Aluminum alloy door and window installation slotting machine

Abstract

The utility model relates to slotting mechanical technical field discloses a kind of aluminium alloy door and window installation slotting machine, including workbench, conveyer belt, second motor, cutting knife, protective cover, clamping mechanism, positioning mechanism, position adjusting mechanism and dust collection mechanism, the conveyer belt is installed on the upper surface of the workbench, the second motor is fixed on the lower surface of third support block, the cutting knife is installed on the output shaft of the second motor, this aluminium alloy door and window installation slotting machine utilizes conveyer belt, clamping mechanism and positioning mechanism can be realized to workpiece automatic positioning, quickly realize cutting knife and the cutting position on workpiece corresponding together, high degree of automation is also time-saving and labor-saving;In addition, different positions of workpiece can be cut using position adjusting mechanism, and the applicability is strong.

Description

Technical Field

[0001] This utility model relates to the field of grooving machinery technology, specifically to a grooving machine for installing aluminum alloy doors and windows. Background Technology

[0002] In the processing of aluminum alloy doors and windows, the grooving machine is a key piece of equipment, and its performance directly affects processing efficiency and product quality. A search revealed Chinese patent number CN202422332112.9, which discloses an aluminum alloy door and window grooving machine. The machine includes a worktable with a conveyor belt mounted on its top. First cylinders are installed on both sides of the top of the worktable from front to back. A second cylinder is installed on the upper output end of each of the first cylinders. A limit plate is installed on the inner output end of the second cylinder. Guide wheels are provided on both sides of the outer wall of the limit plate. A third cylinder is screwed to the top of the worktable, and its lower output end penetrates the worktable and is mounted on a base. This device can absorb and collect dust and debris generated during grooving, preventing them from flying into the air. This not only protects the working environment but also safeguards the health of workers. It is highly safe, easy to use, and practical, meeting the needs of the current market.

[0003] However, the above solution still has its drawbacks. After the workpiece is placed on the conveyor belt, the conveyor belt needs to be started manually to continuously adjust the position of the workpiece in order to align the position to be cut on the workpiece with the cutting blade. This results in low automation and is also time-consuming. In addition, the cutting blade can only move straight up and down, which makes the cutting method of the workpiece relatively simple and has poor applicability. Utility Model Content

[0004] To address the shortcomings of existing technologies, the purpose of this utility model is to provide an aluminum alloy door and window installation grooving machine. This machine aims to improve upon the previous method of manually starting the conveyor belt and continuously adjusting the position of the workpiece after it has been placed on the conveyor belt, so as to align the position to be cut on the workpiece with the cutting blade. This method is not only low in automation but also time-consuming. In addition, the cutting blade can only move straight up and down, resulting in a limited cutting method and poor applicability.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A grooving machine for installing aluminum alloy doors and windows includes a worktable, a conveyor belt, a second motor, a cutting blade, a protective cover, a clamping mechanism, a positioning mechanism, a position adjustment mechanism, and a dust collection mechanism. The conveyor belt is mounted on the upper surface of the worktable. The second motor is fixed to the lower surface of a third support block. The cutting blade is mounted on the output shaft of the second motor. The protective cover is fixed to the outer wall of the third support block, and the protective cover and the cutting blade are correspondingly arranged. The clamping mechanism is mounted on the worktable and is used to align and clamp the aluminum alloy doors and windows. The positioning mechanism is mounted on the worktable and is used to restrict and position the aluminum alloy doors and windows. The position adjustment mechanism is mounted on the worktable and is used to adjust the position of the cutting blade. The dust collection mechanism is mounted on the worktable and the protective cover and is used to collect dust and debris.

[0006] Preferably, the clamping mechanism includes a first cylinder, a base, a second cylinder, and a horizontal plate. The cylinder barrel of the first cylinder is fixed to the upper surface of the worktable, the upper end of the piston rod of the first cylinder is fixed to the lower surface of the base, the cylinder barrel of the second cylinder is fixed to the upper surface of the base, and the end of the piston rod of the second cylinder is fixed to the outer wall of the horizontal plate.

