Square magnet cutting tool

Abstract

The utility model discloses a square magnet cutting frock, including base and more than one cutting frock unit, cutting frock unit includes first side baffle, second side baffle and positioning pin, first side baffle and second side baffle all are located on the base, and perpendicular to the base, first side baffle and second side baffle are opposite parallelly arranged, first side baffle and second side baffle all are provided with multiple cutting module and multiple interval passageway, set a group of cutting module between two adjacent interval passageways on every side baffle, every cutting module all includes multiple interval setting cutting passageway, set up between first side baffle and second side baffle to be able to set up multiple pieces of the magnet to be cut, and the magnet to be cut is located between the cutting module of first side baffle and the cutting module of second side baffle, positioning pin sets up for multiple, is used for the auxiliary positioning of the magnet to be cut. This frock can be applicable to the positioning of the magnet to be cut for square magnet, thereby be favorable to realize the cutting of relatively accurate.

Description

Technical Field

[0001] This utility model relates to a magnet cutting fixture, and more particularly to a square magnet cutting fixture. Background Technology

[0002] Square magnets (i.e., block-shaped magnets) are a common magnet shape. In the manufacturing process, to improve production efficiency, the die-cast magnets are not necessarily the exact size required after casting. Instead, they are die-cast into blanks. After subsequent processing, these blanks (the magnets to be cut) are fixed in place using tooling and placed on the cutting table of a multi-wire cutting machine. The machine then cuts the magnets into multiple square magnets using multi-segment wire cutting. In existing technology, multiple magnets are typically bonded together with an adhesive before cutting. The problem with this method is that the adhesive needs to be removed, making the process cumbersome.

[0003] CN221833494U discloses a tooling assembly. This tooling assembly is used for arranging and positioning cutting blanks during wire cutting. The cutting blanks have opposing first and second cutting surfaces, as well as opposing third and fourth cutting surfaces. The tooling assembly includes: a first tooling, comprising: a first base plate abutting against the first cutting surface of a first cutting blank; a second base plate disposed at the end of the first base plate, the angle between the inner wall of the second base plate and the inner wall of the first base plate being an obtuse angle, and the end faces of multiple cutting blanks abutting against the second base plate; and a second tooling, disposed on the base plate of a multi-wire cutting machine, used for positioning the arranged cutting blanks on the multi-wire cutting machine. This tooling assembly is also used to form irregular magnets.

[0004] CN118237680A discloses a tooling for multi-wire cutting of magnetic tiles, including a base, two mounting strips, a first drive, and two clamping parts. Each end of the magnetic tile has two connecting lines, formed by connecting the arc-shaped surface of the magnetic tile and the horizontal surface of its end. Of the two connecting lines at one end of the magnetic tile, the lower connecting line is relatively inward and abuts against the horizontal support surface; the upper connecting line is relatively outward and abuts against the vertical abutting surface. This tooling is suitable for multi-wire cutting of magnetic tiles. Utility Model Content

[0005] The purpose of this invention is to provide a square magnet cutting fixture, which is suitable for positioning square magnets to be cut, thereby facilitating more precise cutting; it can eliminate the need for adhesive application and removal while ensuring the dimensional accuracy of the cut square magnets, thus simplifying the production process and improving efficiency.

[0006] The present invention achieves the above objectives by adopting the following technical solution.

[0007] This utility model provides a square magnet cutting fixture, wherein the magnet to be cut is a square magnet; the square magnet cutting fixture includes a base and one or more cutting fixture units;

[0008] The cutting fixture unit includes a first side baffle, a second side baffle, and a positioning pin;

[0009] Both the first and second side baffles are located on the base and perpendicular to the base; the first and second side baffles are arranged parallel to each other; both the first and second side baffles are provided with multiple sets of cutting modules and multiple spaced channels; a set of cutting modules is arranged between two adjacent spaced channels on each side baffle; the cutting modules of the first and second side baffles correspond to each other, and the spaced channels of the first and second side baffles correspond to each other; each set of cutting modules includes multiple spaced cutting channels;

[0010] The first side baffle and the second side baffle are configured to clamp multiple magnets to be cut; and the magnets to be cut are located between the cutting module of the first side baffle and the cutting module of the second side baffle.

