A self-lubricating lathe spindle machining cutting blade replacement device

CN224779451UActive Publication Date: 2026-09-22SUZHOU LAIXIU JINGGONG ELECTROMECHANICAL CO LTD
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Patent Information

Application Number
CN202522237390.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-23
Publication Date
2026-09-22
Estimated Expiration
2035-10-23

AI Technical Summary

Technical Problem

该管道裁切装置,利用脚架、底座等,来实现裁切工作,此装置在使用时通过切割刀进行裁切工作,但是切割刀与安装架之间为一体化设计,无法便捷进行拆卸,当切割刀因长期使用出现磨损、钝化或断裂需要更换时,无法进行更换,因此需要对此装置进行改进

Benefits of technology

1、该自润滑车床轴加工用裁切刀片更换装置,通过设置的裁切机构,当自润滑车床轴加工过程中,需要对两端多余的金属进行裁切,且在固定机构作用下固定完成时,第一液压缸带动移动座和承重架向后侧移动,移动座移动时会在导杆外围滑动,即可带动裁切刀向后侧移动,在进行移动的过程中,通过伺服电机带动转动杆、定位盘、裁切刀和固定盘旋转,当裁切刀与轴本体右端接触时,即可进行裁切工作,承重架移动时,会通过防护框带动支撑辊在固定座顶部转动,在支撑辊作用下可以对移动座和承重架起到支撑,保证裁切刀的稳定,裁切刀滑动于转动杆外围,且右侧与定位盘左侧相互接触,安装完成后,即可将限位架插接于裁切刀和定位盘内部,最后将固定盘螺纹连接于转动杆左端外围,使固定盘右侧与限位架左侧相互接触,即可对裁切刀进行固定,且便于安装拆卸,当裁切刀出现磨损会断裂时,即可便于进行更换,操作便捷。

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Abstract

The utility model relates to self -lubricating lathe axle processing technical field, and disclose a kind of cutting blade replacement device for self-lubricating lathe axle processing, including base, the base top is fixedly connected with processing table, the processing table right side is provided with cutting mechanism, the processing table top is provided with fixed mechanism, the fixed mechanism inboard is provided with shaft body, the cutting mechanism includes fixed base, the fixed base is fixedly connected in the processing table right end inboard, the fixed base rear side is fixedly connected with protective cover, the fixed base rear side is fixedly connected with first hydraulic cylinder, the first hydraulic cylinder front side is fixedly connected with moving seat, when using, by setting cutting mechanism, when self-lubricating lathe axle processing process, the metal of two ends excess needs to be cut, and when fixed mechanism is fixed under the action and is completed, first hydraulic cylinder drives moving seat and load-bearing frame to move to front side, moving seat moves and can slide in the periphery of guide rod, i.
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Description

Technical Field

[0001] This utility model relates to the field of self-lubricating lathe shaft machining technology, specifically a cutting blade replacement device for self-lubricating lathe shaft machining. Background Technology

[0002] In the field of self-lubricating lathe shaft machining, trimming excess metal from both ends of shaft workpieces is a crucial process to ensure product accuracy and quality. However, the trimming equipment currently used in the industry is gradually revealing several problems in practical applications, making it difficult to meet the demands for efficient and stable machining. These problems are specifically manifested in the following aspects: Regarding the ease of replacing cutting blades, traditional equipment often uses multiple sets of bolts to directly fix the cutting blades to the rotating shaft. Disassembly and installation require the use of special tools to tighten each bolt individually, which is cumbersome and time-consuming. When the cutting blade needs to be replaced due to wear, dulling, or breakage after long-term use, it not only occupies a lot of production time and reduces processing efficiency, but may also cause the threads to strip due to repeated bolt disassembly, affecting the connection stability between the rotating shaft and the cutting blade, and creating a safety hazard for subsequent cutting operations. In addition, existing devices cannot fix lathe shafts of different sizes.

