A plate separating mechanism, plate separating and taping welding equipment and panel lamp production line
Patent Information
- Application Number
- CN202522086565.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-28
AI Technical Summary
但是,上述现有的灯板拆分工作存在有劳动强度大、人力成本投入高以及容易因操作不当造成生产人员受伤的问题
通过上述结构,参照图4,将灯板放置于多个拆刀件上侧后(放置好的灯板的灯条与左右方向平行),本申请分板机构将灯板拆分成多个灯条的过程有:1、压板组件通过弹性压板将灯板压设于多个拆刀件的上侧;2、拆刀组件驱使对应的拆刀件上移动作来顶推被压设的灯板,使灯板上的预裁线断开。由此可知,拆刀件上移对灯板施加向上的作用力,而弹性压板对灯板施加向下的作用力,故灯板在“向上顶推和向下压紧”的合力作用下会沿预裁线发生分离,从而使原本一体的灯板被拆分为多个独立的灯条。其中,上述灯板的拆分工作无人工的参与,因此,能够有效降低生产人员的劳动强度、人力成本投入,以及能够避免人工直接操作时因操作不当导致生产人员受伤的风险。
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Figure CN224779494U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of panel light production line, and in particular to a panel separation mechanism, a panel strip welding equipment, and a panel light production line. Background Technology
[0002] In existing technologies, refer to Figure 5 Disassembling the rigid light panel into multiple independent light strips is a crucial pre-processing step in panel light production. Currently, this disassembly is achieved by workers manually prying or cutting along pre-cut lines on the light panel. However, these methods are labor-intensive, costly, and prone to worker injuries due to improper handling. Utility Model Content
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a plate-separating mechanism.
[0004] This utility model also proposes a panel-separating strip welding device with the panel-separating mechanism.
[0005] This utility model further proposes a panel light production line with the panel strip welding equipment.
[0006] A panel splitting mechanism according to a first aspect of the present invention includes a frame, and a splitting blade assembly and a pressure plate assembly both disposed on the frame. The pressure plate assembly and the splitting blade assembly are arranged vertically. The pressure plate assembly is provided with an elastic pressure plate. The splitting blade assembly is provided with splitting blades that can move upward and are arranged in the left-right direction. Multiple splitting blades are provided and arranged side by side in the front-back direction. The pressure plate assembly can press the lamp panel onto the upper side of the multiple splitting blades through the elastic pressure plate. The splitting blade assembly can drive the corresponding splitting blades to move upward to push the pressed lamp panel, thereby breaking the pre-cut lines on the lamp panel and completing the splitting of the lamp panel into multiple lamp strips.
[0007] A plate-separating mechanism according to an embodiment of the present utility model has at least the following beneficial effects: Based on the above structure, refer to Figure 4After placing the light panel on top of multiple disassembly pieces (with the light strips of the placed light panel parallel to the left and right directions), the process by which the panel-separating mechanism of this application splits the light panel into multiple light strips includes: 1. The pressure plate assembly presses the light panel onto the top of the multiple disassembly pieces using an elastic pressure plate; 2. The disassembly assembly drives the corresponding disassembly pieces to move upwards to push the pressed light panel, causing the pre-cut lines on the light panel to break. It can be seen that the upward movement of the disassembly pieces applies an upward force to the light panel, while the elastic pressure plate applies a downward force. Therefore, under the combined force of "upward pushing and downward pressing," the light panel will separate along the pre-cut lines, thus splitting the originally integral light panel into multiple independent light strips. The above-mentioned disassembly of the light panel is performed without manual intervention, thus effectively reducing the labor intensity and labor costs of production personnel, and avoiding the risk of injury to production personnel due to improper operation during direct manual operation.
[0008] According to some embodiments of the present invention, the knife removal assembly includes a knife removal frame, a sliding frame, and a drive assembly. The knife removal frame is disposed on the frame and has the knife removal component. The sliding frame is slidably disposed on the frame and has a rotatable rotating roller. The rotating roller is arranged in the left-right direction and located below the knife removal component. The drive assembly is disposed on the frame and connected to the sliding frame. The drive assembly can drive the sliding frame to move in the front-back direction, so that the rotating roller abuts against the corresponding knife removal component, thereby driving the corresponding knife removal component to move upward.