[0011] The positioning pins are configured in multiple ways to assist in positioning the magnets to be cut; one end of some positioning pins is configured to pass through the interval channel of the first side baffle and be embedded between adjacent magnets to be cut along the length direction of the first side baffle; one end of other positioning pins is configured to pass through the interval channel of the second side baffle and be embedded between adjacent magnets to be cut along the length direction of the second side baffle; and some positioning pins are vertically embedded between adjacent magnets to be cut along the length direction of the first side baffle.

[0012] According to the square magnet cutting fixture of this utility model, preferably, the cutting fixture unit further includes a fixing plate, which is horizontally arranged on the base; the first side baffle is connected to one side of the fixing plate, and the two form an L-shaped cross-section structure.

[0013] According to the square magnet cutting fixture of this utility model, preferably, the second side baffle is configured to be connected to the side of the fixing plate away from the first side baffle by a plurality of positioning bolts.

[0014] According to the square magnet cutting fixture of the present invention, preferably, the cutting fixture unit further includes a pad, which is disposed above the fixing plate and below the magnet to be cut.

[0015] According to the square magnet cutting fixture of this utility model, preferably, it further includes an end plate, which is disposed on the fixing plate and configured to fit against the end face of the first side baffle and the end face of the second side baffle.

[0016] According to the square magnet cutting fixture of this utility model, preferably, the cutting fixture unit is set to two or more; the two or more cutting fixture units are arranged at intervals.

[0017] The cutting modules of adjacent cutting fixture units are configured to face each other in a direction perpendicular to the first side baffle, and the spacing channels of adjacent cutting fixture units are configured to face each other in a direction perpendicular to the first side baffle.

[0018] According to the square magnet cutting fixture of this utility model, preferably, a set of cutting modules of the first side baffle and a corresponding set of cutting modules of the second side baffle are configured to clamp four magnets to be cut; wherein, two magnets to be cut are located below, and the other two magnets to be cut are stacked on top; in the use state, the plane of the upper surface of the first side baffle and the upper surface of the second side baffle is lower than the plane of the upper surface of the magnet to be cut located above.

[0019] According to the square magnet cutting fixture of this utility model, preferably, the cutting module of each side baffle is set to three or more groups; each group of cutting modules is provided with three or more cutting channels.

[0020] According to the square magnet cutting fixture of this utility model, preferably, the cutting module of each side baffle is set to five or more groups.

[0021] According to the square magnet cutting fixture of this utility model, preferably, the positioning pin includes a pin part and a pressure plate part that are vertically connected. The pin part has an elongated structure, and the pressure plate part has a square sheet structure. The surface area of ​​the pressure plate part near the pin part is larger than the cross-sectional area of ​​the pin part. In use, a portion of the pin part is located between adjacent magnets to be cut along the length direction of the first side baffle.

[0022] This utility model's square magnet cutting fixture is suitable for positioning square magnets to be cut, thus facilitating more precise cutting of the magnets using a cutting machine. The resulting magnet remains square after cutting. This fixture avoids the need for adhesive to bond the magnets, eliminating the need for adhesive removal, simplifying the production process, and improving efficiency. By using this fixture to position the magnets, a square magnet meeting tolerance requirements can be obtained, fulfilling practical needs. This fixture also facilitates multi-unit, multi-line cutting with high efficiency. Attached Figure Description

[0023] Figure 1 This is a front view schematic diagram of a square magnet cutting fixture of the present invention in use (excluding the end plate).

[0024] Figure 2 for Figure 1 The diagram on the left.

[0025] Figure 3 This is a top view schematic diagram of a square magnet cutting fixture according to the present invention.

[0026] Figure 4 This is a partial schematic diagram of a square magnet cutting fixture of this utility model in use, including the positioning pin.

[0027] The annotations in the attached figures are explained as follows:

[0028] 10 - The magnet to be cut;

[0029] 100-Base, 200-Cutting fixture unit, 210-First side baffle, 220-Second side baffle, 230-Positioning pin, 231-Pressure plate, 232-Pin, 240-Fixing plate; 251-Cutting channel, 252-Interval channel; 301-Positioning bolt. Detailed Implementation

[0030] The present invention will be further described below with reference to specific embodiments, but the scope of protection of the present invention is not limited thereto.