[0003] According to the description of a pipe cutting device published on the patent website (authorization announcement number: CN222874682U), the pipe cutting device includes "legs, base" etc., to achieve the cutting work.

[0004] Regarding the above description, the applicant believes the following issues exist: This pipe cutting device uses a stand and base to perform the cutting work. The device uses a cutting blade to perform the cutting work. However, the cutting blade and the mounting bracket are designed as an integrated unit, which cannot be easily disassembled. When the cutting blade needs to be replaced due to wear, dulling or breakage after long-term use, it cannot be replaced. Therefore, this device needs to be improved. Utility Model Content

[0005] The purpose of this invention is to provide a cutting blade replacement device for self-lubricating lathe shaft machining, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cutting blade replacement device for self-lubricating lathe shaft machining, comprising a base, a machining table fixedly connected to the top of the base, a cutting mechanism provided on the right side of the machining table, a fixing mechanism provided on the top of the machining table, and a shaft body provided inside the fixing mechanism; The cutting mechanism includes a fixed base, which is fixedly connected to the inner side of the right end of the processing table. A protective cover is fixedly connected to the rear side of the fixed base. A first hydraulic cylinder is fixedly connected to the rear side of the fixed base. A movable base is fixedly connected to the front side of the first hydraulic cylinder. A guide rod is slidably connected inside the movable base. A load-bearing frame is fixedly connected to the inner side of the movable base. A protective frame is fixedly connected to the top rear side of the load-bearing frame. A support roller is rotatably connected to the inner side of the protective frame. The support roller is rotatably connected to the top of the fixed base. A mounting base is fixedly connected to the top of the load-bearing frame. A servo motor is fixedly connected to the right side of the mounting base. A rotating rod is fixedly connected to the left side of the servo motor. A positioning plate is fixedly connected to the periphery of the rotating rod. A cutting blade is slidably connected to the periphery of the rotating rod. The cutting blade is located on the left side of the positioning plate and around the shaft body. A limit frame is slidably connected to the periphery of the rotating rod. The limit frame is inserted into the cutting blade and the positioning plate. A fixing plate is threadedly connected to the periphery of the left end of the rotating rod. The fixing plate is located on the left side of the cutting blade.

[0007] Preferably, the protective cover is located around the first hydraulic cylinder, and the movable seat is slidably connected to the inside of the fixed seat, so that the first hydraulic cylinder can be protected by the protective cover.

[0008] Preferably, the guide rod is fixedly connected to the inside of the fixed base, the rotating rod is rotatably connected to the inside of the mounting base, and the right side and periphery of the cutting blade are in contact with the left side of the positioning plate and the periphery of the shaft body, respectively, so as to facilitate the rotation of the cutting blade by the rotating rod.

[0009] Preferably, the right side of the fixing plate is in contact with the left side of the limiting frame, which facilitates the fixing of the cutting blade by the fixing plate.

[0010] Preferably, the fixing mechanism includes a second hydraulic cylinder, which is fixedly connected to the left side of the processing table. A movable stage is fixedly connected to the right side of the second hydraulic cylinder. The movable stage is slidably connected inside the processing table. A first placement frame is fixedly connected to the left and right sides of the top of the movable stage. The first placement frame is disposed at the bottom of the shaft body. A support frame is fixedly connected to the top of the movable stage. A third hydraulic cylinder is fixedly connected to the top of the support frame. A clamping plate is fixedly connected to the bottom of the third hydraulic cylinder. The clamping plate is disposed at the top of the shaft body. Guide shafts are fixedly connected to the front and rear sides of the clamping plate. A connecting seat is fixedly connected to the left side of the movable stage. A second placement frame is fixedly connected to the top of the connecting seat. The second placement frame is disposed at the bottom of the shaft body.

[0011] Preferably, the clamping plate, the top of the first placement frame, and the top of the second placement frame are all V-shaped, and the guide shaft is slidably connected inside the support frame, so that shaft bodies of different sizes can be fixed through the V-shape.

