A main shaft cutter mounting mechanism of a gear hobbing machine
Patent Information
- Application Number
- CN202522126557.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-09
AI Technical Summary
[0005]本实用新型的目的是提供一种滚齿机的主轴刀具安装机构,通过将打磨件卡接到旋转件内部,解决了滚齿刀出现磨损后对滚齿刀的更换不够便捷的问题
1、本实用新型的一种滚齿机的主轴刀具安装机构,通过将打磨件卡接到旋转件内部,当打磨筒长时间使用后,只需要依次取下调整件和打磨件就可以对打磨筒进行更换,解决了滚齿刀出现磨损后对滚齿刀的更换不够便捷的问题;
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Figure CN224779515U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gear hobbing machine technology, specifically to a spindle tool mounting mechanism for a gear hobbing machine. Background Technology
[0002] A gear hobbing machine is a device used to process gears and racks. A gear hobbing machine includes a base, on which a spindle is rotatably connected. The spindle is equipped with a cutting tool for gear hobbing, which includes a tool holder and a hobbing cutter mounted on the tool holder. The spindle is usually connected to a motor, and the spindle rotates under the drive of the motor, thereby rotating the cutting tool and achieving the gear hobbing process.
[0003] After prolonged use, the surface of the hobbing cutter will wear down and need to be replaced. A search reveals, for example, a Chinese patent application with publication number CN202746157U, which discloses a CNC hobbing and chamfering integrated machine. This machine includes a base and horizontal and vertical slides mounted on the base. A slide table and a spindle box and servo motor are mounted on the horizontal slide table. A hobbing cutter is mounted on one vertical slide table, and an arc-shaped rail slide table is stacked on the other vertical slide table. A double-blade chamfering mechanism is mounted on the arc-shaped rail slide table. The slide table, hobbing cutter, and arc-shaped rail slide table are all controlled by a controller via a stepper motor to drive horizontal or vertical displacement. An automatic tool setting mechanism connected to the controller is located above the spindle on the spindle box.
[0004] The hobbing cutter of this application is mounted on one of the longitudinal slides, which is set on the base. However, after long-term use, the hobbing cutter will wear down. The replacement of the hobbing cutter is not convenient, which increases the time cost of maintaining the hobbing cutter. Utility Model Content
[0005] The purpose of this utility model is to provide a spindle tool mounting mechanism for a gear hobbing machine. By attaching the grinding part to the inside of the rotating part, it solves the problem of inconvenient replacement of the gear hobbing cutter after wear.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a spindle tool mounting mechanism for a gear hobbing machine, comprising a device body, an extension plate provided on the top of the outer wall of the device body, and a fixing mechanism provided on the top of the extension plate for mounting the spindle tool; The fixing mechanism includes a mounting plate, a lifting plate is symmetrically fixedly connected to the top of the mounting plate, a sliding rail is fixedly connected to the top of the lifting plate, a longitudinal slide block is slidably connected inside the sliding rail, and an installation chamber is fixedly connected to the outer wall of the longitudinal slide block. The mounting chamber is equipped with an adjustment assembly for adjusting the spindle tool; The adjustment assembly includes a rotating component, a grinding component mounted on the bottom of the rotating component, an adjustment component provided on the bottom of the grinding component, the adjustment component including a fixing plate, an electric telescopic rod fixedly connected to the top of the fixing plate, and a fixing cylinder fixedly connected to the top of the electric telescopic rod.
[0007] Preferably, a U-shaped plate is fixedly connected to the bottom of the longitudinal slide.
[0008] Preferably, the rotating component includes a servo motor, and the output end of the servo motor is fixedly connected to a rotating disk.
[0009] Preferably, the grinding component includes a grinding cylinder, the top of which has an inner cavity, a damping component is fixedly connected to the bottom of the inner cavity, a fixing block is fixedly connected to the top of the damping component, a buffer spring is sleeved on the surface of the damping component, and the two ends of the buffer spring are respectively fixedly connected to the bottom of the inner cavity and the bottom of the fixing block.
[0010] Preferably, the surface of the grinding cylinder is provided with multiple grooves, and a sliding plate is slidably connected inside the grooves.
[0011] Preferably, the bottom of the longitudinal slide is fixedly connected to an annular guide rail, and multiple guide rail blocks are slidably connected inside the annular guide rail, with the guide rail blocks engaging with the sliding plate.