[0031] This utility model discloses a square magnet cutting fixture suitable for positioning square magnets to be cut. The square magnet cutting fixture includes a base and a cutting fixture unit. A detailed description follows.

[0032] <Base>

[0033] In this invention, the base is a flat plate structure. Multiple cutting fixture units can be mounted on the base, which facilitates overall operation.

[0034] <Cutting Fixture Unit>

[0035] The cutting fixture unit is mounted on the base. There are two or more cutting fixture units; these units are spaced apart. In one specific embodiment of this invention, there are three cutting fixture units. This improves cutting efficiency.

[0036] In this invention, the cutting fixture unit includes a first side baffle, a second side baffle, a positioning pin, a fixing plate, and a pad, as well as an end plate. Optionally, it also includes an auxiliary side plate.

[0037] First side baffle, second side baffle, and fixing plate

[0038] Both the first and second side baffles are located on the base and perpendicular to the base, and are arranged parallel to each other. Both the first and second side baffles are provided with multiple sets of cutting modules and multiple interval channels. A set of cutting modules is arranged between two adjacent interval channels on each side baffle. The cutting modules of the first and second side baffles correspond to each other, and the interval channels of the first and second side baffles also correspond to each other. Each set of cutting modules includes multiple interval cutting channels.

[0039] The first and second side baffles are positioned to clamp multiple magnets to be cut; the magnets to be cut are located between the cutting modules of the first and second side baffles. This improves cutting efficiency and eliminates the need for adhesive bonding.

[0040] In this invention, the first side baffle and the second side baffle can be made of stainless steel.

[0041] According to one embodiment of the present invention, each side baffle has three or more cutting modules; each group of cutting modules has three or more cutting channels. For example, three cutting channels are evenly spaced apart. According to one embodiment of the present invention, each side baffle has five or more cutting modules. In some specific embodiments, the first side baffle has eight cutting modules, with a spacer channel between adjacent cutting modules, and each group of cutting modules includes three cutting channels spaced apart; the second side baffle has eight cutting modules, with a spacer channel between adjacent cutting modules, and each group of cutting modules includes three cutting channels spaced apart.

[0042] In some embodiments, the fixing plate is horizontally mounted on the base; a first side baffle is connected to one side of the fixing plate, forming an L-shaped cross-section. A second side baffle is connected to one side of the fixing plate (the side of the fixing plate furthest from the first side baffle) via multiple positioning bolts. That is, the second side baffle can be detachably connected to the fixing plate. This facilitates the secure positioning of the magnet to be cut.

[0043] According to a specific embodiment of the present invention, the first side baffle is connected to one side of the fixed plate, and the two form an integrally formed L-shaped cross-section structure.

[0044] According to a specific embodiment of this utility model, the fixing plate is connected to the base by countersunk bolts.

[0045] According to one embodiment of this utility model, a set of cutting modules of the first side baffle and a corresponding set of cutting modules of the second side baffle are configured to clamp four magnets to be cut; wherein, two magnets to be cut are located below, and the other two magnets to be cut are stacked on top; in the use state, the plane of the upper surface of the first side baffle and the upper surface of the second side baffle is lower than the plane of the upper surface of the magnets to be cut located above. That is, in the use state, the height of the first side baffle and the height of the second side baffle are the same.

[0046] In this invention, the cutting modules of adjacent cutting fixture units are configured to face each other in a direction perpendicular to the first side baffle, and the spacing channels of adjacent cutting fixture units are configured to face each other in a direction perpendicular to the first side baffle.

[0047] pad

[0048] The backing plate is positioned above the fixing plate and below the magnet to be cut. This facilitates a tight and secure hold of the magnet.

[0049] According to one specific embodiment of this utility model, the pad is a stone slab. The pad can be laid directly flat on the fixing plate.

[0050] end plate

[0051] An end plate is mounted on a fixing plate and is configured to fit against the end faces of the first and second side baffles. This facilitates the tight fixing of the magnet to be cut. There may be one or more end plates. According to a specific embodiment of this invention, only one end plate is used.