[0009] According to some embodiments of the present invention, the driving assembly includes a first driving member and a connecting rod. The first driving member is disposed on the frame, and a rotating disk is connected to the output end of the first driving member. One end of the connecting rod is rotatably connected to the sliding frame, and the other end is rotatably connected to the rotating disk. The other end of the connecting rod is offset from the rotation axis of the rotating disk. The first driving member can drive the rotating disk to rotate, so as to drive the sliding frame to reciprocate in the front-back direction through the connecting rod.
[0010] According to some embodiments of the present invention, the knife removal frame is provided with two support plates arranged on the left and right and two limiting plates arranged in the front and back. The limiting plates are located on the upper side of the support plates. The side of the support plates is provided with slots arranged in the front and back direction. The sliding frame is arranged between the two support plates. The knife removal component abuts against the upper side of the support plate and is located between the two limiting plates. The two ends of the knife removal component are respectively inserted into the two slots.
[0011] According to some embodiments of the present invention, the slot is provided on the left side of the support plate located on the left side and the right side of the support plate located on the right side, or the slot is provided on the right side of the support plate located on the left side and the left side of the support plate located on the right side.
[0012] According to some embodiments of the present invention, at least two rotating rollers are provided, and the at least two rotating rollers are arranged at intervals along the front-back direction.
[0013] According to some embodiments of this utility model, at least two of the tool removal holder and the sliding frame are provided, and at least two of the sliding frames and at least two of the tool removal holder are arranged side by side in the left-right direction, and at least two of the tool removal holder and at least two of the sliding frames are arranged in a one-to-one correspondence.
[0014] According to some embodiments of the present invention, the pressure plate assembly includes a second driving member and a mounting bracket, both located on the upper side of the blade removal assembly. The second driving member is disposed on the frame, and the output end of the second driving member is connected to the upper side of the mounting bracket. The lower side of the mounting bracket is provided with the elastic pressure plate. The second driving member can drive the mounting bracket to move downward so that the lamp plate can be pressed onto the upper side of the plurality of blade removal components by the elastic pressure plate.
[0015] The plate-separating and strip-welding equipment according to a second aspect embodiment of the present invention includes the plate-separating mechanism as described above.
[0016] The plate-mounting and welding equipment according to the embodiments of the present utility model has at least the following beneficial effects: the above structure can effectively reduce the labor intensity of production personnel, the input of labor costs, and avoid the risk of injury to production personnel due to improper operation when operating manually.
[0017] According to a third aspect of the present invention, a panel light production line includes the panel strip welding equipment described above.
[0018] The panel light production line according to the present utility model has at least the following beneficial effects: the above structure can effectively reduce the labor intensity of production personnel, the input of human resources, and avoid the risk of injury to production personnel due to improper operation when operating manually.
[0019] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0020] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which: Figure 1 A structural diagram of one embodiment of the plate-separating mechanism of this utility model after removing some of the disassembly blades; Figure 2 for Figure 1 The diagram shows the structure of the plate separation mechanism after the pressure plate assembly has been removed. Figure 3 for Figure 2 The structural diagram of the blade removal assembly shown is shown. Figure 4 for Figure 1 A simplified schematic diagram of the panel splitting mechanism shown in the image when splitting the lamp panel; Figure 5 This is a structural diagram of the lamp panel.
[0021] Figure label: 100 racks; Tool removal assembly 200, tool removal holder 210, support plate 211, slot 211A, limit plate 212, sliding frame 220, drive assembly 230, first drive component 231, connecting rod 232; Pressure plate assembly 300, second drive component 310, mounting bracket 320; 400mm elastic pressure plate; Disassembly parts 500; Rotating roller 600; Rotary disk 700; Light panel 800, light strip 810; Pre-cut line S. Detailed Implementation
[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0023] In the description of this utility model, the use of terms such as first, second, third, fourth, and fifth is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of technical features indicated, or implicitly indicating the order of the technical features indicated.