[0012] Preferably, the inner top sides of the first placement frame, the inner top sides of the second placement frame, and the inner side of the clamping plate are all in contact with the outer periphery of the shaft body, which facilitates the fixing of the shaft body by the first placement frame and the clamping plate, and the second placement frame has an extension function to meet the support of shaft bodies of different lengths.

[0013] Compared with the prior art, this utility model provides a cutting tool replacement device for self-lubricating lathe shaft machining, which has the following beneficial effects: 1. This cutting blade replacement device for self-lubricating lathe shaft machining, through a set cutting mechanism, when excess metal needs to be cut off at both ends during the machining of the self-lubricating lathe shaft, and after the fixing mechanism is completed, the first hydraulic cylinder drives the moving seat and the support frame to move rearward. As the moving seat moves, it slides around the guide rod, thus driving the cutting blade to move rearward. During this movement, the servo motor drives the rotating rod, positioning plate, cutting blade, and fixing plate to rotate. When the cutting blade contacts the right end of the shaft body, the cutting work can begin. The support frame then moves... When in operation, the protective frame drives the support roller to rotate on top of the fixed base. Under the action of the support roller, the moving base and the load-bearing frame are supported, ensuring the stability of the cutting blade. The cutting blade slides on the outer periphery of the rotating rod, and its right side is in contact with the left side of the positioning plate. After installation, the limit frame can be inserted into the cutting blade and the positioning plate. Finally, the fixed plate is threaded to the outer periphery of the left end of the rotating rod, so that the right side of the fixed plate is in contact with the left side of the limit frame, thus fixing the cutting blade. This makes installation and disassembly convenient. When the cutting blade wears out and breaks, it can be easily replaced. The operation is convenient.

[0014] 2. This self-lubricating lathe shaft machining cutting blade replacement device, through a fixed mechanism, when the self-lubricating lathe shaft needs to be cut at both ends during machining, firstly, the shaft body is placed inside the top of the first placement frame located on the left and right sides of the top of the moving table to ensure the initial stability of the shaft body. If the shaft body is too long, the second placement frame can further support the bottom left side of the shaft body to ensure balance and stability during placement. At this time, the third hydraulic cylinder can drive the clamping plate to move. When the clamping plate moves, it will drive the guide shaft to slide inside the support frame, so that the inner side of the clamping plate and the outer side of the shaft body come into contact with each other, forming a two-way fixation from top to bottom. This ensures the stability of the shaft body during the cutting work and avoids damage such as burrs and cracks at the cutting part due to the displacement of the shaft body. Then, the second hydraulic cylinder can drive the moving table to slide left and right inside the machining table, so that the right end of the shaft body to be cut is located behind the cutting blade, waiting for the cutting work to be carried out. This can achieve the fixation of shaft bodies of different sizes and lengths. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the rear view structure of this utility model; Figure 3 This is a schematic diagram of the cutting mechanism. Figure 4 This is a schematic diagram of the inner structure of the fixing base; Figure 5 This is a schematic diagram of the top structure of the load-bearing frame; Figure 6 This is a schematic diagram of the fixed mechanism.