[0052] Positioning pin

[0053] Multiple positioning pins are provided to assist in positioning the magnets to be cut. One end of some positioning pins is designed to pass through the spaced channels of the first side baffle and embed between adjacent magnets to be cut along the length of the first side baffle. Another set of positioning pins has one end designed to pass through the spaced channels of the second side baffle and embed between adjacent magnets to be cut along the length of the second side baffle. Still other positioning pins are vertically embedded between adjacent magnets to be cut along the length of the first side baffle. This facilitates the tight fixing and positioning of the magnets to be cut.

[0054] According to one embodiment of the present invention, the positioning pin includes a pin portion and a pressure plate portion connected vertically. The pin portion has an elongated strip structure, and the pressure plate portion has a square sheet structure. The surface area of ​​the pressure plate portion near the pin portion is larger than the cross-sectional area of ​​the pin portion. In use, a portion of the pin portion is embedded between adjacent magnets to be cut along the length direction of the first side baffle.

[0055] In this invention, the length direction of the first side baffle is consistent with the length direction of the second side baffle.

[0056] auxiliary side plate

[0057] When the size of the magnet to be cut is small, an auxiliary side plate is placed between the second side baffle and the magnet to be cut to limit its movement. In use, the auxiliary side plate is perpendicular to the base, and its two sides are in close contact with the magnet to be cut and the second side baffle, respectively. The auxiliary side plate also has multiple sets of cutting modules and multiple interval channels. The cutting modules and interval channels of the auxiliary side plate correspond to the cutting modules and interval channels of the second side baffle or the first side baffle.

[0058] Example 1

[0059] Figure 1 This is a front view schematic diagram of a square magnet cutting fixture of the present invention in use (excluding the end plate). Figure 2 for Figure 1 The diagram on the left. Figure 3 This is a top view schematic diagram of a square magnet cutting fixture according to the present invention. Figure 4 This is a partial schematic diagram of a square magnet cutting fixture of this utility model in use.

[0060] like Figures 1 to 4 As shown, this embodiment of the square magnet cutting fixture is suitable for cutting square magnets. That is, the magnet 10 to be cut is a square magnet. The square magnet cutting fixture of this utility model includes a base 100 and one or more cutting fixture units 200. There are two or more cutting fixture units 200; the two or more cutting fixture units 200 are spaced apart. Specifically, as shown... Figure 1 and Figure 3 As shown, there are 3 cutting fixture units 200.

[0061] In this embodiment, the cutting fixture unit 200 includes a first side baffle 210, a second side baffle 220, a positioning pin 230, a fixing plate 240 and a pad (not shown), and also includes an end plate (not shown).

[0062] The first side baffle 210 and the second side baffle 220 are both located on the base 100 and perpendicular to the base 100. The first side baffle 210 and the second side baffle 220 are arranged parallel to each other. Both the first side baffle 210 and the second side baffle 220 are provided with multiple sets of cutting modules and multiple interval channels 252. Each side baffle has 3 or more sets of cutting modules, for example, 5 or more sets. Specifically, each side baffle has 8 sets of cutting modules. Each set of cutting modules includes multiple cutting channels 251. Specifically, each set of cutting modules is provided with 3 cutting channels 251, and these 3 cutting channels 251 are evenly spaced.

[0063] A set of cutting modules is provided between two adjacent spaced channels 252 on each side baffle. The cutting modules of the first side baffle 210 and the second side baffle 220 correspond to each other. The spaced channels 252 of the first side baffle 210 and the second side baffle 220 correspond to each other.

[0064] Multiple magnets 10 to be cut can be clamped between the first side baffle 210 and the second side baffle 220. The magnets 10 to be cut are located between the cutting modules of the first side baffle 210 and the second side baffle 220. That is, a set of magnets 10 to be cut is clamped between a set of cutting modules of the first side baffle 210 and a corresponding set of cutting modules of the second side baffle 220. Depending on the actual size of the magnets 10 to be cut, a set of magnets 10 can consist of one piece or four pieces. In this embodiment, a set of magnets 10 consists of four pieces. Specifically, as shown... Figure 1 and Figure 4 As shown, four magnets 10 to be cut are sandwiched between a set of cutting modules of the first side baffle 210 and a corresponding set of cutting modules of the second side baffle; two magnets 10 to be cut are located below, and the other two magnets 10 to be cut are stacked on top; in use, the plane of the upper surface of the first side baffle 210 and the upper surface of the second side baffle 220 is lower than the plane of the upper surface of the magnets 10 to be cut located above.