[0007] Preferably, the positioning mechanism includes a slide rail, a slider, a locking element, an L-shaped rod, a first support block, a third cylinder, a baffle, and a photoelectric switch. The slide rail is fixed to the upper surface of the worktable, the slider is slidably mounted on the slide rail, and the locking element is threaded through the slider. One end of the L-shaped rod is fixed to the upper surface of the slider, and the other end of the L-shaped rod is fixed to the outer wall of the first support block. The cylinder of the third cylinder is fixed to the upper surface of the first support block, the piston rod end of the third cylinder is fixed to the baffle, and the photoelectric switch is fixed to the lower surface of the first support block.

[0008] Preferably, the position adjustment mechanism includes a first displacement component, a second displacement component, a connecting block, a fourth cylinder, a second support block, a first motor, and a third support block. The first displacement component is mounted on the lower surface of the worktable, and the second displacement component is fixed to the moving block of the first displacement component. The connecting block is fixed to the moving block of the second displacement component. The cylinder barrel of the fourth cylinder is fixed to the upper surface of the connecting block, and the piston rod end of the fourth cylinder is fixed to the upper surface of the second support block. The first motor is fixed to the upper surface of the second support block, and the lower end of the output shaft of the first motor is fixed to the upper surface of the third support block.

[0009] Preferably, the first displacement component and the second displacement component are perpendicular to each other, and the first displacement component, the second displacement component and the fourth cylinder realize the movement of the cutting blade along the X-axis, Y-axis and Z-axis.

[0010] Preferably, the dust collection mechanism includes a housing, a suction hose, a suction fan, a connecting pipe, a filter plate, a dust collection box, an LED light, and a weight sensor. The housing is fixed to the outer wall of the workbench. One end of the suction hose is attached to the housing, and the other end is attached to the protective cover. The suction fan is fixed to the outer wall of the housing. One end of the connecting pipe is attached to the suction fan, and the other end is located inside the housing. The filter plate is fixed inside the housing, and the filter plate and the connecting pipe are correspondingly arranged. The weight sensor and the dust collection box are both installed inside the housing. The LED light is installed on the outer wall of the housing, and the weight sensor and the LED light are electrically connected together.

[0011] Preferably, the worktable has a through hole through which the fourth cylinder and the third cylinder pass.

[0012] Preferably, the inner cavities of the housing, the protective cover, and the vacuum hose are all interconnected, and a controller is provided on the workbench.

[0013] Compared with the prior art, the beneficial effects of this utility model are: The grooving machine of this utility model can automatically position the workpiece by using a conveyor belt, clamping mechanism and positioning mechanism, and quickly align the cutting blade with the position to be cut on the workpiece. It is highly automated and saves time and effort. In addition, the position adjustment mechanism can cut at different positions of the workpiece, making it highly applicable. Attached Figure Description

[0014] Figure 1 This is a structural schematic diagram of an aluminum alloy door and window installation grooving machine.

[0015] Figure 2 A diagram showing the relationship between the clamping mechanism, the positioning mechanism, and the position adjustment mechanism provided in the embodiments of this application.

[0016] Figure 3 A schematic diagram of the position adjustment mechanism provided in the embodiments of this application.

[0017] Figure 4 A schematic diagram of the dust collection mechanism provided in the embodiments of this application.

[0018] Figure 5 A cross-sectional view of the housing provided for an embodiment of this application.

[0019] Figure 6 A diagram showing the relationship between the housing, dust collection box, and weight sensor provided for embodiments of this application.

[0020] In the attached diagram: 110 - Workbench; 120 - Conveyor belt; 130 - Clamping mechanism; 131 - First cylinder; 132 - Base; 133 - Second cylinder; 134 - Horizontal plate; 140 - Positioning mechanism; 141 - Slide rail; 142 - Slider; 143 - Locking element; 144 - L-shaped rod; 145 - First support block; 146 - Third cylinder; 147 - Baffle; 148 - Photoelectric switch; 150 - Position adjustment mechanism; 151 - First displacement assembly; 152 - Second displacement assembly Components; 153-Connecting block; 154-Fourth cylinder; 155-Second support block; 156-First motor; 157-Third support block; 160-Second motor; 170-Cut blade; 180-Protective cover; 190-Dust collection mechanism; 1901-Housing; 1902-Dust suction hose; 1903-Dust suction fan; 1904-Connecting pipe; 1905-Filter plate; 1906-Dust collection box; 1907-LED light; 1908-Weight sensor; 191-Through hole. Detailed Implementation