[0016] In the diagram: 1. Base; 2. Processing table; 3. Cutting mechanism; 4. Fixing mechanism; 5. Shaft body; 31. Fixed seat; 32. Protective cover; 33. First hydraulic cylinder; 34. Guide rod; 35. Moving seat; 36. Load-bearing frame; 37. Protective frame; 38. Support roller; 39. Mounting seat; 391. Servo motor; 392. Positioning plate; 393. Rotating rod; 394. Cutting blade; 395. Limiting frame; 396. Fixed plate; 41. Second hydraulic cylinder; 42. Moving table; 43. Support frame; 44. First placement frame; 45. Third hydraulic cylinder; 46. Clamping plate; 47. Guide shaft; 48. Connecting seat; 49. Second placement frame. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0019] This utility model provides the following technical solution: Example 1 Please see Figure 1-6 This utility model provides a technical solution: a cutting blade replacement device for self-lubricating lathe shaft processing, including a base 1, a processing table 2 fixedly connected to the top of the base 1, a cutting mechanism 3 arranged on the right side of the processing table 2, a fixing mechanism 4 arranged on the top of the processing table 2, and a shaft body 5 arranged inside the fixing mechanism 4. The cutting mechanism 3 includes a fixed base 31, which is fixedly connected to the inner side of the right end of the processing table 2. A protective cover 32 is fixedly connected to the rear side of the fixed base 31. A first hydraulic cylinder 33 is fixedly connected to the rear side of the fixed base 31. A movable base 35 is fixedly connected to the front side of the first hydraulic cylinder 33. A guide rod 34 is slidably connected inside the movable base 35. A load-bearing frame 36 is fixedly connected to the inner side of the movable base 35. A protective frame 37 is fixedly connected to the top of the rear side of the load-bearing frame 36. A support roller 38 is rotatably connected to the inner side of the protective frame 37. The support roller 38 is rotatably connected to the top of the fixed base 31. A mounting base 39 is fixedly connected to the top of the load-bearing frame 36. A servo motor 391 is fixedly connected to the right side of the mounting base 39. A rotating rod 393 is fixedly connected to the left side of the servo motor 391. A positioning plate 392 is fixedly connected to the periphery of the rotating rod 393. A cutting blade 394 is slidably connected to the periphery of the rotating rod 393. The cutting blade 394 is located on the left side of the positioning plate 392 and on the periphery of the shaft body 5. A limit frame 395 is slidably connected to the periphery of the rotating rod 393. The limit frame 395 is inserted into the cutting blade 394 and the positioning plate 392. A fixing plate 396 is threadedly connected to the periphery of the left end of the rotating rod 393. The fixing plate 396 is located on the left side of the cutting blade 394.

[0020] The protective cover 32 is located around the first hydraulic cylinder 33, and the movable seat 35 is slidably connected to the inside of the fixed seat 31, so that the first hydraulic cylinder 33 can be protected by the protective cover 32.

[0021] The guide rod 34 is fixedly connected to the inside of the fixed base 31, and the rotating rod 393 is rotatably connected to the inside of the mounting base 39. The right side and the outer periphery of the cutting blade 394 are in contact with the left side of the positioning plate 392 and the outer periphery of the shaft body 5, respectively, so as to facilitate the rotation of the cutting blade 394 by the rotating rod 393.

[0022] The right side of the fixing plate 396 is in contact with the left side of the limiting frame 395, which facilitates the fixing of the cutting blade 394 through the fixing plate 396.

[0023] Example 2 Please see Figure 1-6Furthermore, based on Embodiment 1, the fixing mechanism 4 further includes a second hydraulic cylinder 41, which is fixedly connected to the left side of the processing table 2. A movable table 42 is fixedly connected to the right side of the second hydraulic cylinder 41. The movable table 42 is slidably connected inside the processing table 2. A first placement frame 44 is fixedly connected to the top left and right sides of the movable table 42. The first placement frame 44 is located at the bottom of the shaft body 5. A support frame 43 is fixedly connected to the top of the movable table 42. A third hydraulic cylinder 45 is fixedly connected to the top of the support frame 43. A clamping plate 46 is fixedly connected to the bottom of the third hydraulic cylinder 45. The clamping plate 46 is located at the top of the shaft body 5. Guide shafts 47 are fixedly connected to the front and rear sides of the clamping plate 46. A connecting seat 48 is fixedly connected to the left side of the movable table 42. A second placement frame 49 is fixedly connected to the top of the connecting seat 48. The second placement frame 49 is located at the bottom of the shaft body 5.

[0024] The clamping plate 46, the top of the first placement frame 44, and the top of the second placement frame 49 are all V-shaped. The guide shaft 47 is slidably connected inside the support frame 43, which facilitates the fixing of shaft bodies 5 of different sizes through the V-shape.