[0065] like Figure 4 As shown, there are multiple positioning pins 230. One end of some positioning pins 230 can pass through the spacer channel 252 of the first side baffle 210 and be embedded between adjacent magnets 10 to be cut along the length direction of the first side baffle 210; one end of other positioning pins 230 can pass through the spacer channel 252 of the second side baffle 220 and be embedded between adjacent magnets 10 to be cut along the length direction of the second side baffle 220; and some positioning pins 230 are vertically embedded between adjacent magnets 10 to be cut along the length direction of the first side baffle 210. The positioning pins 230 are used to assist in positioning the magnets 10 to be cut.

[0066] Specifically, such as Figure 4As shown, the positioning pin 230 includes a pin portion 232 and a pressure plate portion 231 that are vertically connected. The pin portion 232 has an elongated structure, and the pressure plate portion 231 has a square sheet structure. The surface area of ​​the pressure plate portion 231 near the pin portion 232 is larger than the cross-sectional area of ​​the pin portion 232. In use, a portion of the pin portion 232 is embedded between adjacent magnets 10 to be cut along the length direction of the first side baffle 210.

[0067] like Figure 1 As shown, the fixing plate 240 is horizontally mounted on the base 100. Specifically, the fixing plate 240 is connected to the base 100 by bolts. The first side baffle 210 is connected to one side of the fixing plate 240, and the two form an L-shaped cross-section. In this embodiment, the first side baffle 210 and the fixing plate 240 can be integrally formed into an L-shaped cross-section.

[0068] The second side baffle 220 is connected to the side of the fixing plate 240 away from the first side baffle 210 by multiple positioning bolts 301. The positioning bolts 301 are countersunk bolts.

[0069] In use, the pad is positioned above the fixing plate 240 and below the magnet 10 to be cut. The pad can be a stone slab.

[0070] The end plate is mounted on the fixed plate 240 and fits against the end face of the first side baffle 210 and the end face of the second side baffle 220. The end plate is used to limit the movement of the magnet 10 to be cut.

[0071] The assembly and usage method of the square magnet cutting fixture in this embodiment are described below:

[0072] Place the base 100 horizontally on the table. Place the L-shaped structure formed by the first side baffle 210 and the fixing plate 240 on the base 100. Fix the fixing plate 240 to the base 100 with bolts. Then, vertically fix the end plate to the fixing plate 240, close to one end face of the first side baffle 210. Place the first side baffle 210 of the three cutting fixture units 200 perpendicular to the base 100 in this manner. Place the pad on the fixing plate 240. Then, place four magnets 10 to be cut close to the first side baffle 210 and the end plate, with two magnets 10 at the bottom and the other two stacked on top. Figure 2As shown, the cutting modules near the end plate are defined as the first group. Then, along the length of the first side baffle 210, they are sequentially designated as the second, third, fourth, fifth, sixth, seventh, and eighth groups, meaning one cutting fixture unit can hold a total of 32 magnets 10 to be cut. The second side baffle 220 is connected to the side of the fixing plate 240 away from the first side baffle 210 using positioning bolts 301. Before tightening the second side baffle 220, positioning pins 230 are inserted between adjacent magnets 10 to be cut along the length of the first side baffle 210 and the second side baffle 220. Some positioning pins 230 have one end horizontally passing through the spacing channel 252, while others are vertically inserted between adjacent magnets 10 to be cut along the length of the first side baffle 210 or the second side baffle 220. The pressure plate 231 is located outside the first side baffle 210 and the second side baffle 220. Then, tighten the positioning bolt 301 to position the magnet 10 to be cut between the first side baffle 210 and the second side baffle 220. Fix the base 100 of the square magnet cutting fixture, with the magnet 10 positioned there, onto the corresponding platform of the cutting machine, and remove the positioning pin 230. Then, use the cutting machine to cut the magnet 10. One cutting fixture unit 200 can cut 128 small (8×4×4) square magnets.

[0073] Example 2

[0074] The only difference from Embodiment 1 is that the square magnet cutting fixture in this embodiment also includes an auxiliary side plate (not shown).

