Positioning device for worm machining

Abstract

The utility model discloses a positioning device for worm processing, including base, the utility model discloses in the process of using, through the connecting ear of four end angles of base, be convenient for with the bolt installation of this device in the processing equipment suitable position, place the worm of waiting for processing between two three -jaw chucks, according to the length of the worm of waiting for processing, start drive motor drive bidirectional screw rotation, and then drive two moving plate each other close, to different length's worm can be adapted, and the two ends of the worm of waiting for processing are clamped fixed through three -jaw chuck respectively, through three -jaw chuck to adapt to different diameter's worm, start servo motor can drive adjacent three -jaw chuck and rotate, to drive worm and rotate, through the rotation of worm, to adapt the polishing processing of worm.

Description

Technical Field

[0001] This utility model relates to the field of worm gear processing technology, specifically a positioning device for worm gear processing. Background Technology

[0002] As a core component in mechanical transmission systems, the tooth profile accuracy and pitch error of worm gears directly determine transmission efficiency and operational stability. The positioning accuracy before machining is a key prerequisite for ensuring that the above parameters meet the standards.

[0003] Most existing positioning devices for worm gear machining can only accommodate worms of specific sizes, making them inadequate for positioning worms of different lengths and diameters. Furthermore, existing positioning devices lack flexibility, making it difficult to rotate or move the worm after it has been positioned, which hinders the polishing process and introduces certain inconveniences. Utility Model Content

[0004] The purpose of this invention is to provide a positioning device for worm gear machining to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a positioning device for worm gear machining, comprising a base, an mounting frame rotatably mounted on the top of the base, a rotating component on the top of the base for rotating the mounting frame, a bidirectional screw rotatably mounted inside the mounting frame, a drive motor on one side of the mounting frame, the output shaft of the drive motor passing through the mounting frame and connected to the bidirectional screw, two movable plates slidably mounted inside the mounting frame, the two movable plates being threadedly connected to the bidirectional screw via two oppositely oriented threads on the bidirectional screw, a three-jaw chuck rotatably mounted on one opposite end of each of the two movable plates, a servo motor on one side of the movable plate, the output shaft of the servo motor passing through the movable plate and connected to the adjacent three-jaw chuck.

[0006] Preferably, the rotating assembly includes a rotating column, a worm gear, a fixed plate, a worm, and a reduction motor. The rotating column is rotatably mounted on the top of the base, and the top of the rotating column is connected to the mounting frame. The worm gear is fixedly sleeved on the outside of the rotating column. Two fixed plates are fixedly disposed on the top of the base, and a worm is rotatably mounted between the two fixed plates. The worm meshes with the worm gear. The reduction motor is disposed outside the fixed plate, and the output shaft of the reduction motor passes through the fixed plate and is connected to the worm.

[0007] Preferably, the base has a first annular groove at the top, and the mounting frame has support columns on both sides at the bottom, with the bottoms of the two support columns slidably disposed within the first annular groove.

[0008] Preferably, the base has connecting ears at each of its four bottom corners.

[0009] Preferably, a limiting rod is provided inside the mounting frame, and the movable plate is slidably sleeved on the limiting rod.

[0010] Preferably, one side of the movable plate is provided with a second annular groove, and the top and bottom of one side of the three-jaw chuck are provided with sliding columns, and both sliding columns are slidably disposed in the second annular groove.

[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. In use, the four connecting ears at the four corners of the base facilitate the installation of this device onto the appropriate position on the processing equipment using bolts. Place the worm gear to be processed between the two three-jaw chucks. Depending on the length of the worm gear, start the drive motor to drive the bidirectional screw to rotate, which in turn drives the two moving plates to move closer together, thus accommodating worm gears of different lengths. Clamp and fix both ends of the worm gear to be processed using the three-jaw chucks. The three-jaw chucks are used to accommodate worm gears of different diameters. Starting the servo motor drives the adjacent three-jaw chucks to rotate, thereby driving the worm gear to rotate. The rotation of the worm gear facilitates the grinding and polishing process.