[0025] The inner top of the first placement bracket 44, the inner top of the second placement bracket 49, and the inner side of the clamping plate 46 are all in contact with the outer periphery of the shaft body 5, which facilitates the fixing of the shaft body 5 by the first placement bracket 44 and the clamping plate 46. The second placement bracket 49 has an extension function to meet the support of shaft bodies of different lengths.

[0026] In actual operation, when this device is used, when the self-lubricating lathe shaft needs to be processed and the excess metal at both ends needs to be cut off, the shaft body 5 is first placed inside the top of the first placement frame 44 located on the left and right sides of the top of the moving table 42 to ensure the initial stability of the shaft body 5. If the shaft body 5 is too long, the second placement frame 49 can further support the bottom left side of the shaft body 5 to ensure balance and stability during placement. At this point, the clamping plate 46 can be moved by the third hydraulic cylinder 45. When the clamping plate 46 moves, it will drive the guide shaft 47 to slide inside the support frame 43, so that the inner side of the clamping plate 46 and the outer side of the shaft body 5 come into contact with each other, forming a two-way fixation, which can ensure the stability of the shaft body 5 during the cutting work and avoid damage such as burrs and cracks at the cutting part due to the displacement of the shaft body 5. After the fixation is completed, the right end of the shaft body 5 that needs to be cut is located behind the cutting blade 394, waiting for the cutting work to be carried out. The first hydraulic cylinder 33 drives the movable seat 35 and the load-bearing frame 36 to move to the rear. When the movable seat 35 moves, it will slide around the guide rod 34, which will drive the cutting blade 394 to move to the rear. During the movement, the servo motor 391 drives the rotating rod 393, the positioning plate 392, the cutting blade 394 and the fixed plate 396 to rotate. When the cutting blade 394 contacts the right end of the shaft body 5, the cutting work can be performed. The protective cover 32 covers the first hydraulic cylinder 33 to prevent metal falling during the cutting process from affecting the first hydraulic cylinder 33. When the load-bearing frame 36 moves, it will drive the support roller 38 to rotate on the top of the fixed seat 31 through the protective frame 37. Under the action of the support roller 38, the movable seat 35 and the load-bearing frame 36 can be supported to ensure the stability of the cutting blade 394. The cutting blade 394 slides around the rotating rod 393, and its right side is in contact with the left side of the positioning plate 392. After installation, the limiting bracket 395 can be inserted into the cutting blade 394 and the positioning plate 392. Finally, the fixing plate 396 is threaded to the outer side of the left end of the rotating rod 393, so that the right side of the fixing plate 396 is in contact with the left side of the limiting bracket 395, which can fix the cutting blade 394. Conversely, disassembly can be performed, which improves the efficiency of installation and disassembly. When the cutting blade 394 is worn and breaks, it can be easily replaced. The operation is convenient. When it is necessary to cut the other end of the shaft body 5, the two ends can be swapped by the staff. When using this device, the diameter of both ends of the shaft body 5 being cut cannot exceed the radius of the cutting blade 394. At the same time, all the first hydraulic cylinders 33, the second hydraulic cylinders 41, the third hydraulic cylinders 45, and the servo motor 391 need to be connected to the same PLC controller near the device to ensure coordinated and automated operation of the equipment. The PLC controller is existing technology, and those skilled in the art are well aware of its operation method, so it will not be described in detail here.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A cutting blade replacement device for self-lubricating lathe shaft machining, comprising a base (1), characterized in that: The base (1) is fixedly connected to a processing table (2) on the top. A cutting mechanism (3) is provided on the right side of the processing table (2). A fixing mechanism (4) is provided on the top of the processing table (2). A shaft body (5) is provided inside the fixing mechanism (4). The cutting mechanism (3) includes a fixed seat (31), which is fixedly connected to the inner side of the right end of the processing table (2). A protective cover (32) is fixedly connected to the rear side of the fixed seat (31). A first hydraulic cylinder (33) is fixedly connected to the rear side of the fixed seat (31). A movable seat (35) is fixedly connected to the front side of the first hydraulic cylinder (33). A guide rod (34) is slidably connected inside the movable seat (35). A load-bearing frame (36) is fixedly connected to the inner side of the movable seat (35). A protective frame (37) is fixedly connected to the top of the rear side of the load-bearing frame (36). A support roller (38) is rotatably connected to the inner side of the protective frame (37). The support roller (38) is rotatably connected to the top of the fixed seat (31). The top of the load-bearing frame (36) is fixedly connected to a mounting base (39). A servo motor (391) is fixedly connected to the right side of the mounting base (39). A rotating rod (393) is fixedly connected to the left side of the servo motor (391). A positioning plate (392) is fixedly connected to the periphery of the rotating rod (393). A cutting blade (394) is slidably connected to the periphery of the rotating rod (393). The cutting blade (394) is located on the left side of the positioning plate (392) and the periphery of the shaft body (5). A limiting frame (395) is slidably connected to the periphery of the rotating rod (393). The limiting frame (395) is inserted into the cutting blade (394) and the positioning plate (392). A fixing plate (396) is threadedly connected to the periphery of the left end of the rotating rod (393). The fixing plate (396) is located on the left side of the limiting frame (395).