[0075] When the size of the magnet to be cut is small, an auxiliary side plate is used between the second side baffle 220 and the magnet 10 to be cut to limit the magnet 10. In use, the auxiliary side plate is perpendicular to the base 100, and both sides of the auxiliary side plate are in close contact with the magnet 10 to be cut and the second side baffle 220, respectively. The auxiliary side plate is also provided with multiple sets of cutting modules and multiple spacing channels 252. The cutting modules and spacing channels 252 of the auxiliary side plate correspond to the cutting modules and spacing channels 252 of the second side baffle 220 or the first side baffle 210.

[0076] This utility model is not limited to the above-described embodiments. Any modifications, improvements, or substitutions that can be conceived by those skilled in the art without departing from the essential content of this utility model fall within the scope of this utility model.

Claims

1. A square magnet cutting fixture, wherein the magnet to be cut is a square magnet; characterized in that, The square magnet cutting fixture includes a base and one or more cutting fixture units; The cutting fixture unit includes a first side baffle, a second side baffle, and a positioning pin; Both the first and second side baffles are located on the base and perpendicular to the base; the first and second side baffles are arranged parallel to each other; both the first and second side baffles are provided with multiple sets of cutting modules and multiple spaced channels; a set of cutting modules is arranged between two adjacent spaced channels on each side baffle; the cutting modules of the first and second side baffles correspond to each other, and the spaced channels of the first and second side baffles correspond to each other; each set of cutting modules includes multiple spaced cutting channels; The first side baffle and the second side baffle are configured to clamp multiple magnets to be cut; and the magnets to be cut are located between the cutting module of the first side baffle and the cutting module of the second side baffle. The positioning pins are configured in multiple ways to assist in positioning the magnets to be cut; one end of some positioning pins is configured to pass through the interval channel of the first side baffle and be embedded between adjacent magnets to be cut along the length direction of the first side baffle; one end of other positioning pins is configured to pass through the interval channel of the second side baffle and be embedded between adjacent magnets to be cut along the length direction of the second side baffle; and some positioning pins are vertically embedded between adjacent magnets to be cut along the length direction of the first side baffle.

2. The square magnet cutting fixture according to claim 1, characterized in that, The cutting fixture unit also includes a fixing plate, which is horizontally disposed on the base; the first side baffle is connected to one side of the fixing plate, and the two form an L-shaped cross-section.

3. The square magnet cutting fixture according to claim 2, characterized in that, The second side baffle is configured to be connected to the side of the fixing plate away from the first side baffle by a plurality of positioning bolts.

4. The square magnet cutting fixture according to claim 3, characterized in that, The cutting fixture unit also includes a pad, which is disposed above the fixing plate and below the magnet to be cut.

5. The square magnet cutting fixture according to claim 2, characterized in that, It also includes an end plate, which is disposed on the fixing plate and configured to fit against the end face of the first side baffle and the end face of the second side baffle.

6. The square magnet cutting fixture according to any one of claims 1 to 5, characterized in that, The cutting fixture unit is configured as two or more; the two or more cutting fixture units are spaced apart. The cutting modules of adjacent cutting fixture units are configured to face each other in a direction perpendicular to the first side baffle, and the spacing channels of adjacent cutting fixture units are configured to face each other in a direction perpendicular to the first side baffle.

7. The square magnet cutting fixture according to any one of claims 1 to 5, characterized in that, The first side baffle and the corresponding set of cutting modules of the second side baffle are configured to clamp four magnets to be cut; two magnets to be cut are located below, and the other two magnets to be cut are stacked on top; in use, the plane of the upper surface of the first side baffle and the upper surface of the second side baffle is lower than the plane of the upper surface of the magnet to be cut located above.

8. The square magnet cutting fixture according to claim 1, characterized in that, Each side panel has three or more cutting modules; each cutting module has three or more cutting channels.

9. The square magnet cutting fixture according to claim 8, characterized in that, The cutting modules for each side panel are configured in groups of five or more.

10. The square magnet cutting fixture according to claim 1, characterized in that, The positioning pin includes a pin portion and a pressure plate portion connected vertically. The pin portion has an elongated strip structure, and the pressure plate portion has a square sheet structure. The surface area of ​​the pressure plate portion near the pin portion is larger than the cross-sectional area of ​​the pin portion. In use, a portion of the pin portion is embedded between adjacent magnets to be cut along the length direction of the first side baffle.

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