[0024] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0025] In this utility model, unless otherwise explicitly defined, the terms "setting," "installing," and "connecting" should be interpreted broadly. For example, they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to a fixed connection, a detachable connection, or an integral molding; they can refer to a mechanical connection; they can refer to the internal connection of two components or the interaction between two components. Those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0026] Reference Figures 1 to 4 This utility model discloses a panel splitting mechanism, which includes a frame 100 and a splitting assembly 200 and a pressure plate assembly 300, both disposed on the frame 100. The pressure plate assembly 300 and the splitting assembly 200 are arranged vertically. The pressure plate assembly 300 is provided with an elastic pressure plate 400. The splitting assembly 200 is provided with multiple splitting blades 500 that can move upward and are arranged in a horizontal direction. Multiple splitting blades 500 are arranged side by side in a front-back direction. The pressure plate assembly 300 can press the lamp panel 800 onto the upper side of the multiple splitting blades 500 through the elastic pressure plate 400. The splitting assembly 200 can drive the corresponding splitting blades 500 to move upward to push the pressed lamp panel 800, thereby breaking the pre-cut line S on the lamp panel 800 and completing the splitting of the lamp panel 800 into multiple lamp strips 810.
[0027] Based on the above structure, refer to Figure 4 After the light panel 800 is placed on top of multiple disassembly pieces 500 (the light strips 810 of the placed light panel 800 are parallel to the left and right directions), the process by which the panel separating mechanism of this application splits the light panel 800 into multiple light strips 810 is as follows: 1. The pressure plate assembly 300 presses the light panel 800 onto the top of the multiple disassembly pieces 500 through the elastic pressure plate 400; 2. The disassembly piece assembly 200 drives the corresponding disassembly piece 500 to move upward to push the pressed light panel 800, causing the pre-cut line S on the light panel 800 to break. It can be seen that the upward movement of the disassembly piece 500 applies an upward force to the light panel 800, while the elastic pressure plate 400 applies a downward force to the light panel 800. Therefore, under the combined action of "upward pushing and downward pressing", the light panel 800 will separate along the pre-cut line S, thereby splitting the originally integral light panel 800 into multiple independent light strips 810. The disassembly of the aforementioned light panel 800 is done without human intervention, thus effectively reducing the labor intensity and labor costs of production personnel, and avoiding the risk of injury to production personnel due to improper operation when operated manually.
[0028] Reference Figure 1The pressure plate assembly 300 includes a second drive member 310 and a mounting bracket 320, both located on the upper side of the blade removal assembly 200. The second drive member 310 is mounted on the frame 100, and its output end is connected to the upper side of the mounting bracket 320. An elastic pressure plate 400 is provided on the lower side of the mounting bracket 320. The second drive member 310 can drive the mounting bracket 320 to move downward, so that the lamp plate 800 can be pressed onto the upper side of the multiple blade removal components 500 by the elastic pressure plate 400. The elastic pressure plate 400 can be made of elastic silicone, elastic pearl cotton, etc. The second drive member 310 can be made of a cylinder, a hydraulic cylinder, or an electric push rod, etc.
[0029] The tool removal assembly 200 includes a tool removal holder 210, a sliding frame 220, and a drive assembly 230.
[0030] Reference Figures 1 to 3 The tool removal holder 210 is mounted on the frame 100 and includes the aforementioned tool removal component 500. The sliding frame 220 is slidably mounted on the frame 100 via a slider and slide rail assembly. The sliding frame 220 includes a rotatable rotating roller 600, which is positioned in the left-right direction and located below the tool removal component 500. The drive assembly 230 is mounted on the frame 100 and connected to the sliding frame 220. The drive assembly 230 can drive the sliding frame 220 to move in the front-back direction, causing the rotating roller 600 to abut against the corresponding tool removal component 500, thereby driving the corresponding tool removal component 500 to move.
[0031] To accommodate the disassembly of the longer 800mm lamp panel, refer to... Figure 2 There are five of each of the tool removal holder 210 and the sliding holder 220. The five sliding holders 220 and the five tool removal holders 210 are arranged side by side in the left and right direction, and the five tool removal holders 210 and the five sliding holders 220 are arranged in a one-to-one correspondence.
[0032] It is understandable that the five tool removal holders 210 and the five sliding frames 220 are set in a one-to-one correspondence, that is, the rotating rollers 600 on the five sliding frames 220 can drive the tool removal parts 500 on the five tool removal holders 210 to move in a one-to-one correspondence.
[0033] In some embodiments, the tool holder 210 and the sliding holder 220 are each provided as one, six, etc.
[0034] In order to allow the lamp panel 800 to be fully disassembled, refer to Figure 3 Each sliding frame 220 has five rotating rollers 600, which are arranged at intervals along the front-to-back direction.