[0021] Example 1: A preferred embodiment of this utility model provides an aluminum alloy door and window installation grooving machine, including a workbench 110, a conveyor belt 120, a second motor 160, a cutting blade 170, a protective cover 180, a clamping mechanism 130, a positioning mechanism 140, a position adjustment mechanism 150, and a dust collection mechanism 190. The conveyor belt 120 is installed on the upper surface of the workbench 110, the second motor 160 is fixed on the lower surface of the third support block 157, the cutting blade 170 is installed on the output shaft of the second motor 160, and the protective cover 180 is fixed on the outer wall of the third support block 157. The protective cover 180 and the cutting blade 170 are correspondingly arranged. The clamping mechanism 130 is installed on the workbench 110. The clamping mechanism 130 is used to align and clamp aluminum alloy doors and windows. The clamping mechanism 130 includes a first cylinder 131, a base 132, a second cylinder 133 and a horizontal plate 134. The cylinder barrel of the first cylinder 131 is fixed on the upper surface of the workbench 110, the upper end of the piston rod of the first cylinder 131 is fixed on the lower surface of the base 132, the cylinder barrel of the second cylinder 133 is fixed on the upper surface of the base 132, and the end of the piston rod of the second cylinder 133 is fixed on the outer wall of the horizontal plate 134. The positioning mechanism 140 is installed on the workbench 110. The positioning mechanism 140 is used to restrict and position aluminum alloy doors and windows. The positioning mechanism 140 includes a slide rail 141, a slider 142, a locking element 143, an L-shaped rod 144, a first support block 145, a third cylinder 146, a baffle 147, and a photoelectric switch 148. The slide rail 141 is fixed on the upper surface of the workbench 110. The slider 142 is slidably disposed on the slide rail 141. The locking element 143 is threaded through the slider 142. One end of the L-shaped rod 144 is fixed on the upper surface of the slider 142, and the other end of the L-shaped rod 144 is fixed on the outer wall of the first support block 145. The cylinder of the third cylinder 146 is fixed on the upper surface of the first support block 145, and the piston rod end of the third cylinder 146 is fixed on the baffle 147. The photoelectric switch 148 is fixed on the lower surface of the first support block 145. A position adjustment mechanism 150 is installed on the workbench 110, and the position adjustment mechanism 150 is configured to adjust the position of the cutting blade 170; a dust collection mechanism 190 is installed on the workbench 110 and the protective cover 180, and the dust collection mechanism 190 is configured to collect dust and debris.

[0022] Example 2: A preferred embodiment of this utility model provides an aluminum alloy door and window installation grooving machine, which differs from the above embodiment only in that: the position adjustment mechanism 150 includes a first displacement component 151, a second displacement component 152, a connecting block 153, a fourth cylinder 154, a second support block 155, a first motor 156, and a third support block 157. The first displacement component 151 is mounted on the lower surface of the workbench 110, the second displacement component 152 is fixed on the moving block of the first displacement component 151, and the connecting block 153 is fixed on the second displacement component 152. On the moving block, the cylinder of the fourth cylinder 154 is fixed on the upper surface of the connecting block 153, the piston rod end of the fourth cylinder 154 is fixed on the upper surface of the second support block 155, the first motor 156 is fixed on the upper surface of the second support block 155, the lower end of the output shaft of the first motor 156 is fixed on the upper surface of the third support block 157, the first displacement component 151 and the second displacement component 152 are perpendicular to each other, and the first displacement component 151, the second displacement component 152 and the fourth cylinder 154 realize the movement of the cutting blade 170 along the X-axis, Y-axis and Z-axis.

[0023] Example 3: A preferred embodiment of this utility model provides an aluminum alloy door and window installation grooving machine, which differs from the above embodiments only in that: the dust collection mechanism 190 includes a housing 1901, a suction hose 1902, a suction fan 1903, a connecting pipe 1904, a filter plate 1905, a dust collection box 1906, an LED light 1907, and a weight sensor 1908. The housing 1901 is fixed to the outer wall of the workbench 110. One end of the suction hose 1902 is disposed on the housing 1901, and the other end of the suction hose 1902 is disposed on the protective cover 180. The suction fan 1903 is fixed to the outer wall of the housing 1901, and one end of the connecting pipe 1904 is disposed on the suction fan 1903. The other end is set inside the housing 1901. The filter plate 1905 is fixed inside the housing 1901. The filter plate 1905 and the connecting pipe 1904 are set accordingly. The weight sensor 1908 and the dust collection box 1906 are both installed inside the housing 1901. The LED light 1907 is installed on the outer wall of the housing 1901. The weight sensor 1908 and the LED light 1907 are electrically connected together. A through hole 191 is opened on the workbench 110. The fourth cylinder 154 and the third cylinder 146 pass through the through hole 191. The through hole 191 facilitates the movement of the fourth cylinder 154 and the third cylinder 146. The inner cavities of the housing 1901, the protective cover 180 and the suction hose 1902 are all interconnected. A controller is set on the workbench 110.