2. The self-lubricating lathe shaft machining cutting tool replacement device according to claim 1, characterized in that: The protective cover (32) is located around the first hydraulic cylinder (33), and the movable seat (35) is slidably connected to the inside of the fixed seat (31).

3. The cutting blade replacement device for self-lubricating lathe shaft machining according to claim 1, characterized in that: The guide rod (34) is fixedly connected to the inside of the fixed seat (31), the rotating rod (393) is rotatably connected to the inside of the mounting seat (39), and the right side and the periphery of the cutting blade (394) are in contact with the left side of the positioning plate (392) and the periphery of the shaft body (5), respectively.

4. The cutting blade replacement device for self-lubricating lathe shaft machining according to claim 1, characterized in that: The right side of the fixed plate (396) is in contact with the left side of the limiting frame (395).

5. The cutting blade replacement device for self-lubricating lathe shaft machining according to claim 1, characterized in that: The fixing mechanism (4) includes a second hydraulic cylinder (41), which is fixedly connected to the left side of the processing table (2). A moving table (42) is fixedly connected to the right side of the second hydraulic cylinder (41). The moving table (42) is slidably connected to the inside of the processing table (2). A first placement frame (44) is fixedly connected to the top left and right sides of the moving table (42). The first placement frame (44) is located at the bottom of the shaft body (5). A support frame (43) is fixedly connected to the top of the moving table (42). A third hydraulic cylinder (45) is fixedly connected to the top of the support frame (43). A clamping plate (46) is fixedly connected to the bottom of the third hydraulic cylinder (45). The clamping plate (46) is located at the top of the shaft body (5). A guide shaft (47) is fixedly connected to the front and rear sides of the clamping plate (46). A connecting seat (48) is fixedly connected to the left side of the moving table (42). A second placement frame (49) is fixedly connected to the top of the connecting seat (48). The second placement frame (49) is located at the bottom of the shaft body (5).

6. The cutting blade replacement device for self-lubricating lathe shaft machining according to claim 5, characterized in that: The top of the clamp (46), the first placement frame (44), and the second placement frame (49) are all V-shaped, and the guide shaft (47) is slidably connected inside the support frame (43).

7. The cutting blade replacement device for self-lubricating lathe shaft machining according to claim 5, characterized in that: The inner top of the first placement rack (44), the inner top of the second placement rack (49), and the inner side of the clamp (46) are all in contact with the outer periphery of the shaft body (5).

Citation Information

Patent Citations

  • Pipeline cutting device

    CN222874682U