[0035] In some embodiments, the rotating rollers 600 on each sliding frame 220 are configured to be three, six, etc.
[0036] The drive assembly 230 is connected to the sliding frame 220, and the drive assembly 230 can drive the sliding frame 220 to move in the back-and-forth direction. Specifically, refer to... Figure 2 and Figure 3 The drive assembly 230 includes a first drive member 231 and five connecting rods 232. The first drive member 231 is mounted on the frame 100. The output end of the first drive member 231 is connected to five rotating disks 700. One end of each of the five connecting rods 232 is rotatably connected to one of the five sliding frames 220, and the other end of each of the five connecting rods 232 is rotatably connected to one of the five rotating disks 700. The other end of each connecting rod 232 is offset from the rotation axis of the corresponding rotating disk 700. The first drive member 231 can drive the five rotating disks 700 to rotate synchronously, so that the five sliding frames 220 can be driven to reciprocate in the front-back direction through the five connecting rods 232.
[0037] It is understood that in this embodiment, the first driving member 231 is a motor, the rotating disk 700 is rotatably mounted on the frame 100, and the five rotating disks 700 are synchronously connected through a sprocket and chain structure. The output end of the first driving member 231 is connected to one of the rotating disks 700. The first driving member 231 can drive one of the rotating disks 700 to rotate, so as to synchronously drive the other rotating disks 700 to rotate through the sprocket and chain structure.
[0038] In some embodiments, five first drive units 231 are provided, and the output terminals of the five first drive units 231 are connected to five rotating disks 700 in a one-to-one correspondence.
[0039] In some embodiments, the drive assembly 230 is connected to the sliding frame 220, and the drive assembly 230 can drive the sliding frame 220 to move in the back-and-forth direction. Specifically, the drive assembly 230 is provided with a linkage frame and a third drive member. The linkage frame is slidably mounted on the frame 100, and all five sliding frames 220 are connected to the linkage frame. The third drive member is mounted on the frame, and its output end is connected to the linkage frame. The third drive member can drive the linkage frame to move linearly, thereby driving all five sliding frames 222 to reciprocate in the back-and-forth direction. The third drive member can be configured as a cylinder, hydraulic cylinder, or electric push rod, etc.
[0040] The tool removal holder 210 is equipped with the aforementioned tool removal component 500. For details, please refer to... Figure 3The tool removal holder 210 is provided with two support plates 211 arranged on the left and right and two limiting plates 212 arranged in front and behind. The limiting plates 212 are located on the upper side of the support plates 211. The left side of the support plate 211 on the left and the right side of the support plate 211 on the right are provided with slots 211A. The sliding frame 220 is located between the corresponding two support plates 211. The tool removal component 500 abuts against the upper side of the support plate 211 and is located between the two limiting plates 212. The two ends of the tool removal component 500 are respectively inserted into the two slots 211A.
[0041] It is understood that in this embodiment, the slot 211A has a certain clearance space, allowing the tool removal component 500 to move upward by a preset distance; when the two ends of the tool removal component 500 are respectively inserted into the two slots 211A, the tool removal component 500 cannot move left or right; the multiple tool removal components 500 disposed between the two limiting plates 212 are arranged side by side in the front-back direction, so each tool removal component 500 is in a vertical state.
[0042] In some embodiments, slots 211A are provided on the right side of the support plate 211 on the left side and the left side of the support plate 211 on the right side.
[0043] This utility model also proposes a plate-separating and strip-welding equipment, which includes the aforementioned plate-separating mechanism. This structure effectively reduces the labor intensity and labor costs for production personnel, and avoids the risk of injury to production workers due to improper operation during direct manual handling.
[0044] This utility model further proposes a panel light production line, which includes the above-mentioned panel strip welding equipment. Through the above structure, the labor intensity of production personnel and labor cost input can be effectively reduced, and the risk of production personnel being injured due to improper operation during direct manual operation can be avoided.
[0045] Of course, this utility model is not limited to the above-described embodiments. Those skilled in the art can make equivalent modifications or substitutions without departing from the spirit of this utility model. All such equivalent modifications and substitutions are included within the scope defined by the claims of this application.
