workers, it may be deposited in the respiratory tract and lungs, causing harm to the operator's body. Utility Model Content

[0005] The technical problem to be solved by this utility model is that existing devices generate aluminum powder when cutting aluminum materials, and the scattered aluminum powder may cause harm to the operator. Therefore, we propose a cutting device for processing highly corrosive aluminum materials.

[0006] To achieve the above objectives, this application adopts the following technical solution: a cutting device for processing highly corrosive aluminum materials, comprising: a cutting assembly, a dust removal assembly mounted on the cutting assembly, a collection assembly mounted at the lower end of the cutting assembly, the cutting assembly including a worktable, a fixing component mounted on the upper surface of the worktable, a mounting frame mounted in the middle of the upper surface of the worktable, a hydraulic cylinder mounted at the top of the mounting frame, a mounting plate fixedly connected to the output end of the hydraulic cylinder, a cutting machine fixedly connected to the bottom surface of the mounting plate, the dust removal assembly including a protective cover, the protective cover fixedly mounted on the bottom surface of the mounting plate, a conveying pipe connected to the upper end of the protective cover, a dust collection box connected to the output end of the conveying pipe, the dust collection box mounted on the upper surface of the mounting frame, a filter plate provided inside the dust collection box, an exhaust fan mounted at the output end of the dust collection box, and a protective sleeve mounted at the lower end of the protective cover.

[0007] Preferably, the fixing component includes a fixing frame, which is fixedly installed on the upper surface of the workbench. An adjusting rod is threadedly connected to the fixing frame, a rotatable handle is movably connected to the upper end of the adjusting rod, and a fixing block is fixedly connected to the lower end of the adjusting rod. It is used to fix the aluminum material to be cut by rotating the adjusting rod through the throttle.

[0008] Preferably, the workbench is provided with a cutting groove, and the collection component includes a collection box, which is installed on the bottom surface of the workbench and is connected to the cutting groove; This not only facilitates the normal operation of the cutting machine, but also collects the debris generated during cutting, reducing the workload of subsequent cleaning.

[0009] Preferably, the lower end of the protective cover is fixedly connected to the mounting frame A, the lower end of the protective sleeve is fixedly connected to the mounting frame B, the upper surface of the mounting frame B is fixedly connected to the guide rod, the upper end of the guide rod extends through the mounting frame A to its upper side, the upper end of the guide rod is installed with a nut, the nut fits against the upper surface of the mounting frame A, and a spring is provided between the mounting frame A and the mounting frame B, the spring is sleeved on the outer surface of the guide rod. Used to guide the protective sleeve, and through the guide rod, nut and spring, to apply a downward force to the mounting frame B when cutting the aluminum material, so as to minimize the gap between the mounting frame B and the aluminum material.

[0010] Preferably, a protective cover is fixedly connected to the output end of the dust collection box, and the protective cover is located on the side of the exhaust fan; This is to prevent external objects from entering the dust collection box from the output end and affecting the normal operation of the exhaust fan.

[0011] Preferably, the inner cavity of the protective sleeve is connected to the protective cover, the cutting machine is set inside the protective cover, and both the protective cover and the protective sleeve are square.

[0012] This is used to increase the protection range of the protective cover by using a protective sleeve, so as to protect the working area of ​​the cutting machine as much as possible.

[0013] The technical effects and advantages of this utility model are as follows: In this invention, the aluminum material to be cut is fixed by a fastener, and then the hydraulic cylinder is activated to drive the mounting plate downward. The aluminum material is then cut by a cutting machine. During the cutting operation, the protective cover, protective sleeve and aluminum material form a dust-collecting space. The aluminum powder generated during the cutting is then sucked into the dust collection box for storage through the combined operation of the conveying pipe and the exhaust fan. Attached Figure Description

[0014] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts: Figure 1 This is a schematic diagram of the overall structure of the device of this utility model; Figure 2 This is a schematic diagram of the cutting component of this utility model; Figure 3 This is a schematic diagram of the dust removal component structure of this utility model; Figure 4 This is a schematic diagram of the dust collection box structure of this utility model; Figure 5 This is a schematic diagram of the protective sleeve part of this utility model.