[0024] Specifically, in use, according to the model of the workpiece, move the slider 142, adjust the position of the baffle 147, and after adjustment, hold the slider 142 and rotate the locking member 143. The lower end of the locking member 143 presses against the outer wall of the slide rail 141, fixing the slider 142 onto the slide rail 141. Then, place the workpiece on the conveyor belt 120. The conveyor belt 120 moves the workpiece. When the photoelectric switch 148 detects the presence of the workpiece, the photoelectric switch 148 transmits a signal to the controller. The controller controls the third cylinder 146, the first cylinder 131, and the second cylinder 133 to work. The conveyor belt 120 stops working, and the extension of the piston rod of the third cylinder 146 drives the baffle 147. 47. The cylinder moves downward to block the workpiece. Then, the piston rod of the first cylinder 131 extends and retracts, causing the horizontal plate 134 to move up and down. The piston rod of the second cylinder 133 extends and retracts, causing the horizontal plate 134 to move left and right. Under the combined action of the first cylinder 131 and the second cylinder 133, the two horizontal plates 134 clamp and fix the workpiece, thus fixing and positioning it. After a specified time, the controller controls the first displacement component 151, the second displacement component 152, the fourth cylinder 154, the first motor 156, and the second motor 160 to work. The first displacement component 151 moves the cutting blade 170 longitudinally, and the second displacement component 152 moves the cutting blade 170 longitudinally. Lateral movement is achieved by the fourth cylinder 154 moving the cutting blade 170 vertically, the first motor 156 rotating the cutting blade 170 to adjust its position, and the second motor 160 rotating the cutting blade 170. According to set instructions, the controller controls the first displacement component 151, the second displacement component 152, the fourth cylinder 154, the first motor 156, and the second motor 160 to perform grooving on the workpiece. After grooving, the controller controls the conveyor belt 120 to transport the workpiece to the next station. During the grooving process, the dust collector 1903 guides the dust and debris generated during grooving into the housing 1901 through the dust collector hose 1902. Weight sensors... The weight sensor 1908 detects the weight of the dust collection box 1906. When the weight sensor 1908 detects that the weight of the dust collection box 1906 has reached the preset value, the weight sensor 1908 transmits a signal to the LED light 1907, and the LED light 1907 lights up to remind the worker to empty the debris. This aluminum alloy door and window installation grooving machine can automatically position the workpiece using the conveyor belt 120, clamping mechanism 130 and positioning mechanism 140, and quickly align the cutting blade 170 with the position to be cut on the workpiece. It is highly automated and saves time and effort. In addition, the position adjustment mechanism 150 can be used to cut at different positions of the workpiece, making it highly adaptable.

[0025] The above description is only a specific embodiment of the present utility model, but the technical features of the present utility model are not limited thereto. Any changes or modifications made by those skilled in the art within the scope of the present utility model are covered by the patent scope of the present utility model.

Claims

1. A grooving machine for installing aluminum alloy doors and windows, characterized in that, The device includes a workbench (110), a conveyor belt (120), a second motor (160), a cutting blade (170), a protective cover (180), a clamping mechanism (130), a positioning mechanism (140), a position adjustment mechanism (150), and a dust collection mechanism (190). The conveyor belt (120) is installed on the upper surface of the workbench (110), the second motor (160) is fixed on the lower surface of the third support block (157), the cutting blade (170) is installed on the output shaft of the second motor (160), and the protective cover (180) is fixed on the outer wall of the third support block (157). The protective cover (180) and the cutting blade (170) are arranged correspondingly. The clamping mechanism (130) is installed on the workbench (110), and the clamping mechanism (130) is used to align and clamp aluminum alloy doors and windows; The positioning mechanism (140) is installed on the workbench (110), and the positioning mechanism (140) is used to restrict and position the aluminum alloy doors and windows. The position adjustment mechanism (150) is mounted on the worktable (110), and the position adjustment mechanism (150) is configured to adjust the position of the cutting blade (170); The dust collection mechanism (190) is installed on the workbench (110) and the protective cover (180), and the dust collection mechanism (190) is configured to collect dust and debris.