Claims
1. A plate-splitting mechanism, characterized in that: The system includes a frame (100), and a blade removal assembly (200) and a pressure plate assembly (300) both disposed on the frame (100). The pressure plate assembly (300) and the blade removal assembly (200) are arranged vertically. The pressure plate assembly (300) is provided with an elastic pressure plate (400). The blade removal assembly (200) is provided with blade removal components (500) that are movable upwards and arranged in the left-right direction. Multiple blade removal components (500) are provided and arranged side by side in the front-back direction. The pressure plate assembly (300) can press the lamp plate (800) onto the upper side of the multiple disassembly pieces (500) through the elastic pressure plate (400). The disassembly assembly (200) can drive the corresponding disassembly piece (500) to move to push the pressed lamp plate (800), so that the pre-cut line (S) on the lamp plate (800) is broken to complete the work of splitting the lamp plate (800) into multiple lamp strips (810).
2. The plate-separating mechanism according to claim 1, characterized in that: The blade removal assembly (200) includes: A tool removal holder (210) is provided on the frame (100), and the tool removal holder (210) is provided with the tool removal component (500). A sliding frame (220) is slidably disposed on the frame (100). The sliding frame (220) is provided with a rotatable rotating roller (600). The rotating roller (600) is arranged in the left-right direction and is located below the tool removal component (500). A drive assembly (230) is disposed on the frame (100), and the drive assembly (230) is connected to the sliding frame (220), wherein, The drive assembly (230) can drive the sliding frame (220) to move in the front-back direction, so that the rotating roller (600) abuts against the corresponding blade removal component (500), thereby driving the corresponding blade removal component (500) to move.
3. The plate-separating mechanism according to claim 2, characterized in that: The drive component (230) includes: A first drive unit (231) is disposed on the frame (100), and a rotating disk (700) is connected to the output end of the first drive unit (231). A connecting rod (232) has one end rotatably connected to the sliding frame (220) and the other end rotatably connected to the rotating disk (700). The other end of the connecting rod (232) is offset from the rotation axis of the rotating disk (700). The first driving member (231) can drive the rotating disk (700) to rotate so that the sliding frame (220) can be driven to reciprocate in the front-back direction via the connecting rod (232).
4. The plate-separating mechanism according to claim 2, characterized in that: The tool removal holder (210) is provided with two support plates (211) arranged on the left and right and two limiting plates (212) arranged in front and back. The limiting plates (212) are located on the upper side of the support plates (211). The side of the support plate (211) is provided with a slot (211A) arranged in the front and back direction. The sliding frame (220) is located between the two support plates (211). The tool removal component (500) abuts against the upper side of the support plate (211) and is located between the two limiting plates (212). The two ends of the tool removal component (500) are respectively inserted into the two slots (211A).
5. A plate-separating mechanism according to claim 4, characterized in that: The slot (211A) is provided on the left side of the support plate (211) located on the left side and on the right side of the support plate (211) located on the right side. Alternatively, the slot (211A) may be provided on the right side of the support plate (211) on the left side and on the left side of the support plate (211) on the right side.
6. A plate-separating mechanism according to claim 2, characterized in that: The rotating roller (600) is configured to be at least two, and the at least two rotating rollers (600) are arranged sequentially at intervals in the front-back direction.
7. A plate-separating mechanism according to claim 2, characterized in that: The tool removal holder (210) and the sliding holder (220) are both provided in at least two. The at least two sliding holders (220) and the at least two tool removal holders (210) are arranged side by side in the left and right direction. The at least two tool removal holders (210) and the at least two sliding holders (220) are arranged in a one-to-one correspondence.
8. A plate-separating mechanism according to claim 1, characterized in that: The pressure plate assembly (300) includes a second drive member (310) and a mounting bracket (320) both located on the upper side of the blade assembly (200). The second drive member (310) is disposed on the frame (100), and the output end of the second drive member (310) is connected to the upper side of the mounting bracket (320). The elastic pressure plate (400) is provided on the lower side of the mounting bracket (320). The second drive member (310) can drive the mounting bracket (320) to move downward so that the lamp plate (800) can be pressed onto the upper side of the plurality of disassembly blades (500) by the elastic pressure plate (400).
9. A plate-mounting and strip-welding equipment, characterized in that: Includes the plate-separating mechanism as described in any one of claims 1-8.
10. A panel light production line, characterized in that: Includes the panel strip welding equipment as described in claim 9.