[0015] Legend: 1. Cutting assembly; 11. Workbench; 12. Fixing component; 121. Fixing frame; 122. Adjusting rod; 123. Rotary handle; 124. Fixing block; 13. Cutting groove; 14. Mounting frame; 15. Hydraulic cylinder; 16. Mounting plate; 17. Cutting machine; 2. Dust removal assembly; 21. Protective cover; 211. Mounting frame A; 22. Conveying pipe; 23. Dust collection box; 231. Protective cover; 24. Filter plate; 25. Exhaust fan; 26. Protective sleeve; 261. Mounting frame B; 262. Guide rod; 263. Nut; 264. Spring; 3. Collection assembly; 31. Collection box. Detailed Implementation

[0016] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0017] Reference Figures 1 to 5As shown, this utility model provides a technical solution: a cutting device for processing highly corrosive aluminum materials, comprising: a cutting component 1, a dust removal component 2 installed on the cutting component 1, a collection component 3 installed at the lower end of the cutting component 1, the cutting component 1 including a workbench 11, a fixing component 12 installed on the upper surface of the workbench 11, a mounting frame 14 installed in the middle of the upper surface of the workbench 11, a hydraulic cylinder 15 installed at the top of the mounting frame 14, a mounting plate 16 fixedly connected to the output end of the hydraulic cylinder 15, a cutting machine 17 fixedly connected to the bottom surface of the mounting plate 16, the dust removal component 2 including a protective cover 21, the protective cover 21 fixedly installed on the bottom surface of the mounting plate 16, a conveying pipe 22 connected to the upper end of the protective cover 21, a dust collection box 23 connected to the output end of the conveying pipe 22, the dust collection box 23 installed on the upper surface of the mounting frame 14, a filter plate 24 provided inside the dust collection box 23, an exhaust fan 25 installed at the output end of the dust collection box 23, and a protective sleeve 26 installed at the lower end of the protective cover 21.

[0018] The aluminum material to be cut is placed on the workbench 11 and then fixed in place by the fastener 12 to prevent displacement during the cutting process. After the aluminum material is fixed, the operator starts the hydraulic cylinder 15, which moves the mounting plate 16 downward. The downward movement of the mounting plate 16 also moves the cutting machine 17 downward, thus cutting the aluminum material. Because the protective cover 21 is mounted on the mounting plate 16, it also moves downward when the mounting plate 16 moves downward. Furthermore, because the protective cover... 26 is made of high-temperature resistant elastic material, and the protective sleeve 26 will fold as the pressure increases, so that the protective sleeve 26 will fit together with the upper surface of the aluminum material, thereby forming an independent cutting space. The protective cover 21 is made of transparent high-temperature resistant material, so that the operator can observe the cutting progress in real time during the cutting operation. Then, under the combined action of the conveying pipe 22 and the exhaust fan 25, the aluminum powder generated during cutting is conveyed to the protective cover 21, and then the aluminum powder in the air is filtered by the filter plate 24 to prevent the aluminum powder generated during cutting from scattering everywhere.

[0019] Reference Figure 1 and Figure 2 As shown, this utility model provides a technical solution: a cutting device for processing highly corrosive aluminum materials. The fixing component 12 includes a fixing frame 121, which is fixedly installed on the upper surface of the workbench 11. An adjusting rod 122 is threadedly connected to the fixing frame 121. A throttle 123 is movably connected to the upper end of the adjusting rod 122, and a fixing block 124 is fixedly connected to the lower end of the adjusting rod 122. A cutting groove 13 is provided on the workbench 11. The collecting component 3 includes a collecting box 31, which is installed on the lower surface of the workbench 11 and communicates with the cutting groove 13.

[0020] After the aluminum material is placed on the workbench 11, the operator rotates the adjusting rod 122 by the throttle 123, which causes the adjusting rod 122 to drive the fixing block 124 to move downward. Finally, the fixing block 124 applies a downward force to fix the aluminum material. The fixing block 124 is made of elastic material. By setting the cutting groove 13 and the collection box 31, the cutting operation is convenient, and the debris generated during the cutting is also convenient to collect later.