[0012] 2. In use, the rotating component can drive the mounting frame and the worm gear inside to be processed to rotate. Specifically, the geared motor is started to drive the worm gear to rotate, which in turn drives the rotating column to rotate through the worm wheel, and finally drives the mounting frame to rotate. The rotation of the mounting frame allows the entire worm gear to be processed to rotate, thereby improving the flexibility of the positioning device and eliminating the need for frequent movement of the processing equipment to process it, thus improving the processing efficiency of the worm gear. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall device of this utility model; Figure 2 This is a schematic diagram of the internal structure of the mounting frame in this utility model; Figure 3 This is a schematic diagram showing the positions of the rotating component and the support column in this utility model; Figure 4 This is a schematic diagram of the rotating component in this utility model; Figure 5 This is a schematic diagram of the structure of the second annular groove and the sliding column in this utility model.

[0014] In the diagram: 1. Base; 2. Rotating assembly; 21. Rotating column; 22. Worm gear; 23. Fixing plate; 24. Worm; 25. Gear motor; 3. Mounting frame; 4. Bidirectional screw; 5. Drive motor; 6. Moving plate; 7. Three-jaw chuck; 8. Servo motor; 9. Limiting rod; 10. Connecting lug; 11. Support column; 12. First annular groove; 13. Second annular groove; 14. Sliding column. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figure 1-5 This utility model provides a technical solution: Example: A positioning device for worm gear machining: A positioning device for worm gear machining includes a base 1, a mounting frame 3 rotatably mounted on the top of the base 1, a rotating component 2 on the top of the base 1 for rotating the mounting frame 3, a bidirectional screw 4 rotatably mounted inside the mounting frame 3, a drive motor 5 on one side of the mounting frame 3, the output shaft of the drive motor 5 passing through the mounting frame 3 and connected to the bidirectional screw 4, two movable plates 6 slidably mounted inside the mounting frame 3, the two movable plates 6 being threadedly connected to the bidirectional screw 4 through two sections of opposite threads on the bidirectional screw 4, a three-jaw chuck 7 rotatably mounted on one end of each of the two movable plates 6, a servo motor 8 on one side of the movable plate 6, the output shaft of the servo motor 8 passing through the movable plate 6 and connected to the adjacent three-jaw chuck 7.

[0017] In this embodiment, based on the length of the worm to be processed, the drive motor 5 is started to drive the bidirectional screw 4 to rotate, which in turn drives the two moving plates 6 to move closer to each other, thus accommodating worms of different lengths. The two ends of the worm to be processed are clamped and fixed by the three-jaw chuck 7, which is used to accommodate worms of different diameters. The servo motor 8 is started to drive the adjacent three-jaw chuck 7 to rotate, thereby driving the worm to rotate. The rotation of the worm facilitates the grinding and polishing process of the worm.

[0018] The rotating assembly 2 includes a rotating column 21, a worm gear 22, a fixed plate 23, a worm 24, and a geared motor 25. The rotating column 21 is rotatably mounted on the top of the base 1, and the top of the rotating column 21 is connected to the mounting frame 3. The worm gear 22 is fixedly sleeved on the outside of the rotating column 21. Two fixed plates 23 are fixedly installed on the top of the base 1, and the worm 24 is rotatably mounted between the two fixed plates 23. The worm 24 is meshed with the worm gear 22. The geared motor 25 is located outside the fixed plate 23, and the output shaft of the geared motor 25 passes through the fixed plate 23 and is connected to the worm 24.

[0019] In this embodiment, the starting geared motor 25 drives the worm gear 24 to rotate, which in turn drives the rotating column 21 to rotate through the worm wheel 22, and finally drives the mounting frame 3 to rotate. The rotation of the mounting frame 3 allows the entire worm gear to be processed to rotate, thereby improving the flexibility of the positioning device and eliminating the need for frequent movement of the processing equipment for processing.

[0020] The base 1 has a first circular groove 12 on the top, and the mounting frame 3 has support columns 11 on both sides of the bottom. The bottom of the two support columns 11 is slidably set in the first circular groove 12.

[0021] In this embodiment, when the mounting frame 3 rotates, the two support columns 11 rotate within the first annular groove 12 to improve the stability of the rotation of the mounting frame 3.

[0022] The base 1 has connecting ears 10 at each of the four corners at the bottom.

[0023] In this embodiment, the connecting ears 10 at the four corners of the base 1 facilitate the installation of the device on a suitable position on the processing equipment by bolts.

[0024] The mounting frame 3 is equipped with a limit rod 9, and the movable plate 6 is slidably sleeved on the limit rod 9.

[0025] In this embodiment, the limiting rod 9 is used to limit the lateral movement of the moving plate 6, thus ensuring the smoothness of the lateral movement of the moving plate 6.