[0012] The technical effects and advantages provided by this utility model in the above technical solution are as follows: 1. The present invention relates to a spindle tool mounting mechanism for a gear hobbing machine. By attaching the grinding part to the inside of the rotating part, the grinding cylinder can be replaced by simply removing the adjusting part and the grinding part after the grinding cylinder has been used for a long time. This solves the problem of inconvenient replacement of the gear hobbing cutter after wear. 2. The spindle tool mounting mechanism of this utility model can adjust the length of the grinding part by means of an electric telescopic rod of the grinding part. Since the grinding part is fixed to the grinding cylinder by a fixed cylinder, after the length of the grinding part is adjusted, the grinding cylinder can be pushed or pulled, which changes the contact area between the grinding cylinder surface and the spindle. This makes full use of all areas of the grinding cylinder surface, so that the grinding cylinder surface can be ground by the spindle. When the grinding cylinder surface is worn, the grinding part is replaced, thereby reducing the replacement frequency of the grinding part and reducing the cost in the processing process. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the fixing mechanism structure of this utility model; Figure 3 This is a schematic diagram of the adjustment component structure of this utility model; Figure 4 This is a schematic diagram of the rotating component structure of this utility model; Figure 5 This is a schematic diagram of the grinding component structure of this utility model; Figure 6 for Figure 5 Schematic diagram of the structure of section A; Figure 7 This is a side sectional view of the grinding part of this utility model; Figure 8 This is a schematic diagram of the annular guide rail structure of this utility model; Figure 9 This is a schematic diagram of the adjustment component structure of this utility model.
[0015] Explanation of reference numerals in the attached figures: 1. Main body of the device; 2. Extension plate; 3. Fixing mechanism; 31. Mounting plate; 32. Lifting plate; 33. Sliding track; 34. Longitudinal slide block; 35. C-shaped plate; 36. Mounting chamber; 37. Adjustment assembly; 371. Rotating component; 3711. Servo motor; 3712. Rotary disk; 372. Grinding component; 3721. Fixing block; 3722. Grinding cylinder; 3723. Slide groove; 3724. Sliding plate; 3725. Circular guide rail; 3726. Inner cavity; 3727. Damping component; 3728. Buffer spring; 3729. Guide rail block; 373. Adjustment component; 3731. Electric telescopic rod; 3732. Fixing plate; 3733. Fixing cylinder. Detailed Implementation
[0016] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0017] This utility model provides, for example Figure 1-9The spindle tool mounting mechanism of a gear hobbing machine shown includes a main body 1. An extension plate 2 is provided on the top of the outer wall of the main body 1. A fixing mechanism 3 is provided on the top of the extension plate 2 for mounting the spindle tool. The fixing mechanism 3 includes a mounting plate 31, which is fixedly connected to the extension plate 2 and the top of the main body 1 by bolts. A lifting plate 32 is symmetrically fixedly connected to the top of the mounting plate 31. A sliding rail 33 is fixedly connected to the top of the lifting plate 32. A longitudinal slide 34 is slidably connected inside the sliding rail 33. A U-shaped plate 35 is fixedly connected to the bottom of the longitudinal slide 34. A mounting chamber 36 is fixedly connected to the outer wall of the longitudinal slide 34. An adjustment component 37 is provided inside the mounting chamber 36 for adjusting the spindle tool. The adjustment component 37 includes a rotating part 371. A grinding part 372 is installed at the bottom of the rotating part 371. An adjustment part 373 is provided at the bottom of the grinding part 372.
[0018] It is important to note that, such as Figure 2 As shown, the extension plate 2 and the mounting plate 31 have through slots at their rear ends. When it is necessary to remove or install the spindle tool, the operator slides the longitudinal slide 34 to move the entire longitudinal slide 34 into the through slot, making it convenient to remove the spindle tool.
[0019] To facilitate the installation of the spindle tool and to enable the spindle tool to rotate after installation, such as Figure 4-7 As shown, the rotating component 371 includes a servo motor 3711, which is fixedly connected to the top of the mounting chamber 36. The output end of the servo motor 3711 is fixedly connected to a rotating disk 3712. The grinding component 372 includes a grinding cylinder 3722, with an inner cavity 3726 at the top. A damping component 3727 is fixedly connected to the bottom of the inner cavity 3726, and a fixing block 3721 is fixedly connected to the top of the damping component 3727. A buffer spring 3728 is sleeved on the surface of the damping component 3727. The two ends of the buffer spring 3728 are fixedly connected to the bottom of the inner cavity 3726 and the bottom of the fixing block 3721, respectively. The fixing block 3721 is snapped into the space at the bottom of the rotating disk 3712 to fix the rotating component 371.
[0020] When installing the spindle tool, the operator first inserts the grinding part 372 into the through hole, so that the fixing block 3721 can be aligned with the space at the bottom of the rotary disk 3712 to fix the grinding part 372. During processing, the operator starts the servo motor 3711. The rotation of the servo motor 3711 can drive the rotation of the rotary disk 3712, which in turn drives the grinding cylinder 3722 to rotate. The rotation of the grinding cylinder 3722 can grind the spindle.
[0021] To better secure the grinding barrel 3722, such as Figure 4-7As shown, the surface of the grinding cylinder 3722 is provided with multiple sliding grooves 3723. A sliding plate 3724 is slidably connected inside the sliding grooves 3723. An annular guide rail 3725 is fixedly connected to the bottom of the longitudinal slide block 34. Multiple guide rail blocks 3729 are slidably connected inside the annular guide rail 3725. The guide rail blocks 3729 are engaged with the sliding plate 3724. During the rotation of the grinding cylinder 3722, the sliding plate 3724 can be driven to rotate. The rotation of the sliding plate 3724 can drive the guide rail blocks 3729 to rotate along the annular guide rail 3725, making the grinding cylinder 3722 more stable.