[0021] Reference Figure 1 , Figure 3 , Figure 4 and Figure 5 As shown, this utility model provides a technical solution: a cutting device for processing highly corrosive aluminum materials. A mounting frame A211 is fixedly connected to the lower end of a protective cover 21, and a mounting frame B261 is fixedly connected to the lower end of a protective sleeve 26. A guide rod 262 is fixedly connected to the upper surface of the mounting frame B261. The upper end of the guide rod 262 extends movably through the mounting frame A211 and onto its upper side. A nut 263 is installed on the upper end of the guide rod 262, fitting against the upper surface of the mounting frame A211. A spring 264 is provided between the mounting frame A211 and the mounting frame B261, and the spring 264 is sleeved on the outer surface of the guide rod 262. A protective cover 231 is fixedly connected to the output end of a dust collection box 23, and the protective cover 231 is located on one side of an exhaust fan 25. The inner cavity of the protective sleeve 26 communicates with the protective cover 21. A cutting machine 17 is located inside the protective cover 21. Both the protective cover 21 and the protective sleeve 26 are square.

[0022] By setting guide rod 262, nut 263 and spring 264, when the protective cover 21 moves downward, the mounting frame A211 will compress the spring 264, so that the spring 264 applies a downward pressure to the mounting frame B261, making the mounting frame B261 fit the aluminum material more closely and minimizing the gap between the two. When the protective cover 21 moves upward, the mounting frame A211 releases the downward pressure on the spring 264, and the spring 264 resets, causing the protective cover 26 to reset. Furthermore, because of the protective cover 231, it can effectively prevent external objects from affecting the normal operation of the exhaust fan 25.

[0023] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. A cutting device for processing and producing highly corrosive aluminum materials, characterized in that, include: A cutting assembly includes a dust removal component and a collection component mounted on its lower end. The cutting assembly comprises a worktable with a fixing component mounted on its upper surface. A mounting frame is mounted in the middle of the upper surface of the worktable, and a hydraulic cylinder is mounted at the top of the mounting frame. A mounting plate is fixedly connected to the output end of the hydraulic cylinder, and a cutting machine is fixedly connected to the bottom surface of the mounting plate. The dust removal component includes a protective cover fixedly mounted on the bottom surface of the mounting plate. A conveying pipe is connected to the upper end of the protective cover, and a dust collection box is connected to the output end of the conveying pipe. The dust collection box is mounted on the upper surface of the mounting frame and contains a filter plate. An exhaust fan is mounted at the output end of the dust collection box, and a protective sleeve is mounted on the lower end of the protective cover.

2. The cutting device for processing and producing highly corrosive aluminum materials according to claim 1, characterized in that: The fixing component includes a fixing frame, which is fixedly installed on the upper surface of the workbench. An adjusting rod is threadedly connected to the fixing frame, a rotatable handle is movably connected to the upper end of the adjusting rod, and a fixing block is fixedly connected to the lower end of the adjusting rod.

3. The cutting device for processing and producing highly corrosive aluminum materials according to claim 1, characterized in that: The workbench is provided with a cutting groove, and the collection component includes a collection box, which is installed on the bottom surface of the workbench and is connected to the cutting groove.

4. The cutting device for processing and producing highly corrosive aluminum materials according to claim 1, characterized in that: The lower end of the protective cover is fixedly connected to the mounting frame A, and the lower end of the protective sleeve is fixedly connected to the mounting frame B. A guide rod is fixedly connected to the upper surface of the mounting frame B. The upper end of the guide rod extends movably through the mounting frame A to its upper side. A nut is installed on the upper end of the guide rod. The nut fits against the upper surface of the mounting frame A. A spring is provided between the mounting frame A and the mounting frame B. The spring is sleeved on the outer surface of the guide rod.

5. The cutting device for processing and producing highly corrosive aluminum materials according to claim 1, characterized in that: A protective cover is fixedly connected to the output end of the dust collection box, and the protective cover is located on the side of the exhaust fan.

6. The cutting device for processing and producing highly corrosive aluminum materials according to claim 1, characterized in that: The inner cavity of the protective sleeve is connected to the protective cover, and the cutting machine is installed inside the protective cover. Both the protective cover and the protective sleeve are square.

Citation Information

Patent Citations

  • Cutting device for aluminum material processing and production

    CN222679668U