[0026] The movable plate 6 has a second annular groove 13 on one side, and the three-jaw chuck 7 has sliding posts 14 on the top and bottom of one side, and both sliding posts 14 are slidably disposed in the second annular groove 13.

[0027] In this embodiment, when the three-jaw chuck 7 rotates, the two sliding pins 14 rotate within the second annular groove 13. This arrangement improves the stability of the rotation process of the three-jaw chuck 7.

[0028] Working principle: The four connecting ears 10 at the four corners of the base 1 facilitate the installation of this device on a suitable position on the processing equipment using bolts. The worm gear 24 to be processed is placed between two three-jaw chucks 7. Depending on the length of the worm gear to be processed, the drive motor 5 is started to drive the bidirectional screw 4 to rotate, which in turn drives the two moving plates 6 to move closer to each other, thus accommodating worm gears of different lengths. The two ends of the worm gear to be processed are clamped and fixed by the three-jaw chucks 7 respectively. The three-jaw chucks 7 are used to accommodate worm gears of different diameters. The servo motor 8 is started to drive the adjacent three-jaw chucks 7 to rotate, thereby driving the worm gear to rotate. The rotation of the worm gear facilitates the grinding and polishing process of the worm gear.

[0029] The rotating component 2 can drive the mounting frame 3 and the worm gear inside it to rotate. Specifically, the geared motor 25 is started to drive the worm gear 24 to rotate, which in turn drives the rotating column 21 to rotate through the worm wheel 22, and finally drives the mounting frame 3 to rotate. The rotation of the mounting frame 3 allows the entire worm gear to be processed to rotate, thereby improving the flexibility of the positioning device and eliminating the need for frequent movement of the processing equipment to process it, thus improving the processing efficiency of the worm gear.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A positioning device for worm gear machining, characterized in that: The system includes a base (1), a mounting frame (3) is rotatably mounted on the top of the base (1), a rotating component (2) is provided on the top of the base (1), the rotating component (2) is used to rotate the mounting frame (3), a bidirectional screw (4) is rotatably mounted inside the mounting frame (3), a drive motor (5) is provided on one side of the mounting frame (3), the output shaft of the drive motor (5) passes through the mounting frame (3) and is connected to the bidirectional screw (4), two movable plates (6) are slidably arranged inside the mounting frame (3), the two movable plates (6) are respectively threaded to the bidirectional screw (4) through two opposite threads on the bidirectional screw (4), a three-jaw chuck (7) is rotatably mounted on one end of each of the two movable plates (6), a servo motor (8) is provided on one side of the movable plate (6), the output shaft of the servo motor (8) passes through the movable plate (6) and is connected to the adjacent three-jaw chuck (7).

2. The positioning device for worm gear machining according to claim 1, characterized in that: The rotating assembly (2) includes a rotating column (21), a worm gear (22), a fixed plate (23), a worm (24), and a geared motor (25). The rotating column (21) is rotatably mounted on the top of the base (1). The top of the rotating column (21) is connected to the mounting frame (3). The worm gear (22) is fixedly sleeved on the outside of the rotating column (21). Two fixed plates (23) are fixedly installed on the top of the base (1). The worm (24) is rotatably mounted between the two fixed plates (23). The worm (24) is meshed with the worm gear (22). The geared motor (25) is located outside the fixed plate (23). The output shaft of the geared motor (25) passes through the fixed plate (23) and is connected to the worm (24).

3. The positioning device for worm gear machining according to claim 1, characterized in that: The base (1) has a first circular groove (12) on the top, and the mounting frame (3) has support columns (11) on both sides of the bottom. The bottom of the two support columns (11) are slidably disposed in the first circular groove (12).

4. A positioning device for worm gear machining according to claim 1, characterized in that: The base (1) has connecting ears (10) at each of its four bottom corners.

5. A positioning device for worm gear machining according to claim 1, characterized in that: The mounting frame (3) is provided with a limiting rod (9) inside, and the moving plate (6) is slidably sleeved on the limiting rod (9).

6. A positioning device for worm gear machining according to claim 1, characterized in that: The movable plate (6) has a second annular groove (13) on one side, and the three-jaw chuck (7) has sliding columns (14) on the top and bottom of one side, and the two sliding columns (14) are slidably disposed in the second annular groove (13).

Images