2. The aluminum alloy door and window installation grooving machine according to claim 1, characterized in that, The clamping mechanism (130) includes a first cylinder (131), a base (132), a second cylinder (133), and a horizontal plate (134). The cylinder barrel of the first cylinder (131) is fixed on the upper surface of the workbench (110), the upper end of the piston rod of the first cylinder (131) is fixed on the lower surface of the base (132), the cylinder barrel of the second cylinder (133) is fixed on the upper surface of the base (132), and the end of the piston rod of the second cylinder (133) is fixed on the outer wall of the horizontal plate (134).

3. The aluminum alloy door and window installation grooving machine according to claim 1, characterized in that, The positioning mechanism (140) includes a slide rail (141), a slider (142), a locking member (143), an L-shaped rod (144), a first support block (145), a third cylinder (146), a baffle (147), and a photoelectric switch (148). The slide rail (141) is fixed on the upper surface of the worktable (110), the slider (142) is slidably disposed on the slide rail (141), and the locking member (143) is threaded through the slider (142). One end of the L-shaped rod (144) is fixed to the upper surface of the slider (142), and the other end of the L-shaped rod (144) is fixed to the outer wall of the first support block (145). The cylinder of the third cylinder (146) is fixed to the upper surface of the first support block (145), and the piston rod end of the third cylinder (146) is fixed to the baffle (147). The photoelectric switch (148) is fixed to the lower surface of the first support block (145).

4. The aluminum alloy door and window installation grooving machine according to claim 3, characterized in that, The position adjustment mechanism (150) includes a first displacement component (151), a second displacement component (152), a connecting block (153), a fourth cylinder (154), a second support block (155), a first motor (156), and a third support block (157). The first displacement component (151) is mounted on the lower surface of the worktable (110), and the second displacement component (152) is fixed on the moving block of the first displacement component (151). The connecting block (153) is fixed on the moving block of the second displacement assembly (152), the cylinder of the fourth cylinder (154) is fixed on the upper surface of the connecting block (153), the piston rod end of the fourth cylinder (154) is fixed on the upper surface of the second support block (155), the first motor (156) is fixed on the upper surface of the second support block (155), and the lower end of the output shaft of the first motor (156) is fixed on the upper surface of the third support block (157).

5. The aluminum alloy door and window installation grooving machine according to claim 4, characterized in that, The first displacement component (151) and the second displacement component (152) are perpendicular to each other. The first displacement component (151), the second displacement component (152) and the fourth cylinder (154) realize the movement of the cutting blade (170) along the X-axis, Y-axis and Z-axis.

6. The aluminum alloy door and window installation grooving machine according to claim 1, characterized in that, The dust collection mechanism (190) includes a housing (1901), a suction hose (1902), a suction fan (1903), a connecting pipe (1904), a filter plate (1905), a dust collection box (1906), an LED light (1907), and a weight sensor (1908). The housing (1901) is fixed to the outer wall of the workbench (110). One end of the suction hose (1902) is disposed on the housing (1901), and the other end of the suction hose (1902) is disposed on the protective cover (180). The suction fan (1903) is fixed to the outer wall of the housing (1901). One end of the connecting pipe (1904) is disposed on the vacuum fan (1903), and the other end of the connecting pipe (1904) is disposed inside the housing (1901). The filter plate (1905) is fixed inside the housing (1901). The filter plate (1905) and the connecting pipe (1904) are disposed correspondingly. The weight sensor (1908) and the dust collection box (1906) are both installed inside the housing (1901). The LED light (1907) is installed on the outer wall of the housing (1901). The weight sensor (1908) and the LED light (1907) are electrically connected together.

7. The aluminum alloy door and window installation grooving machine according to claim 4, characterized in that, The workbench (110) has a through hole (191), through which the fourth cylinder (154) and the third cylinder (146) pass.

8. The aluminum alloy door and window installation grooving machine according to claim 6, characterized in that, The inner cavities of the housing (1901), the protective cover (180), and the vacuum hose (1902) are all interconnected, and a controller is provided on the workbench (110).

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