[0022] Considering that during the grinding process, only the middle part of the grinding cylinder 3722 contacts the gear blank, and the middle part of the grinding cylinder 3722 wears out faster while the two ends are still usable, disassembling the entire grinding cylinder 3722 at this point would easily result in waste. To avoid waste, such as Figure 9 As shown, the adjusting component 373 includes a fixing plate 3732. A circular hole is provided at the bottom of the U-shaped plate 35. The fixing plate 3732 is snapped into the circular hole. When the fixing plate 3732 is snapped in, the top of the fixing plate 3732 contacts the top of the U-shaped plate 35. An electric telescopic rod 3731 is fixedly connected to the top of the fixing plate 3732. A fixing cylinder 3733 is fixedly connected to the top of the electric telescopic rod 3731. A grinding cylinder 3722 is inserted inside the fixing cylinder 3733. When a certain position of the grinding cylinder 3722... When significant wear occurs in a section, the operator can activate the electric telescopic rod 3731. The retraction of the electric telescopic rod 3731 will cause the grinding cylinder 3722 to move downwards. At this time, the damping component 3727 will be stretched, causing the buffer spring 3728 to stretch and buffer the adjustment component 37. Through the above method, the worn part can be moved to the bottom of the gear blank, and the new unworn part can be moved to the surface of the gear blank. By using the above method, the replacement frequency of the grinding cylinder 3722 can be reduced, and the processing efficiency can be improved.
[0023] It is worth noting that because the top of the sliding plate 3724 is engaged with the guide block 3729, when the grinding cylinder 3722 is pulled by the adjusting piece 373, the sliding plate 3724 will slide along the slide groove 3723. At the same time, in order to facilitate the removal of the adjusting piece 373, an embedded handle is provided at the bottom center of the fixing plate 3732 to facilitate the removal of the adjusting piece 373.
[0024] Finally, it should be noted that a central hole is provided at the bottom center of the longitudinal slide 34 and the mounting chamber 36. The central hole is concentric with the circular hole. The grinding part 372 is inserted into the central hole to fix it inside the mounting chamber 36.
[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents. The terms "comprising" or "including" as used in this invention mean that the element or object preceding the word covers the element or object listed after the word and its equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but may also include electrical connections, whether direct or indirect. Terms such as "upper," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly. The technical or scientific terms used in this invention should be understood in their ordinary sense by those skilled in the art.
Claims
1. A spindle tool mounting mechanism for a gear hobbing machine, comprising a main body (1), characterized in that: An extension plate (2) is provided on the top of the outer wall of the main body (1) of the device, and a fixing mechanism (3) is provided on the top of the extension plate (2) for installing the spindle tool. The fixing mechanism (3) includes a mounting plate (31), a lifting plate (32) is symmetrically fixedly connected to the top of the mounting plate (31), a sliding rail (33) is fixedly connected to the top of the lifting plate (32), a longitudinal slide block (34) is slidably connected inside the sliding rail (33), and an installation chamber (36) is fixedly connected to the outer wall of the longitudinal slide block (34). The installation chamber (36) is provided with an adjustment component (37) for adjusting the spindle tool. The adjustment component (37) includes a rotating part (371), a grinding part (372) is installed at the bottom of the rotating part (371), an adjustment part (373) is provided at the bottom of the grinding part (372), the adjustment part (373) includes a fixing plate (3732), an electric telescopic rod (3731) is fixedly connected to the top of the fixing plate (3732), and a fixing cylinder (3733) is fixedly connected to the top of the electric telescopic rod (3731).
2. The spindle tool mounting mechanism for a gear hobbing machine according to claim 1, characterized in that: The bottom of the longitudinal slide (34) is fixedly connected to a U-shaped plate (35).
3. The spindle tool mounting mechanism for a gear hobbing machine according to claim 1, characterized in that: The rotating component (371) includes a servo motor (3711), and the output end of the servo motor (3711) is fixedly connected to a rotating disk (3712).
4. The spindle tool mounting mechanism for a gear hobbing machine according to claim 1, characterized in that: The grinding component (372) includes a grinding cylinder (3722), the top of which has an inner cavity (3726), the bottom of which is fixedly connected to a damping component (3727), the top of which is fixedly connected to a fixing block (3721), and a buffer spring (3728) sleeved on the surface of the damping component (3727). The two ends of the buffer spring (3728) are respectively fixedly connected to the bottom of the inner cavity (3726) and the bottom of the fixing block (3721).
5. The spindle tool mounting mechanism for a gear hobbing machine according to claim 4, characterized in that: The surface of the grinding cylinder (3722) is provided with multiple grooves (3723), and a sliding plate (3724) is slidably connected inside the grooves (3723).
6. The spindle tool mounting mechanism for a gear hobbing machine according to claim 5, characterized in that: The bottom of the longitudinal slide (34) is fixedly connected to an annular guide rail (3725), and multiple guide rail blocks (3729) are slidably connected inside the annular guide rail (3725). The guide rail blocks (3729) are engaged with the sliding plate (3724).
Citation Information
Patent Citations
Controllable type pneumatic double diaphragm pump
CN202746157U